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Photovoltaics

Peter Borden


11 January 2009




                  Applied Materials External Use
Area Required for a PV Power Plant to Supply
    U.S. Annual Electricity Demand



                      Nevada
                                               120 miles x 120 miles




    = 0.4% of total U.S. land area
    = 1/3 of U.S. land covered by roadways
    = 2.5 times the area of all single-family residential rooftops
    = 400 times 2008 display glass demand (100 km2)
Source: National Renewable Energy Laboratory

2
                                                      Applied Materials External Use
Solar America volume-driven predictions



                             PG&E E1 tiered residential rate/kWhr

                                                       >3.0X

                  2-3.0X
                  1.3-2.0X

                  1-1.3X
                  Baseline

                                                               (F)   (F)   (F)




                                                                                 3
3
                              Applied Materials External Use
PV growing rapidly, but small compared to demand


                                                   60% growth!




               Module shortage
               due to silicon supply




                                                           Source: Greentech Media
 California annual usage is 240,000 kWhr (Cal ISO).
 Equals 150 GW of PV assuming mean insolation of 1600 kWhr/kW.


                          Applied Materials External Use
Domestic rooftops – a great early market


                                                    2.7 kW PV array
                                                    (14 SunPower
                                                    panels, ~18%),
                                                    $6/watt after
                                                    rebates,
                                                    -$50 electric bill
                                                    last year)

                                                    Planned tower for
                                                    2,700 kW wind
                                                    turbine




                   Applied Materials External Use
Commercial Rooftop (grid-connected)




                                             Google – 1.5 MW
Applied Matrials – 2 MW

 Sizes from
 tens of kW
 to >2 MW




 6
                          Applied Materials External Use
Solar Farms




Biggest solar farm is 65MW;
farms over 100MW are in
the near future!




  7
                              Applied Materials External Use
Scaling changes market dynamics




    Lower cost enabled FPDs to replace CRTs
8
                   Applied Materials External Use
Module manufacturing cost scaling
                                     100


                                                                                                                     Historical
                                                       1980
                                                                                                                     Projected
                                                     $21.83/W
                Module Cost ($/W)*




                                                                                 1990
                                                                                $6.07/W
                                     10
                                                                                                              2005
                                                                                                             $2.70/W

                                                                18% learning curve
                                      1
                                           1          10         100                         1,000              10,000            1E5
                                                                Cumulative Volume (MW)

           Production line size                 0.5                                             5       50           100
           (Megawatts per Year):               (1980)                                         (2000)   (2005)       (2010)
           Lines Per Factory                     2                                              3        4               10
* 2002 Dollars
Source: Navigant Consulting



   9
                                                            Applied Materials External Use
The two mainstream types of PV

        Wafer-based Crystal Silicon                                      Thin Film




                                                        Lower efficiency for cost constrained markets
Higher efficiency for area constrained markets
                                                         (Sufficient area available to meet generation
     (Greater revenue compensates for
                                                       needs gives advantage to lower installed $/watt)
             higher installed $/watt)

10
                                       Applied Materials External Use
2007 Module Efficiency – c-Si and Thin Film
                                                                                        Photon International Survey
                       Advanced silicon
                              19.3
                       20
                                                                                            CZ and MC silicon
                       18
                                       16.7
                       16                     15.1
                                                                          14.4   14.4    14.4
                                                                                                                                                                 Thin film
                                                                                                                             14.3
                                                                   14.2                         14.0   13.8
                                                     13.7                                                            13.7            13.5
                                                            13.3                                                                            13.3
                       14                                                                                     13.1                                 12.8
     Efficiency (%)




                       12                                                                                                                                 11.1    11.0

                       10
                                                                                                                                                                         8.5
                                                                                                                                                                                     7.6
                        8
                                                                                                                                                                               6.6
                        6

                        4

                        2

                        0
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 Thin Film suppliers need higher module efficiency with low manufacturing costs
 Silicon suppliers need incremental efficiency and cost gains to stay ahead of TF


11
                                                                                           Applied Materials External Use
Summary
 PV is one of many players in the energy picture. Flexible system
  size, low maintenance enable it to effectively serve many markets

 Today, supply is small, but growing rapidly

 Scaling and competition between PV technologies is driving down
  cost per watt.

 As costs come down, PV will penetrate larger markets




                            Applied Materials External Use
13
     Applied Materials External Use

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Baskin UCSC Panel Feb 18 2009 Peter Borden

  • 1. Photovoltaics Peter Borden 11 January 2009 Applied Materials External Use
  • 2. Area Required for a PV Power Plant to Supply U.S. Annual Electricity Demand Nevada 120 miles x 120 miles = 0.4% of total U.S. land area = 1/3 of U.S. land covered by roadways = 2.5 times the area of all single-family residential rooftops = 400 times 2008 display glass demand (100 km2) Source: National Renewable Energy Laboratory 2 Applied Materials External Use
  • 3. Solar America volume-driven predictions PG&E E1 tiered residential rate/kWhr >3.0X 2-3.0X 1.3-2.0X 1-1.3X Baseline (F) (F) (F) 3 3 Applied Materials External Use
  • 4. PV growing rapidly, but small compared to demand 60% growth! Module shortage due to silicon supply Source: Greentech Media  California annual usage is 240,000 kWhr (Cal ISO).  Equals 150 GW of PV assuming mean insolation of 1600 kWhr/kW. Applied Materials External Use
  • 5. Domestic rooftops – a great early market 2.7 kW PV array (14 SunPower panels, ~18%), $6/watt after rebates, -$50 electric bill last year) Planned tower for 2,700 kW wind turbine Applied Materials External Use
  • 6. Commercial Rooftop (grid-connected) Google – 1.5 MW Applied Matrials – 2 MW Sizes from tens of kW to >2 MW 6 Applied Materials External Use
  • 7. Solar Farms Biggest solar farm is 65MW; farms over 100MW are in the near future! 7 Applied Materials External Use
  • 8. Scaling changes market dynamics Lower cost enabled FPDs to replace CRTs 8 Applied Materials External Use
  • 9. Module manufacturing cost scaling 100 Historical 1980 Projected $21.83/W Module Cost ($/W)* 1990 $6.07/W 10 2005 $2.70/W 18% learning curve 1 1 10 100 1,000 10,000 1E5 Cumulative Volume (MW) Production line size 0.5 5 50 100 (Megawatts per Year): (1980) (2000) (2005) (2010) Lines Per Factory 2 3 4 10 * 2002 Dollars Source: Navigant Consulting 9 Applied Materials External Use
  • 10. The two mainstream types of PV Wafer-based Crystal Silicon Thin Film Lower efficiency for cost constrained markets Higher efficiency for area constrained markets (Sufficient area available to meet generation (Greater revenue compensates for needs gives advantage to lower installed $/watt) higher installed $/watt) 10 Applied Materials External Use
  • 11. 2007 Module Efficiency – c-Si and Thin Film Photon International Survey Advanced silicon 19.3 20 CZ and MC silicon 18 16.7 16 15.1 14.4 14.4 14.4 Thin film 14.3 14.2 14.0 13.8 13.7 13.7 13.5 13.3 13.3 14 13.1 12.8 Efficiency (%) 12 11.1 11.0 10 8.5 7.6 8 6.6 6 4 2 0 r TF o o o o S a o ar JA BC G ti Si BP ti ti ti i G we ti sh on on on ny ul ul ul er on ul ul CI CS ol a- EF p M M M ub LG M M o oc M Sa M tS M M ar np er p h he Ky h tt its tt h he p Sh h rs th BP ar ec ec ho Su ho ec ar ec M sc Fi O sc Sh ot Sc nt Sh Sc nt ot ut ut M Su Su M De De  Thin Film suppliers need higher module efficiency with low manufacturing costs  Silicon suppliers need incremental efficiency and cost gains to stay ahead of TF 11 Applied Materials External Use
  • 12. Summary  PV is one of many players in the energy picture. Flexible system size, low maintenance enable it to effectively serve many markets  Today, supply is small, but growing rapidly  Scaling and competition between PV technologies is driving down cost per watt.  As costs come down, PV will penetrate larger markets Applied Materials External Use
  • 13. 13 Applied Materials External Use