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Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
I’m so efficient
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Good work!
Keep it up.
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Everyone is busy but
we seem to be very
slow getting things
to our customers!
How are
we doing?
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Håkan Forss
Agile Coach
@hakanforss
Flow Sensei / The Plumber
International Speaker
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
I’m a huge LEGO fan!
DISCLAIMER
LEGO® is a trademark of the LEGO Group,
which does not sponsor, authorize or
endorse this presentation.
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
© King.com Ltd 2015 – Commercially confidential
We make great games
About King
Page 10
© King.com Ltd 2015 – Commercially confidential Page 11
Some stats and facts
1.000.000.000.000
463 million monthly active
users around the world
(Q1 2016)
Approximately 1.4 billion
average daily game plays across
our games (Q3 2015)
More than 1 trillion levels played!
3 games in the top 15 grossing games
on the Apple App Store and on Google Play in the US in Q1 2016
About King
© King.com Ltd 2015 – Commercially confidential
We make great games
About King
Page 12
2000Employees (approx. Q1 2016)
King has offices and studios in
Stockholm, London, Barcelona,
Bucharest, Malmo, Berlin, Singapore,
Seattle, San Francisco, Malta, Tokyo,
Seoul and Shanghai.
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
> 1000 hours < 60 hours
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
A Question of focus
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Strategy to increase utilization
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Strategy to fulfill needs a.s.a.p.
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Niklas Modig
Stockholm School of Economics
@LeanOnMyself
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Strategytoincreaseutilization
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Strategy to fulfill needs a.s.a.p.
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Low utilization
Short lead-times
Low Work-In-Process
Small batches
Focus on customer value
Little waiting for flow unit
Fast to respond to change
High utilization
Long lead-times
High Work-In-Process
Large batches
Focus on unit cost
Lots of waiting for flow unit
Slow to respond to change
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Which process is most expensive?
≥
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Flow efficiency
Touch time
Total lead-time
Flow efficiency =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Flow efficiency
Green + Yellow
Green + Yellow + Red
Flow efficiency =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Flow efficiency in numbers
Usually 1-5% value added of
total lead-time
20% value added is a high
number
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
How many
and
bricks do you have?
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
How to improve
Flow Efficiency?
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Start with the bricks
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding
bricks: Wait time
Waiting in a queue
Waiting for a decision
Waiting on dependency
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Then take on the bricks
Non value adding: Wait time
Non value adding: Required waste
Value adding: Actual demand
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Non value adding
bricks: Required waste
Over processing
Backlog maintenance
Reporting and status meetings
Rework due to
Defects
Handovers
Long lead-times
Lack of understanding the requirements
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Yes!! But how?
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
We need to
Shift our focus
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
From local awareness…
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
..to global awareness
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Create a shared and visual understanding of
End-To-End flow
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
We need to
Shift our focus
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Blockers and Impediments
are like Gold and Gems
for improving flow
in your process
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
The three ”laws”
Little’s Law
Law of bottlenecks
Law of variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Little’s Law
Work-in-Process
Throughput
Lead Time =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Little’s Law
12
12 / min
1 min =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Little’s Law
6
12 / min
0.5 min =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Little’s Law
24
12 / min
2 min =
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
ABC ABC ABC
AAA BBB CCC
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
ABC ABC ABC
AAA BBB CCC
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
ABC ABC ABC
AAA BBB CCC
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Time
Capability
100%
Utilization
planed at 70%
Plan for less than 100% utilization
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Time
Capability
100%
Lower planned utilization
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Lead-time Insurance
Time
Capability
100%
Utilization
planed at 70%
Acts as an insurance policy for
shorter lead-time
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Options
Time
Capability
100%
Utilization
planed at 70%
Creates option to do the important
things when you need it
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Time
Capability
100%
Utilization
planed at 70%
Creates the time for increasing capability
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Time
Capability
100%
Utilization
planed at 70%
Plan for less than 100% utilization
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Lowering the water level uncovers process
improvement opportunities
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Lower Work-In-Process
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
The three ”laws”
Little’s Law
Law of bottlenecks
Law of variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Law of Bottlenecks
Every process has one
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Capacity = 6 Capacity = 4 Capacity = 6
Throughput = 4
You can’t go faster than your bottleneck
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Equal too or greater capacity in front
You can go as fast as your bottleneck
You can’t go faster than your bottleneck
Capacity => 4 Capacity = 4 Capacity > 4
Throughput = 4
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Full use of a higher capacity in front of the bottleneck will make
lead-time go up
You can’t go faster than your bottleneck
Capacity = 6 Capacity = 4 Capacity > 4
Throughput = 4
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Equal to or greater capacity after
You can go as fast as your bottleneck
You can’t go faster than your bottleneck
Capacity => 4 Capacity = 4 Capacity >= 4
Throughput = 4
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Higher capacity after the bottleneck will not improve throughput
over time
You can’t go faster than your bottleneck
Capacity => 4 Capacity = 4 Capacity >= 4
Throughput = 4
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Process stage without WIP Limits
Demand Stage 1 Stage 2 Stage 3
WIP Limit WIP Limit
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Process stages without WIP Limits
Demand Stage 1 Stage 2 Stage 3
WIP Limit WIP Limit
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Demand Stage 1 Stage 2 Stage 3
WIP Limit WIP Limit
Process stages without WIP Limits
Nobackpressure
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Demand Stage 1 Stage 2 Stage 3
WIP Limit WIP Limit
Stage 2
Set WIP Limits on every
process stage!
Backpressure
WIP Limit
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Setting first WIP Limits
Low Organizational friction High
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Adjust WIP 20-30%
Identify the problems
Resolve the problems
Stabilize processRepeat
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
The three ”laws”
Little’s Law
Law of bottlenecks
Law of variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Low variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
High variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Low variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
High variation
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Common sources of variation
Large batches
Ad-hoc processes
Swarming on work
Load balancing processes
Uneven arrival rate of work
Uneven work duration
Uneven availability of capacity
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Reduce unnecessary
process variation
Use a mixed feature portfolio
Remove iterations, or reduce length
Avoid Ad-hoc processes
Swarming on work
Loadbalancing processes
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Time
Capability
100%
Utilization
planed at 70%
Plan for less than 100% utilization
Absorbs unwanted variation
Inspired by Mårten Pehrson
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
“A bad system will beat a
good person every time.”
W. Edwards Deming
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
Q & AHåkan Forss
Mail: hakan.forss@king.se
Twitter: @hakanforss
Blog: http://hakanforss.wordpress.com
Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com

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Improve productivity, focus on flow - Remove the RED bricks

  • 1. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 2. I’m so efficient Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 3. Good work! Keep it up. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 4. Everyone is busy but we seem to be very slow getting things to our customers! How are we doing? Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 5. Håkan Forss Agile Coach @hakanforss Flow Sensei / The Plumber International Speaker Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 6. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 7. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 8. I’m a huge LEGO fan! DISCLAIMER LEGO® is a trademark of the LEGO Group, which does not sponsor, authorize or endorse this presentation. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 9. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 10. © King.com Ltd 2015 – Commercially confidential We make great games About King Page 10
  • 11. © King.com Ltd 2015 – Commercially confidential Page 11 Some stats and facts 1.000.000.000.000 463 million monthly active users around the world (Q1 2016) Approximately 1.4 billion average daily game plays across our games (Q3 2015) More than 1 trillion levels played! 3 games in the top 15 grossing games on the Apple App Store and on Google Play in the US in Q1 2016 About King
  • 12. © King.com Ltd 2015 – Commercially confidential We make great games About King Page 12 2000Employees (approx. Q1 2016) King has offices and studios in Stockholm, London, Barcelona, Bucharest, Malmo, Berlin, Singapore, Seattle, San Francisco, Malta, Tokyo, Seoul and Shanghai.
  • 13. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 14. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 15. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 16. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 17. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 18. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 19. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 20. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 21. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 22. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 23. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 24. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 25. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 26. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 27. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 28. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 29. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 30. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 31. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 32. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 33. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 34. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 35. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 36. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 37. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 38. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand
  • 39. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 40. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 41. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 42. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 43. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 44. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand
  • 45. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 46. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 47. > 1000 hours < 60 hours Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 48. A Question of focus Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 49. Strategy to increase utilization Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 50. Strategy to fulfill needs a.s.a.p. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 51. Niklas Modig Stockholm School of Economics @LeanOnMyself Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 52. Strategytoincreaseutilization Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 53. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 54. Strategy to fulfill needs a.s.a.p. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 55. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 56. Low utilization Short lead-times Low Work-In-Process Small batches Focus on customer value Little waiting for flow unit Fast to respond to change High utilization Long lead-times High Work-In-Process Large batches Focus on unit cost Lots of waiting for flow unit Slow to respond to change Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 57. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 58. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 59. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 60. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 61. Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 62. Which process is most expensive? ≥ Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 63. Flow efficiency Touch time Total lead-time Flow efficiency = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 64. Flow efficiency Green + Yellow Green + Yellow + Red Flow efficiency = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 65. Flow efficiency in numbers Usually 1-5% value added of total lead-time 20% value added is a high number Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 66. How many and bricks do you have? Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 67. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 68. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 69. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 70. How to improve Flow Efficiency? Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 71. Start with the bricks Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 72. Non value adding bricks: Wait time Waiting in a queue Waiting for a decision Waiting on dependency Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 73. Then take on the bricks Non value adding: Wait time Non value adding: Required waste Value adding: Actual demand Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 74. Non value adding bricks: Required waste Over processing Backlog maintenance Reporting and status meetings Rework due to Defects Handovers Long lead-times Lack of understanding the requirements Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 75. Yes!! But how? Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 76. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 77. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 78. We need to Shift our focus Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 79. From local awareness… Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 80. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 81. ..to global awareness Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 82. Create a shared and visual understanding of End-To-End flow Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 83.
  • 84. We need to Shift our focus Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 85. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 86. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 87. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 88. Blockers and Impediments are like Gold and Gems for improving flow in your process Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 89. The three ”laws” Little’s Law Law of bottlenecks Law of variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 90. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 91. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 92. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 93. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 94. Little’s Law Work-in-Process Throughput Lead Time = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 95. Little’s Law 12 12 / min 1 min = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 96. Little’s Law 6 12 / min 0.5 min = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 97. Little’s Law 24 12 / min 2 min = Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 98. ABC ABC ABC AAA BBB CCC Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 99. ABC ABC ABC AAA BBB CCC Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 100. ABC ABC ABC AAA BBB CCC Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 101. Time Capability 100% Utilization planed at 70% Plan for less than 100% utilization Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 102. Time Capability 100% Lower planned utilization Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 103. Lead-time Insurance Time Capability 100% Utilization planed at 70% Acts as an insurance policy for shorter lead-time Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 104. Options Time Capability 100% Utilization planed at 70% Creates option to do the important things when you need it Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 105. Time Capability 100% Utilization planed at 70% Creates the time for increasing capability Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 106. Time Capability 100% Utilization planed at 70% Plan for less than 100% utilization Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 107. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 108. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 109. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 110. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 111. Lowering the water level uncovers process improvement opportunities Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 112. Lower Work-In-Process Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 113. The three ”laws” Little’s Law Law of bottlenecks Law of variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 114. Law of Bottlenecks Every process has one Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 115. Capacity = 6 Capacity = 4 Capacity = 6 Throughput = 4 You can’t go faster than your bottleneck Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 116. Equal too or greater capacity in front You can go as fast as your bottleneck You can’t go faster than your bottleneck Capacity => 4 Capacity = 4 Capacity > 4 Throughput = 4 Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 117. Full use of a higher capacity in front of the bottleneck will make lead-time go up You can’t go faster than your bottleneck Capacity = 6 Capacity = 4 Capacity > 4 Throughput = 4 Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 118. Equal to or greater capacity after You can go as fast as your bottleneck You can’t go faster than your bottleneck Capacity => 4 Capacity = 4 Capacity >= 4 Throughput = 4 Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 119. Higher capacity after the bottleneck will not improve throughput over time You can’t go faster than your bottleneck Capacity => 4 Capacity = 4 Capacity >= 4 Throughput = 4 Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 120. Process stage without WIP Limits Demand Stage 1 Stage 2 Stage 3 WIP Limit WIP Limit Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 121. Process stages without WIP Limits Demand Stage 1 Stage 2 Stage 3 WIP Limit WIP Limit Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 122. Demand Stage 1 Stage 2 Stage 3 WIP Limit WIP Limit Process stages without WIP Limits Nobackpressure Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 123. Demand Stage 1 Stage 2 Stage 3 WIP Limit WIP Limit Stage 2 Set WIP Limits on every process stage! Backpressure WIP Limit Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 124. Setting first WIP Limits Low Organizational friction High Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 125. Adjust WIP 20-30% Identify the problems Resolve the problems Stabilize processRepeat Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 126. The three ”laws” Little’s Law Law of bottlenecks Law of variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 127. Low variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 128. High variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 129. Low variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 130. High variation Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 131. Common sources of variation Large batches Ad-hoc processes Swarming on work Load balancing processes Uneven arrival rate of work Uneven work duration Uneven availability of capacity Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 132. Reduce unnecessary process variation Use a mixed feature portfolio Remove iterations, or reduce length Avoid Ad-hoc processes Swarming on work Loadbalancing processes Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 133. Time Capability 100% Utilization planed at 70% Plan for less than 100% utilization Absorbs unwanted variation Inspired by Mårten Pehrson Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 134. “A bad system will beat a good person every time.” W. Edwards Deming Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 135. Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com
  • 136. Q & AHåkan Forss Mail: hakan.forss@king.se Twitter: @hakanforss Blog: http://hakanforss.wordpress.com Created by Håkan Forss @hakanforss http://hakanforss.wordpress.com