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10-2
Food Safety Management Systems
Food safety management system:
 Group of practices and procedures
intended to prevent foodborne illness
 Actively controls risks and hazards
throughout the flow of food
Food Safety Management Systems
These are the foundation of a food safety management system:
Food safety training program
10-3
Quality control and
assurance program
Supplier selection and
specification program
Personal hygiene program
Food Safety Management Systems
These are the foundation of a food safety management system:
10-4
Standard operating
procedures (SOPs)
Pest control programFacility design and equipment
maintenance program
Cleaning and
sanitation program
Active Managerial Control
Focuses on controlling the five most common risk factors for
foodborne illness:
1. Purchasing food from unsafe sources
2. Failing to cook food adequately
3. Holding food at incorrect temperatures
4. Using contaminated equipment
5. Practicing poor personal hygiene
10-5
Active Managerial Control
There are many ways to achieve active managerial control in
the operation:
 Training programs
 Manager supervision
 Incorporation of standard operating procedures (SOPs)
 HACCP
These are critical to the success of active managerial control:
 Monitoring critical activities in the operation
 Taking the necessary corrective action when required
 Verifying that the actions taken control the risks factors
10-6
The FDA’s Public Health Interventions
The FDA provides recommendations for
controlling the common risk factors for
foodborne illness:
 Demonstration of knowledge
 Staff health controls
 Controlling hands as a vehicle of
contamination
 Time and temperature parameters for
controlling pathogens
 Consumer advisories
10-7
HACCP
The HACCP approach:
 HACCP is based on identifying significant biological,
chemical, or physical hazards at specific points within
a product’s flow through an operation
 Once identified, hazards can be prevented, eliminated,
or reduced to safe levels
10-8
HACCP
To be effective, a HACCP system must be
based on a written plan:
 It must be specific to each facility’s menu,
customers, equipment, processes, and operations
 A plan that works for one operation may not work
for another
10-9
HACCP
The seven HACCP principles:
1. Conduct a hazard analysis
2. Determine critical control points (CCPs)
3. Establish critical limits
4. Establish monitoring procedures
5. Identify corrective actions
6. Verify that the system works
7. Establish procedures for record keeping and documentation
10-10
HACCP
Principle 1: Conduct a hazard analysis
 Identify potential hazards in the food served by looking at how it
is processed
 Identify TCS food items and determine where hazards are likely to occur
for each one; look for biological, chemical, and physical contaminants
10-11
HACCP
Principle 2: Determine critical control
points (CCPs)
 Find points in the process where identified
hazards can be prevented, eliminated, or
reduced to safe levels—these are the CCPs
 Depending on the process, there may be
more than one CCP
10-12
HACCP
Principle 3: Establish critical limits
 For each CCP, establish minimum or
maximum limits
 These limits must be met to
o Prevent or eliminate the hazard
o Reduce it to a safe level
Critical
Limit
10-13
HACCP
Principle 4: Establish monitoring procedures
 Determine the best way to check critical limits
o Make sure they are consistently met
 Identify who will monitor them and how often
10-14
10-15
HACCP
Principle 5: Identify corrective actions
 Identify steps that must be taken when a
critical limit is not met
 Determine these steps in advance
HACCP
Principle 6: Verify that the system works
 Determine if the plan is working as intended
 Evaluate the plan on a regular basis using
o Monitoring charts
o Records
o Hazard analysis
 Determine if your plan prevents, reduces, or
eliminates identified hazards
10-16
HACCP
Principle 7: Establish procedures for
record keeping and documentation
Keep records for these actions:
 Monitoring activities
 Corrective actions
 Validating equipment (checking for good
working condition)
 Working with suppliers (invoices,
specifications, etc.)
10-17
HACCP
These specialized processing methods require a
variance and may require a HACCP plan:
 Smoking food as a method to preserve it (but not to
enhance flavor)
 Using food additives or components such as vinegar to
preserve or alter food so it no longer requires time and
temperature control for safety
 Curing food
 Custom-processing animals
10-18
HACCP
These specialized processing methods require a
variance and may require a HACCP plan:
 Packaging food using ROP methods including
o MAP
o Vacuum-packed
o Sous vide
 Treating (e.g. pasteurizing) juice on-site and packaging it
for later sale
 Sprouting seeds or beans
10-19
Crisis Management
To build a crisis-management program:
 Create a crisis-management team
 Prepare for different types of crises
 Create a written plan tailored to your
operation
 Test your plan
10-20
Crisis Management
To prepare for a crisis:
 Create a crisis-management team
 Create an emergency-contact list
 Develop a crisis-communication plan
10-21
Crisis Management
To prepare for a foodborne-illness
outbreak:
 Develop a food safety program
 Train staff on food safety policies and
procedures
 Create a foodborne illness incident
report form
o Get legal guidance when developing it
o Train staff to use it
10-22
Crisis Management
The foodborne illness incident report
form should document the following:
 What and when the customer ate at the
operation
 When the customer first got sick, what the
symptoms where, and how long they were
experienced
 When and where the customer sought
medical attention
 What other food was eaten by the customer
10-23
Crisis Management
When responding to a crisis:
 Work with the media
 Communicate directly with your key
audiences (customers, stockholders, the
community)
 Fix the problem and then communicate
what you have done
10-24
Crisis Management
When responding to a foodborne-
illness outbreak:
 Take the complaint seriously and express
concern
 Complete an incident report form
 Contact your crisis-management team and
the local health department
 Follow your crisis-communication plan
10-25
 Take the complaint seriously and
express concern
 Don’t admit responsibility
 Ask for general contact information
 Complete the foodborne-illness
incident report form
 A customer calls to
report a foodborne
illness
10-26
Responding to a Foodborne-Illness Outbreak
If: Then:
 Contact the crisis-management
team
 Identify common food items to
determine the potential source of
the complaint
 Contact the regulatory authority to
assist with the investigation if an
outbreak is suspected
 There are similar
customer complaints of
foodborne illness
10-27
Responding to a Foodborne-Illness Outbreak
If: Then:
Responding to a Foodborne-Illness Outbreak
If: Then:
 Set aside the suspected product
and identify it to prevent further sale
 Label the product with a “Do Not
Use” and “Do Not Discard” label
 Log information about the product
including a description, product
date, and lot number
 If possible, obtain samples of the
suspect food from the customer
 The suspected food is
still in the operation
10-28
Responding to a Foodborne-Illness Outbreak
If: Then:
 Maintain a list of food handlers
scheduled at the time of the
suspected contamination
 Interview them about their health
status
 Exclude the suspected staff member
from the operation following
requirements
 The suspected
outbreak is caused by
a sick staff member
10-29
Responding to a Foodborne-Illness Outbreak
If: Then:
 Cooperate with the regulatory
authority to resolve the crisis
 Provide appropriate documentation
including temperature logs, HACCP
documents, staff files, etc.
 The regulatory
authority confirms your
operation is the source
of the outbreak
10-30
Crisis Management
To recover from a foodborne-Illness outbreak:
 Investigate to find the cause of the outbreak
 Work with the regulatory authority to resolve issues
 Throw out all suspected food
 Clean and sanitize all areas of the operation
 Establish new procedures or revise existing ones based on the
investigation results
 Develop a plan to reassure customers that the food served in your operation
is safe
10-31

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Food Safety Management Systems Guide

  • 1.
  • 2. 10-2 Food Safety Management Systems Food safety management system:  Group of practices and procedures intended to prevent foodborne illness  Actively controls risks and hazards throughout the flow of food
  • 3. Food Safety Management Systems These are the foundation of a food safety management system: Food safety training program 10-3 Quality control and assurance program Supplier selection and specification program Personal hygiene program
  • 4. Food Safety Management Systems These are the foundation of a food safety management system: 10-4 Standard operating procedures (SOPs) Pest control programFacility design and equipment maintenance program Cleaning and sanitation program
  • 5. Active Managerial Control Focuses on controlling the five most common risk factors for foodborne illness: 1. Purchasing food from unsafe sources 2. Failing to cook food adequately 3. Holding food at incorrect temperatures 4. Using contaminated equipment 5. Practicing poor personal hygiene 10-5
  • 6. Active Managerial Control There are many ways to achieve active managerial control in the operation:  Training programs  Manager supervision  Incorporation of standard operating procedures (SOPs)  HACCP These are critical to the success of active managerial control:  Monitoring critical activities in the operation  Taking the necessary corrective action when required  Verifying that the actions taken control the risks factors 10-6
  • 7. The FDA’s Public Health Interventions The FDA provides recommendations for controlling the common risk factors for foodborne illness:  Demonstration of knowledge  Staff health controls  Controlling hands as a vehicle of contamination  Time and temperature parameters for controlling pathogens  Consumer advisories 10-7
  • 8. HACCP The HACCP approach:  HACCP is based on identifying significant biological, chemical, or physical hazards at specific points within a product’s flow through an operation  Once identified, hazards can be prevented, eliminated, or reduced to safe levels 10-8
  • 9. HACCP To be effective, a HACCP system must be based on a written plan:  It must be specific to each facility’s menu, customers, equipment, processes, and operations  A plan that works for one operation may not work for another 10-9
  • 10. HACCP The seven HACCP principles: 1. Conduct a hazard analysis 2. Determine critical control points (CCPs) 3. Establish critical limits 4. Establish monitoring procedures 5. Identify corrective actions 6. Verify that the system works 7. Establish procedures for record keeping and documentation 10-10
  • 11. HACCP Principle 1: Conduct a hazard analysis  Identify potential hazards in the food served by looking at how it is processed  Identify TCS food items and determine where hazards are likely to occur for each one; look for biological, chemical, and physical contaminants 10-11
  • 12. HACCP Principle 2: Determine critical control points (CCPs)  Find points in the process where identified hazards can be prevented, eliminated, or reduced to safe levels—these are the CCPs  Depending on the process, there may be more than one CCP 10-12
  • 13. HACCP Principle 3: Establish critical limits  For each CCP, establish minimum or maximum limits  These limits must be met to o Prevent or eliminate the hazard o Reduce it to a safe level Critical Limit 10-13
  • 14. HACCP Principle 4: Establish monitoring procedures  Determine the best way to check critical limits o Make sure they are consistently met  Identify who will monitor them and how often 10-14
  • 15. 10-15 HACCP Principle 5: Identify corrective actions  Identify steps that must be taken when a critical limit is not met  Determine these steps in advance
  • 16. HACCP Principle 6: Verify that the system works  Determine if the plan is working as intended  Evaluate the plan on a regular basis using o Monitoring charts o Records o Hazard analysis  Determine if your plan prevents, reduces, or eliminates identified hazards 10-16
  • 17. HACCP Principle 7: Establish procedures for record keeping and documentation Keep records for these actions:  Monitoring activities  Corrective actions  Validating equipment (checking for good working condition)  Working with suppliers (invoices, specifications, etc.) 10-17
  • 18. HACCP These specialized processing methods require a variance and may require a HACCP plan:  Smoking food as a method to preserve it (but not to enhance flavor)  Using food additives or components such as vinegar to preserve or alter food so it no longer requires time and temperature control for safety  Curing food  Custom-processing animals 10-18
  • 19. HACCP These specialized processing methods require a variance and may require a HACCP plan:  Packaging food using ROP methods including o MAP o Vacuum-packed o Sous vide  Treating (e.g. pasteurizing) juice on-site and packaging it for later sale  Sprouting seeds or beans 10-19
  • 20. Crisis Management To build a crisis-management program:  Create a crisis-management team  Prepare for different types of crises  Create a written plan tailored to your operation  Test your plan 10-20
  • 21. Crisis Management To prepare for a crisis:  Create a crisis-management team  Create an emergency-contact list  Develop a crisis-communication plan 10-21
  • 22. Crisis Management To prepare for a foodborne-illness outbreak:  Develop a food safety program  Train staff on food safety policies and procedures  Create a foodborne illness incident report form o Get legal guidance when developing it o Train staff to use it 10-22
  • 23. Crisis Management The foodborne illness incident report form should document the following:  What and when the customer ate at the operation  When the customer first got sick, what the symptoms where, and how long they were experienced  When and where the customer sought medical attention  What other food was eaten by the customer 10-23
  • 24. Crisis Management When responding to a crisis:  Work with the media  Communicate directly with your key audiences (customers, stockholders, the community)  Fix the problem and then communicate what you have done 10-24
  • 25. Crisis Management When responding to a foodborne- illness outbreak:  Take the complaint seriously and express concern  Complete an incident report form  Contact your crisis-management team and the local health department  Follow your crisis-communication plan 10-25
  • 26.  Take the complaint seriously and express concern  Don’t admit responsibility  Ask for general contact information  Complete the foodborne-illness incident report form  A customer calls to report a foodborne illness 10-26 Responding to a Foodborne-Illness Outbreak If: Then:
  • 27.  Contact the crisis-management team  Identify common food items to determine the potential source of the complaint  Contact the regulatory authority to assist with the investigation if an outbreak is suspected  There are similar customer complaints of foodborne illness 10-27 Responding to a Foodborne-Illness Outbreak If: Then:
  • 28. Responding to a Foodborne-Illness Outbreak If: Then:  Set aside the suspected product and identify it to prevent further sale  Label the product with a “Do Not Use” and “Do Not Discard” label  Log information about the product including a description, product date, and lot number  If possible, obtain samples of the suspect food from the customer  The suspected food is still in the operation 10-28
  • 29. Responding to a Foodborne-Illness Outbreak If: Then:  Maintain a list of food handlers scheduled at the time of the suspected contamination  Interview them about their health status  Exclude the suspected staff member from the operation following requirements  The suspected outbreak is caused by a sick staff member 10-29
  • 30. Responding to a Foodborne-Illness Outbreak If: Then:  Cooperate with the regulatory authority to resolve the crisis  Provide appropriate documentation including temperature logs, HACCP documents, staff files, etc.  The regulatory authority confirms your operation is the source of the outbreak 10-30
  • 31. Crisis Management To recover from a foodborne-Illness outbreak:  Investigate to find the cause of the outbreak  Work with the regulatory authority to resolve issues  Throw out all suspected food  Clean and sanitize all areas of the operation  Establish new procedures or revise existing ones based on the investigation results  Develop a plan to reassure customers that the food served in your operation is safe 10-31