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Soft Foot Diagnosis
         &
The Soft Foot Wizard
Detection vs. Correction



   The amount of Soft Foot detected
            does not equate
  to the required Soft Foot correction!
Some Types of Soft Foot


   Rocking (Highest values diagonally
     opposed.)

   Angled (Bent foot; bowed baseplate,
     angled soleplate.)

   Squishy (Too many shims, dirt, etc.)

   Induced (External forces:
     Pipe strain.)
Some Types of Soft Foot

Rocking Soft Foot (highest values diagonally opposed)

    Three types:
       Short foot rocking soft foot:
          Parallel airgap under foot with largest soft foot reading.
          Tapered airgap (inwards) under diagonally opposite foot.

       Even Rocking soft foot:
          Inward tapers under both diagonally opposite soft feet.

       High Foot rocking soft foot:
          Outward tapers under both diagonally opposite soft feet.
          Larger soft foot value on foot nearest the high foot.
Soft Foot Diagnosis

 The type of soft foot can usually be determined by comparing
  the measured values.

 Different types of Soft Foot yield different combinations of
  values.

 Diagnosis and correction is expedited by recognizing the type
  of soft foot problem, then seeking appropriate additional data
  required to solve it.
Diagnostic Process
Number inside circle                               Number in parentheses
represents a laser soft                            represents a shimming
foot reading.                                      correction to make.
                                       20        (Step Shim)
                                  25        25
                      3                12
                                   0        0
                                                          Numbers in the
                                   8        8             corners of each foot
                      6                10                 represent feeler
                                  16        16            gauge value of the
                                                          air gap measured.
                    Arrow represents direction
                    of taper of airgap, from
                    highest to lowest.
Rocking Soft Foot




Imagine this condition on your machine. The front right foot is short. If you
tighten the anchor bolt, the foot will bend until it can’t bend any more.
Then, if you continue tightening the anchor bolt, you’ll either break the foot
off, or distort the rest of the machine frame. If the foot does not break off...
Rocking Soft Foot




Suppose the short foot is now tight to the base. The frame is distorted and
under stress. How will that stress relieve itself as you loosen each of the
anchor bolts in turn, always with the others tight? Obviously, the short foot
will come up as fast and as much as you allow it to, if you loosen its bolt.
Rocking Soft Foot




On the other hand, if the short foot is tight, the opposite corner (the back
left foot) will also come up if you let it. So the machine “rocks” diagonally.
Now imagine for a moment what the air gaps under each of these feet will
look like, if you loosen these feet...
Rocking Soft Foot

 Laser system indicates Soft Foot values greater
  than 2 mils at diagonally opposite corners.

                        15
                   15        15
                        14                1
                   15        15


                                      9        12
                        2                 12
                                     12        15
Short Foot Rocking Soft Foot


   Please view our QuickTime video on rocking soft foot in action...
   Available as a separate download from our Learning Center page.
Induced Soft Foot

                                    Laser tools will show soft foot
                                     values on two, three or even all
                                     four feet of the machine. The two
                                     highest values tend to be along
                                     the same side or the same end of
                                     the machine frame.




 The distribution pattern of
  the values does not match
  any angled soft foot patterns.
Induced Soft Foot

                                      Laser tools will show soft foot
                                       values on two, three or even all
                                       four feet of the machine. The two
                    If you suspect pipehighest values tend to be along
                                        strain, the
                  Optalign Smart will let you check the same end of
                                       the same side or
                   for that and quantify its impact
                                       the machine frame.
                   on the shaft alignment, so you
                  can take this information to the
                     pipe fitters as proof of the
                              problem...
 The distribution pattern of
  the values does not match
  any angled soft foot patterns.
The Soft Foot
 Wizard
Laser Alignment Systems

Rotalign Ultra is ideal for
   soft foot because:
 It has a high resolution
  sensor for accurate detection.

 It will diagnose the problem
  and suggest a solution for it.
Diagnosis: Example with Laser
Example Diagnosis
Example Diagnosis:
   Rocking Soft Foot found
Diagnosing the Solution
Diagnosing the Solution
Diagnosis & Solution Finished
Diagnosing the Solution

 An Angled Soft Foot Problem
Diagnosing the Solution

 An Angled Soft Foot Problem, cont.
Conclusions


 Soft Foot diagnosis & correction is always a challenge.

 Consistently accurate Soft Foot diagnosis is possible.

 Rotalign® Ultra makes this a breeze!
Thank you!

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Soft foot

  • 1. Soft Foot Diagnosis & The Soft Foot Wizard
  • 2. Detection vs. Correction The amount of Soft Foot detected does not equate to the required Soft Foot correction!
  • 3. Some Types of Soft Foot  Rocking (Highest values diagonally opposed.)  Angled (Bent foot; bowed baseplate, angled soleplate.)  Squishy (Too many shims, dirt, etc.)  Induced (External forces: Pipe strain.)
  • 4. Some Types of Soft Foot Rocking Soft Foot (highest values diagonally opposed) Three types:  Short foot rocking soft foot:  Parallel airgap under foot with largest soft foot reading.  Tapered airgap (inwards) under diagonally opposite foot.  Even Rocking soft foot:  Inward tapers under both diagonally opposite soft feet.  High Foot rocking soft foot:  Outward tapers under both diagonally opposite soft feet.  Larger soft foot value on foot nearest the high foot.
  • 5. Soft Foot Diagnosis  The type of soft foot can usually be determined by comparing the measured values.  Different types of Soft Foot yield different combinations of values.  Diagnosis and correction is expedited by recognizing the type of soft foot problem, then seeking appropriate additional data required to solve it.
  • 6. Diagnostic Process Number inside circle Number in parentheses represents a laser soft represents a shimming foot reading. correction to make. 20 (Step Shim) 25 25 3 12 0 0 Numbers in the 8 8 corners of each foot 6 10 represent feeler 16 16 gauge value of the air gap measured. Arrow represents direction of taper of airgap, from highest to lowest.
  • 7. Rocking Soft Foot Imagine this condition on your machine. The front right foot is short. If you tighten the anchor bolt, the foot will bend until it can’t bend any more. Then, if you continue tightening the anchor bolt, you’ll either break the foot off, or distort the rest of the machine frame. If the foot does not break off...
  • 8. Rocking Soft Foot Suppose the short foot is now tight to the base. The frame is distorted and under stress. How will that stress relieve itself as you loosen each of the anchor bolts in turn, always with the others tight? Obviously, the short foot will come up as fast and as much as you allow it to, if you loosen its bolt.
  • 9. Rocking Soft Foot On the other hand, if the short foot is tight, the opposite corner (the back left foot) will also come up if you let it. So the machine “rocks” diagonally. Now imagine for a moment what the air gaps under each of these feet will look like, if you loosen these feet...
  • 10. Rocking Soft Foot  Laser system indicates Soft Foot values greater than 2 mils at diagonally opposite corners. 15 15 15 14 1 15 15 9 12 2 12 12 15
  • 11. Short Foot Rocking Soft Foot Please view our QuickTime video on rocking soft foot in action... Available as a separate download from our Learning Center page.
  • 12. Induced Soft Foot  Laser tools will show soft foot values on two, three or even all four feet of the machine. The two highest values tend to be along the same side or the same end of the machine frame.  The distribution pattern of the values does not match any angled soft foot patterns.
  • 13. Induced Soft Foot  Laser tools will show soft foot values on two, three or even all four feet of the machine. The two If you suspect pipehighest values tend to be along strain, the Optalign Smart will let you check the same end of the same side or for that and quantify its impact the machine frame. on the shaft alignment, so you can take this information to the pipe fitters as proof of the problem...  The distribution pattern of the values does not match any angled soft foot patterns.
  • 14. The Soft Foot Wizard
  • 15. Laser Alignment Systems Rotalign Ultra is ideal for soft foot because:  It has a high resolution sensor for accurate detection.  It will diagnose the problem and suggest a solution for it.
  • 18. Example Diagnosis: Rocking Soft Foot found
  • 22. Diagnosing the Solution  An Angled Soft Foot Problem
  • 23. Diagnosing the Solution  An Angled Soft Foot Problem, cont.
  • 24. Conclusions  Soft Foot diagnosis & correction is always a challenge.  Consistently accurate Soft Foot diagnosis is possible.  Rotalign® Ultra makes this a breeze!