2. 1
BGC Contracting recognises that the effective maintenance of
our clients’ assets can make the difference between ‘ordinary’ and
‘extraordinary’ project outcomes. We offer our clients a reliable,
tailored service which ensures we work with you at all stages of the
project lifecycle to feel assured that your asset is being maintained
in a timely, efficient and cost effective manner.
Our maintenance services team has a track record spanning
20 years maintaining assets with varying degrees of complexity and
scale offering a fit for purpose solution. Backed by our parent BGC
Australia, we are proud to be able to serve and look after some of
our nation’s most important assets, from roads, railways and
beaten tracks, right through to highly complex gas plants and
mine shutdowns.
We have refined our service offering in this space to deliver
maintenance services solutions in the contract mining, oil and gas
and public infrastructure sectors. Drawing on our track record,
excellence in safety and reliable project delivery, BGC Contracting is
well positioned to create lasting value for clients ranging from small
selective operations right through to large scale blue chip client
projects. So when your asset is ready to be maintained, were ready
to give it 110% in doing so.
Maintenance
Services Overview
3. 2 3
Capabilities
Structural
Concrete Maintenance
Concrete Tank
Maintenance
Civil Concrete Work
Routine Preventative OHP Shutdown
Maintenance
Planned Maintenance
Minor Plant Upgrades
Structural, Mechanical & Piping (SMP) Electrical &
Instrumental (E&I)
Road, Rail & Infrastructure Maintenance
Road & Rail
Maintenance
General Site
Maintenance
Civil Earthworks Bridge Maintenance Drainage Culvert Rehabilitation
Brownfield Plant Civil Maintenance and Minor Works
LNG Process Plants Domestic Gas Plants Power Generation
Facilities
4. 4 5
Our team has undertaken significant Civil Maintenance and Minor
Works in brownfield oil, gas, petrochemical and power generation
facilities throughout Australia. In particular, BGC Contracting
has executed site investigations, drainage, underground services,
installations/repair, concrete works and road works in both
operating plant and shutdown/turnaround environments.
BGC Contracting understands the Health, Safety and Environment
requirements of working in a brownfield environment of oil, gas and
petrochemical facilities as well as power generation facilities.
We have proven processes for ensuring compliance to both internal
systems and client requirements and expectations.
As an organisation we thrive on maintaining strong relationships and
work collaboratively with clients to set performance targets and
implement management and maintenance programs. Our company
has developed an integrated system solution appropriate for use in
operating plant environments which can be tailored specifically to
client requirements to ensure optimal performance.
Brownfield Plant
Civil Maintenance
and Minor Works
Domestic Gas Plants
Power Generation Facilities
LNG Process Plants
5. 6 7
BGC Contracting has extensive experience providing civil works for the construction
of LNG Plants and associated infrastructure. We have been involved in a range of
contracts for Woodside Energy, both at the North West Shelf Venture and Pluto
Projects, for INPEX at the Ichthys Project and at APLNG. Works have included major
concrete, site preparation and civil works, underground electrical and instrumentation
cable installation, and concrete works for LNG storage tanks.
In addition, we currently manage the contract for Woodside Karratha Gas Plant
for Civil Maintenance and Minor Works. The works are undertaken in a
brownfield/operating environment.
BGC Contracting has completed significant civil works at a number of power
generation facilities around Australia including power plants at oil and gas facilities.
The works have included earthworks, excavation and backfilling, underground piping,
road works, deep drainage, concrete works, equipment foundations and electrical
earthing/lighting protection.
Our track record works on power generation facilities includes Collie Power Station
and Kemerton Power Station in Western Australia and for the Ichthys LNG Project’s
Combined Cycle Power Plant in Darwin.
Civil maintenance and minor works have also been undertaken for the Gas Turbine
Generators for the Karratha Gas Plant.
BGC Contracting were awarded a three year contract in 2011 for the Civil Construction
and Maintenance Works at Woodside’s Karratha Gas Plant. The contract scope includes
site investigations, earthworks, drainage, concreting, grouting, roads, pavements and
surfacing and testing for the LNG and Domestic Gas Plants.
We have also undertaken larger areas of targeted civil maintenance works to
improve upon the efficiency of the client’s asset. The contract was recently
extended by 12 months due to BGC Contracting’s excellent performance exceeding
its contracted KPIs.
We continue to work collaboratively with Woodside to achieve their 2020 vision of
being “The Premier LNG Facility delivering outstanding performance on a global stage”.
Case Study:
Woodside Energy
Karratha Gas Plant
BGC Contracting has undertaken work in a number of domestic gas plants around
Australia. Works have included access roads/road works, structural concrete
and site preparation at BHPB Petroleum’s Macedon Gas Project and Woodside’s
domestic gas plant which is part of the Karratha Gas Plant (KGP) complex.
We also currently have a contract for the civil maintenance and minor works at
Woodside’s domestic gas plant at KGP.
LNG
Process Plants
Power Generation
Facilities
Domestic
Gas Plants
6. 8 9
BGC Contracting has established a solid reputation as an industry
leader in efficient bulk earthworks, road and haul road, rail and
general public infrastructure maintenance and continues to service
the needs of clients in this space.
Road, Rail &
Infrastructure
Maintenance
Road & Rail Maintenance
Civil Earthworks
Drainage
General Site Maintenance
Bridge Maintenance
Culvert Rehabilitation
7. 10 11
BGC Contracting has established a reputation as an industry leader in Road Network
& Infrastructure Maintenance, having completed three long term projects for MRWA
from 1995 through to 2011 and many others for Iron Ore, Oil & Gas and other Public
Infrastructure clientele in WA.
Our experience comes from working on some of the country’s largest projects, with
the ability to execute and manage a busy network that far exceeded 7,000 km of
sealed and unsealed road surface.
Our rail maintenance experience includes track maintenance, culverts, general
infrastructure, batter protection, crossing maintenance and rail furniture installation
with clients the likes of Roy Hill, FMG, TPI Rail and Rio Tinto.
BGC Contracting has a proud history of carrying out capital works projects through a
strong relationship based delivery approach. This approach continues through to the
provision of general site maintenance works.
Our capability in this space includes service identification and relocation, road
and access maintenance, general civil and earthworks right through to capital
improvement works in and around operating facilities.
Civil
Earthworks
Road & Rail
Maintenance
General Site
Maintenance
BGC Contracting has developed a strong reputation in efficient bulk earthworks, having
completed major earthmoving and site preparation assignments across iron ore, oil and
gas, and coal sectors.
Our experience comes from working on some of the country’s largest projects, with an
extensive portfolio including Roy Hill Aerodrome, FMG Roads and Rail Embankment,
Pluto LNG Project, Grosvenor Coal Project, Kestral Coal Mine Extension, and more
recently, Roy Hill Port Landside Civil and Earthworks Package, which involves extensive
ground improvement works and cut to fill earthworks of over 5 million m3
.
Our team is experienced in meeting high quality requirements and milestone dates in
ambitious project delivery timeframes, while ensuring strict safety and environmental
factors are met.
8. 12 13
BGC Contracting’s experience in bridge maintenance services also extends to long
term maintenance contracts.
Our capabilities include the management and delivery of routine bridge maintenance
capabilities which include repairs, refurbishment and reconstruction, in both built-up
metropolitan locations and geographically isolated areas.
BGC Contracting holds a main roads B4 qualification recognising our bridge
construction capability and also provides maintenance services from minor
inspections and repairs to bridge replacement.
Bridge
Maintenance Drainage Culvert
Rehabilitation
Our delivery of major projects is complimented by our long term relationship based
provision of drainage maintenance services.
From dewatering major construction projects to minor works including drains, drain
de-silting, rock armouring, culvert reinstatement, trimming and tidying drains and
installing stormwater pipes.
As part of BGC Contracting’s Road and Rail maintenance, our capability also extends
to culvert rehabilitation. This involves:
full demolition and removal and replacement;
relining or sleeve insertion with minimal above-culvert interruption;
minor repairs to the aprons, headwalls and batters;
Our scope of work varies from a single corrugated steel diameter pipe of 300 mm up
to a series of multi-barrel pipes of up to 3 m in diameter. Through smart innovation
and technology we rehabilitate the existing system to its original design life
(or better) without impacting on the drainage flow and capacity of the culvert.
BGC Contracting successfully managed and executed the MRWA Term Network
projects concurrently from November 2000 to September 2011.
Term Network Contract 1 – Kimberley Region - Maintenance of approximately
2120 km of road network including routine maintenance, rehabilitation works,
minor improvement works and asset management
Term Network Contract 2 – Pilbara & Gascoyne Region - Maintenance of
approximately 4,280 km of road network including routine maintenance,
rehabilitation works, minor improvement works and asset management
The total value of the combined projects exceeded $400 million worth of work over
the course of a decade.
Case Study:
Main Roads Term
Network Contracts 1&2
9. 14 15
BGC Contracting has established a reputation as an industry leader
in civil concrete maintenance works, having completed multiple
maintenance projects across the oil and gas, public infrastructure
and mining sectors. We offer the full spectrum of civil concrete
works to our clients whilst working to scopes of varying degrees of
complexity. This includes (but is not limited to) all major facets of
structural concrete works as well as concrete tank maintenance.
Civil Concrete Work
Structural Concrete Maintenance
Concrete Tank Maintenance
10. 16 17
BGC Contracting has developed expertise in concrete tank and reservoir construction
and maintenance. Our capability includes tank crack repairs, roof repairs and general
maintenance of the concrete tank to ensure optimal performance over the course of
the project lifecycle.
Structural Concrete
Maintenance
Concrete Tank
Maintenance
BGC Contracting has delivered major structural concrete construction services for a
number of key expansion projects around Australia, pouring in excess of 400,000 m3
of
concrete in the past 10 years of operation.
Our expertise in delivering large structural concrete projects covers the construction of
foundations, footings, tunnels, tanks, car dumpers and other structural concrete works.
Our drive to go beyond client expectations has seen us complete numerous repeat
structural concrete assignments for the likes of Woodside, MCC Mining, Sino Iron,
Samsung C+T, Ichthys, Incitec Pivot and Main Roads WA to name a few.
BGC Contracting first commenced work at the site in 2009, with an initial $100 million
contract for concrete installation works for the world’s largest Autogenous Grinding
(AG) Mills, including 42,000 m3 of concrete associated with the six giant AG Mills.
In addition to the AG Mills contract, we were subsequently awarded a further three
contracts by Sino. The first being to construct the pipe rack footings and pedestals
to link the Power station to all the AG and Ball Mills, the second to progress concrete
installation for the underground stockpile tunnel and a third to undertake the overland
conveyer foundation development.
In total, the works comprised of more than 100,000 m3
of structural concrete across
four major packages of civil works.
Outside of this scope, our history at Sino Iron also includes a further two contracts
completed for CITIC Pacific Mining for civil work associated with the crusher slots and
desalination plant.
Case Study:
Sino AG Mills
11. 18 19
BGC Contracting has an excellent track record of successfully
executing routine preventative breakdowns, major plant shutdowns
and programs of smaller modular shutdowns, across a range of
industries and industrial processes. We specialise in the planning,
scheduling and execution of shutdowns, working collaboratively with
our customers to deliver successful project outcomes.
Planned maintenance is the key activity required to achieve
maximum availability of your assets and to avoid the unplanned, and
often costly, breakdown maintenance activities. Through routine
condition monitoring feeding into a predictive and preventative
maintenance strategy, we are able to assist our clients in gaining
maximum value from their asset investments.
Planned
Maintenance
Routine Preventative
OHP Shutdown Maintenance
12. 20 21
BGC Contracting offers clients a complete integrated
solution for all routine, preventative and breakdown
maintenance services.
We provide our clients with a comprehensive, whole of
life maintenance service. This includes utilisation of
a computerised maintenance management system to
plan and monitor our maintenance programme utilising
proven predictive and preventative maintenance tasks.
Our implementation of condition based monitoring
ensures we achieve optimal maintenance schedules, and
provides for longevity of the assets in operation whilst
optimising the whole of life asset cost.
In the event of breakdown, our team of experienced
maintenance personnel are quickly able to diagnose
a fault, and subsequently plan and implement the
appropriate rectification works to have the asset
available for work in the shortest possible time.
The BGC Contracting maintenance team is supported
by dedicated supply chain professionals who manage all
procurement, logistics and inventory to offer our clients
a high quality, low cost solution.
BGC Contracting offers a suite of services to
undertake planned OHP shutdown maintenance
and project management.
We are equipped with the systems and expertise to
manage OHP shutdowns safely, within budget and
on schedule.
Through close collaboration with the client, we tailor
our shutdown maintenance activity to provide the most
effective use of the shutdown period and ensure that
required tasks are completed to the optimum standard.
This approach ensures that periods between shutdowns
can be maximised and that unplanned shutdowns can
be avoided.
In the event where we are required to respond to an
emergency shutdown, we draw on our operations and
workshops throughout Australia to source specialist
labour teams and materials quickly and mobilise to site
at short notice.
Our key areas of expertise include:
Planning and scheduling of works
Shutdown project management
Maintenance supervision and labour solutions
Procurement and logistics of materials and
equipment as required for the activities
Complete facilities maintenance
Routine
Preventative
OHP Shutdown
Maintenance
13. 22 23
Minor Plant
Upgrades
BGC Contracting offers comprehensive electrical and instrumentation (E&I) services
through our team of qualified and experienced personnel. We ensure maximisation
of E&I equipment and systems to achieve minimum unscheduled downtime whilst
eliminating the interface between civil and SMP maintenance.
Electrical &
Instrumental (E&I)
Structural, Mechanical
& Piping (SMP)
We continue to expand our maintenance capabilities from general site maintenance
through to structural, mechanical and piping (SMP) works. Recognising the critical
nature of maintenance works on operative facilities, we offer SMP maintenance
services to eliminate the interface between civil and electrical and instrumental
maintenance to ensure minimal disruption and predictable delivery.
BGC Contracting has extensive experience in performing minor
plant upgrades in a range of operating environments.
Our maintenance services teams undertake all aspects of these
projects from constructability through to commissioning and
handover, with a strong emphasis on working safely within the
operational requirements of plants.
Structural, Mechanical & Piping (SMP)
Electrical & Instrumental (E&I)
14. 24 25
Ensuring the health and safety of all employees and the environment in
which they work is integral to how we conduct our business. Within our
health and safety strategy our aspiration is to “create a thriving health and
safety culture”. Our strategy is based on engaging our workforce around the
beliefs and behaviours required to deliver on our health and safety goals
along with the leadership and systems that support our performance which
underpins our success.
TRISAFE
TRISAFE is our health and safety framework developed in conjunction with
the University of Western Australia’s Centre for Safety. TRISAFE defines
the beliefs and behaviours to which we hold ourselves accountable to
improve safety and support our organisation’s commitment of zero harm.
This is achieved by enabling a “Thriving Health and Safety Culture”. TRISAFE
is transforming our safety culture beyond compliance and making it
personal by focusing on the beliefs and behaviours of individuals, teams
and our leaders that drive the organisation forward.
Health & Safety BGC Contracting welcomes the
opportunity to work with our clients
in the identification of opportunities
for the participation of Indigenous
Australians in all of our projects. We support initiatives that assist and encourage
Indigenous Australians in the transition from
education and training to the workforce.
We also fully support the transition of
Indigenous employees from direct employment
with us to small-business owner/
owner-operator/subcontractor.
We have in place strategic alliances with
Indigenous groups/organisations/businesses
which will enable the delivery of Indigenous
participation requirements as agreed upon by
clients and Native Title/Traditional Owner groups.
BGC Contracting has four levels of
Indigenous engagement:
1. Direct employment
2. Entry level employment
3. Small-business owners/subcontractors
4. Joint venture participation with
Indigenous businesses
BGC Contracting understands that in most cases
the client aims to provide priority employment
in this order:
1. Traditional Owners/Native Title
claimants/holders
2. Indigenous people from a specific region
3. Indigenous people from a particular state
(i.e. WA or QLD)
4. Australian Indigenous people (from the
mainland and the Torres Strait Islands)
We recognise that our clients aim to make a
difference. As such, we will assist our clients
in meeting their Indigenous employment
obligations under any agreements they may
have with Traditional Owner/Native Title groups.
Our community contributions and
achievements include:
Main Roads WA Team Savannah Project
(East Kimberley): Multi-award winning project,
including EKAAA (East Kimberley Aboriginal
Achievement Awards) in the following areas;
Outstanding Contribution to the Employment
& Training of Aboriginal People, Outstanding
Project that Encourages Aboriginal
Participation, Trainee of the Year, and
WA Engineering Excellence Award.
Roy Hill Infrastructure Project near Newman
(various packages of work including
Aerodrome, Roads & Port Landside): This
project launched a very successful Roller
Operator Training Program for Entry Level
Indigenous candidates; some with no work
history. ‘Job Ready’ training was combined
with practical skills training, with the
guarantee of employment for candidates
who successfully completed the course. 80%
of these candidates not only successfully
completed the program, but are still employed
with us at various civil and mining operations.
They have also progressed from Rollers to
other machines, such as 785 haul trucks.
Rio Tinto Eight Mile Yard Project near
Karratha: A successful program to support
local, Traditional Owner, Aboriginal candidates
who faced serious barriers to employment
such as a lack of driver’s licence, no permanent
home/housing issues, long term unemployment,
and contact with the prison system.
Yurra BGC Joint Venture: Our JV with Yurra
seeks to deliver self determination benefits
for indigenous people in education, training
and long term employment.
Indigenous
Engagement
High Performing
Culture
Informed Organisation
Enabled Teams
Caring and Committed People
‘I’ THRIVE
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Belief
Belief
Belief
Belief
Belief
Belief
Belief
Belief
I lead by example & get involved
to improve health & safety
My actions make a difference in
achieving a healthier & safer workplace
I share my knowledge, skills & experience
to improve health & safety
Sharing my knowledge, skills & experience helps
create a healthier & safer workplace
I stop & think before I start a task; I don’t take short cuts
If I stop & think before I act; I make better safety decisions
I behave with respect & integrity
I am accountable for my own wellbeing & safety
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Belief
Belief
Belief
Belief
Belief
Belief
Belief
Belief
‘WE’ THRIVE TOGETHER
We support each other &
recognise our health &
safety achievements
Together we achieve better health
& safety outcomes
We use our knowledge & skills to work
in the safest way
Our shared knowledge, skills and experience is
greater than an individual’s
We work as planned & stop & review when
circumstances change
Understanding & owning our roles & responsibilities
leads to team success
We respect & look out for each other’s wellbeing & safety
We are responsible for each other’s wellbeing & safety
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Behaviour
Belief
Belief
Belief
Belief
Belief
Belief
Belief
Belief
‘OUR LEADERS’ HELP US THRIVE
Leaders set clear expectations
& recognise & reward
individual / team success
Credible leaders set goals, give
feedback & celebrate success
Leaders listen, learn and share with our
people to improve health & safety
Effective leaders draw upon the skills, experience
& knowledge of their teams
Leaders expect everyone to plan before
acting & act to plan
Thoughtful leaders plan & organise work for
healthy & safe outcomes
Leaders personalise health & safety & lead by example
Dedicated & sincere leaders drive commitment to health & safety
15. 26 27
How we manage
our business
INTRODUCTION
The principles that guide our contracting business are contained
in the following documents which are reviewed regularly to ensure
they remain effective and appropriate:
Our CHARTER
TRISAFE
Business Plans
Business Management System (BMS)
Contract Management System (CMS)
Our Business Management Manual (BMM) demonstrates how all
these pieces fit together and is based on the ‘process approach’
defined in business management standards ISO 9001,
AS/NZS 4801 and AS/NZS 14001. It references work standards,
work procedures, forms and process documents that define
requirements commonly referred to as ‘policy’.
Integrated
Systems Solutions
BGC Contracting has developed fully integrated systems that provide total
solutions for maintenance and asset management. These integrated
systems include:
Project Controls
- Planning / Scheduling
- Procurement
- Financial (Purchasing, Payroll, Accounting)
Computerised Maintenance Management Systems (CMMS)
Data Integration (Feed to/from client)
IT Support
HR Systems (Time Capture, Training, Competency)
Document Control System
All of the systems can be tailored to meet client needs both in terms of data
integration and reporting.
We are also currently implementing ruggerised mobile tablets that will
ensure that supervision and workforce in the field have immediate access to:
Planning (scheduling) tools
Drawing (2D and 3D) and specifications
GPS data
QA/QC documentations
Document control
This real time access to data and generation of field based check sheets
will eliminate a paper dependent system ensuring quality of documentation
completion in a timely manner. By leveraging our extensive on-site knowledge
and our skilled workforce and utilizing the above systems, we can provide
solutions to maintaining assets across a wide range of industries including
the resources, energy, industrial and infrastructure sectors.
16. 28
We offer reliable and tailored
maintenance services that seek
to maximise the value of our
clients’ assets.
Why choose us?
Experience
Proven delivery in operating process
environments
Innovative solutions for clients
High levels of operational efficiencies
Employee Relations
No days lost due to industrial disputes
in over 20 years of operation
Safety
Australian Government Building and
Construction OHS Accreditation Scheme
Total Recordable Injury Frequency Rate
(TRIFR) well below industry average
Systems & Processes
Proven, well developed systems
and processes
Regional Operational Branches
Local knowledge with established branches
in rural Western Australia
Providing asset & maintenance services
for over 20 years to our clients
Blue Chip & Major Client Track Record
Completed numerous projects for major
resources, oil and gas, and government
clients such as Woodside, Transfield Worley,
Rio Tinto, Mermaid Marine, Apache Energy,
BHPBIO and Town of Port Hedland
Strong Balance Sheet
Financial backing of the BGC Group
of companies. Turnover in excess of
$3 billion annually
Flexibility
Australia’s Largest Privately owned Mining
and Civil Contractor means BGC Contracting
has the scale and flexibility to take on major
projects coupled with the ability to move
quickly to meet client requirements
Being privately owned means we are client
driven, not shareholder driven
17. WWW.BGC.CC
WESTERN AUSTRALIA HEAD OFFICE
20 Walters Drive, Osborne Park WA 6017
PO Box 1603, Osborne Park WA 6017
Tel: +61 8 9260 2300
Fax: +61 8 9260 2360
Email: contractingWA@bgc.cc
QUEENSLAND OFFICE
Level 1, 8 Clunies Ross Court
Eight Mile Plains, QLD 4113
Locked Bag 2019, Archerfield BC QLD 4108
Tel: +61 7 3119 0900
Fax: +61 7 3119 0999
Email: contractingQLD@bgc.cc
SOUTH AUSTRALIA OFFICE
44 Patterson Street, Whyalla SA 5600
PO Box 204, Whyalla SA 5600
Tel: +61 8 8647 8411
Fax: +61 8 8647 8499
Email: contractingSA@bgc.cc
