SlideShare une entreprise Scribd logo
1  sur  178
Industrial Training Report on TRZ Garments Industry Ltd. I
Acknowledgement
At first we would like to express our gratitude to almighty Allah for enabling us to complete
industrial training successfully.
We would like to show our deepest respect to our supervisor Dr. Mohammad Rafiqur
Rashid, Associate Professor, Department of Textile Engineering, Ahsanullah University
of Science and Technology for his constant guidance throughout the training,
We would like to express our deepest appreciation, sincerest gratitude to our respected
teacher Prof Dr. Lal Mohan Baral, Head, Department of Textile Engineering, Ahsanullah
University of Science and Technology. Special thank goes to all of our teachers of the
department.
We would like to thank Mr. Haroon Ar Rashid, Managing Director, TRZ Group and
Tasnuva Rashid Moon, CEO, TRZ Group, for allowing us to take industrial training at
their renowned apparel industry.
We would also like to thanks Mr Qazi Rajit Ishruque, General Manager, Admin and IT,
TRZ Group. We also want to express our gratitude towards Mr. Ali Akhter Prodhan,
Merchandising Manager, TRZ Group and Mr Bayezid Mostofa Emon, Merchandiser,
TRZ Group, for creating a friendly environment and assisting us with the information of
our Training. Finally, we also express our deepest gratitude to all the management and non-
management staffs who have helped us during our internship period and entire persons who
somehow have impact on us in completing our whole report.
Industrial Training Report on TRZ Garments Industry Ltd. II
Table of Contents
Chapter : 1.......................................................................................................................1
Introduction.....................................................................................................................1
1.1 Introduction :..........................................................................................................2
1.2 Objectives : ............................................................................................................3
Chapter : 2.......................................................................................................................4
Company Profile..............................................................................................................4
2.1 Company Name & Overview : ...............................................................................5
2.1.1 General Information about TRZ Group :..........................................................5
2.2 Company Address & Location : .............................................................................6
2.2.1 Location Map : ................................................................................................6
2.2.2 Pictorial View..................................................................................................8
2.2.3 Contact Persons : .............................................................................................9
2.4 Product Name and Sample Pictures : ....................................................................10
2.5 Production Capacity : ...........................................................................................11
2.6 Major Customers :................................................................................................12
2.7 Factory Capacity : ................................................................................................13
2.8 Certification and Audit :.......................................................................................14
2.10 Manpower :........................................................................................................16
2.11 Corporate Social Responsibility (CSR):..............................................................17
2.12 Banks :...............................................................................................................18
2.13 Fire Service Department Action Plan..................................................................18
Chapter : 3.....................................................................................................................19
Garment Unit.................................................................................................................19
Industrial Training Report on TRZ Garments Industry Ltd. III
3.1 Garments Production Process: ..............................................................................20
3.2 Operation of Garments Manufacturing: ................................................................21
Chapter : 4.....................................................................................................................24
Inventory.......................................................................................................................24
4.1 Inventory Section: ................................................................................................25
4.2 Raw Materials Ware House :................................................................................25
4.3 Bonded Ware House :...........................................................................................25
4.4 Accessories Ware House : ....................................................................................25
4.5 Types of Fabrics Used at TRZ Garments Industry Ltd are Given Below :.............26
4.6 Types of Accessories and Trimmings are Used at TRZ Garments Industry Ltd :...27
4.7 Raw Materials Inspection Section :.......................................................................28
4.7.1 Fabric Inspection Section :.............................................................................28
4.7.2 Accessories Inspection Section : ....................................................................38
4.8 Idle Machine Ware House: ...................................................................................40
4.9 Store House:.........................................................................................................40
4.10 Organogram of Store Department in TRZ Garments Industry Ltd:......................41
4.11 Organogram of Fabric and Trimmings Accessories section :...............................41
4.12 Manpower Summery of Store Department :........................................................42
4.13 Evacuation & Fire Safety Plan of Inventory Section: .........................................42
Chapter : 5.....................................................................................................................43
Sample Section..............................................................................................................43
5.1 Introduction:.........................................................................................................44
5.2 Different Sample Flow Chart :..............................................................................45
5.3 Machine used in Sample Section: .........................................................................46
Industrial Training Report on TRZ Garments Industry Ltd. IV
5.4 Pattern Section : ...................................................................................................47
5.5 Marker Making: ...................................................................................................48
5.6 Organogram of Sample Section:...........................................................................49
5.8 Evacuation & Fire Safety Plan of Sample Section: ...............................................50
Chapter : 6.....................................................................................................................51
Cutting Section..............................................................................................................51
6.1`Flow Chart of Cutting Section in TRZ Garments Industry Ltd :............................52
6.2 Bring fabric at Floor:............................................................................................53
6.3 Fabric Relaxation : ...............................................................................................53
6.3.1 Fabric Relaxation Machine : ..........................................................................54
6.4 Fabric Spreading : ................................................................................................54
6.4.1 Requirements of Fabric Spreading : ...............................................................55
6.4.2 Fabric Spreading Table: .................................................................................55
6.4.3 Types of Fabric Spreading in TRZ Garments Industry Ltd : ...........................56
6.5 Layer Inspection:..................................................................................................57
6.6 Marker Setting : ...................................................................................................57
6.7 Fabric Cutting : ....................................................................................................58
6.7.1 Requirements of Fabric Cutting: ....................................................................59
6.7.2 Accuracy Problems in The Cutting Process:...................................................59
6.7.3 Notches and Cloth Making Drill: ...................................................................60
6.7.4 Methods of Fabric Cutting in TRZ Garments Industry Ltd: ............................60
6.7.5 Different Types of Cutting Machine:..............................................................61
6.8 Sorting : ...............................................................................................................65
6.9 Numbering:..........................................................................................................65
Industrial Training Report on TRZ Garments Industry Ltd. V
6.10 Cut Panel Inspection (CPI) : ...............................................................................67
6.10.1 Measurement Check During CPI :................................................................67
6.10.2 Faults Checked During CPI:.........................................................................67
6.11 Replaced of Rejected Parts : ...............................................................................68
6.12 Bundling : ..........................................................................................................69
6.12.1 Bundling Card Information : ........................................................................69
6.13 Fusing : ..............................................................................................................70
6.13.1 Flow chart of Garment Fusing Process:........................................................70
6.13.2 Fusing Machine: ..........................................................................................71
6.14 Capacity of Cutting Section:...............................................................................72
6.15 Organogram of Cutting Section in TRZ Garments Industry Ltd: .....................73
6.16 Manpower Summary of Cutting Section in TRZ Garments Industry Ltd:............74
6.17 Evacuation & Fire Safety Plan of Cutting Section :.............................................75
Chapter : 7.....................................................................................................................76
Quilting Section.............................................................................................................76
7.1 Introduction :........................................................................................................77
7.2 Pattern Making :...................................................................................................78
7.2.1 Various Types of Pattern in Quilting Section : ...............................................79
7.3 Fake Fur and Padding Used For Quilting :............................................................80
7.4 Fake Fur and padding Insertion : ..........................................................................81
7.5 Quilting Machine : ...............................................................................................82
Chapter : 8.....................................................................................................................84
Sewing Section..............................................................................................................84
8.1 Sewing :...............................................................................................................85
Industrial Training Report on TRZ Garments Industry Ltd. VI
8.2 Flow Chart of Sewing Section in TRZ Garments Industry Ltd:.............................86
8.3 Description of Flow Chart of Sewing Section: ......................................................87
8.4 Model Line :.........................................................................................................89
8.5 Process Flow of Biggie Bomber Jacket With Machine Name : .............................90
8.6 Sewing Threads Are Used in TRZ Garments Industry Ltd:...................................93
8.7 Sewing Machines Used in TRZ Garments Industry Ltd: .......................................94
8.8 Sewing Machine Summary of TRZ Garments Industry Ltd: ...............................100
8.9 Capacity of Sewing Section in TRZ Garments Industry Ltd:...............................101
8.10 Organogram of Sewing Section in TRZ Garments Industry Ltd:.......................102
8.11 Manpower of Sewing Section in TRZ Garments Industry Ltd:..........................102
8.12 Fire Safety and Evacuation Plan of Sewing Section (Unit 2) :...........................103
Chapter : 9...................................................................................................................104
Finishing Section.........................................................................................................104
9.1 Finishing:...........................................................................................................105
9.3 Output From The Quality Section:......................................................................106
9.4 Normal Check Up: .............................................................................................106
9.5 Thread Suckering: ..............................................................................................106
9.6 Ironing and Pressing :.........................................................................................107
9.7 Finishing Quality Inspection:..............................................................................108
9.8 Hang Tag Attaching: ..........................................................................................109
9.9 Metal Check:......................................................................................................110
9.10 Folding :...........................................................................................................111
9.11 Packing : .........................................................................................................111
9.12 Assortment and Cartoning : ..............................................................................111
Industrial Training Report on TRZ Garments Industry Ltd. VII
9.13 Dispatching :....................................................................................................112
9.14 Emergency Evacuation and Fire Safety Plan of Finished store :........................113
Chapter : 10.................................................................................................................114
Quality Section............................................................................................................114
10.1 Quality: ............................................................................................................115
10.2 Quality Control at Different Stage:...................................................................115
10.2.1 Fabric Inspection : .....................................................................................116
10.2.2 Accessories Inspection:..............................................................................116
10.2.3 Cutting Inspection:.....................................................................................116
10.2.3 Sewing Inspection :....................................................................................117
10.2.4 Finishing Inspection :.................................................................................119
10.3 The Quality Management System (QMS) of TRZ :...........................................122
10.4 Quality Defect Grades :....................................................................................124
10.5 AQL :...............................................................................................................125
10.6 Organogram of Quality Section in TRZ Garments Industry Ltd:......................126
10.7 Manpower Summary of Quality Section in TRZ Garments Industry Ltd :.........126
Chapter : 11.................................................................................................................127
IE Department .............................................................................................................127
11.1 Industrial Engineering : ....................................................................................128
11.1.2 Objective of IE Department: ......................................................................128
11.2 Activities of IE Department on TRZ Garments Industry Ltd :...........................129
11.3 Work Study :....................................................................................................131
11.3.1 Method Study: ...........................................................................................132
11.3.2 Time Study or Work Measurement: ...........................................................134
Industrial Training Report on TRZ Garments Industry Ltd. VIII
11.4 Various Formula Used by IE Department in TRZ Garments Industry Ltd:........134
11.5 Capacity Study of a Sewing Line......................................................................135
11.5 Organogram of IE Department : .......................................................................138
11.6 Manpower of IE Department : ..........................................................................138
Chapter : 12.................................................................................................................139
Merchandising.............................................................................................................139
Department..................................................................................................................139
12.1 Merchandising:.................................................................................................140
12.2 Main Responsibilities of Merchandisers: ..........................................................140
12.3 Business Development Procedure :...................................................................141
12.4 Cost Analysis : .................................................................................................142
12.5 Costing of A Denim Trouser: ..........................................................................143
12.5 Organogram of Merchandising Section:............................................................145
12.6 Manpower of Merchandising Section: ............................................................146
Chapter : 13.................................................................................................................147
Maintenance ................................................................................................................147
Section ........................................................................................................................147
13.1 Maintenance Section: .......................................................................................148
13.2 Objective:.........................................................................................................148
13.3 Maintenance Type :..........................................................................................148
13.3.1 Preventive Maintenance:............................................................................148
13.3.2 Routine Maintenance : ...............................................................................148
13.3.3 Break Down Maintenance:.........................................................................149
13.4 Maintenance Room :.....................................................................................149
Industrial Training Report on TRZ Garments Industry Ltd. IX
Chapter : 14.................................................................................................................150
Compliance & HR .......................................................................................................150
14.1 Compliance : ....................................................................................................151
14.2 Internal Compliance Team : .............................................................................151
14.3 Recruitment Policy :.........................................................................................151
14.4 Record Policy:..................................................................................................151
14.5 Forced Labor:...................................................................................................152
14.6 Child Labor :....................................................................................................152
14.7 Harassment or Abuse :......................................................................................152
14.8 No discrimination :...........................................................................................152
14.9 Health and Safety : ...........................................................................................153
14.10 Wages and Benefits:.......................................................................................153
14.11 Hours of Work: ..............................................................................................153
14.12 Overtime Compensation : ...............................................................................153
14.13 Leave & other Facilities : ...............................................................................153
14.14 Health & Hygiene :.........................................................................................154
14.15 Medical Center :.............................................................................................154
14.16 Dining Hall : ..................................................................................................155
14.17 Prayer Room : ...............................................................................................156
14.18 Recreational Facilities : ..................................................................................156
14.19 Safety Facilities/ Fire Fighting : ....................................................................156
14.20 Personal Protective Equipment’s: ...................................................................159
14.21 Workplace Temperature : ...............................................................................159
14.22 Power Supply : ...............................................................................................160
Industrial Training Report on TRZ Garments Industry Ltd. X
CONCLUSION ...........................................................................................................161
Industrial Training Report on TRZ Garments Industry Ltd. XI
List Of Tables
Table 2.1 : General Information About TRZ Group………………………………….......5
Table 2.2 : Product Name and Sample Pictures………………………………………....10
Table 2.3: Production Capacity of TRZ Garments Industry Ltd…….………………..…11
Table 2.4 : Major Customers of TRZ Garments Industry Ltd. With Origin & Logo…...12
Table 2.5 :Factory Capacity…………………………………………………………..….13
Table 2.6 :Total Manpower of TRZ Garments Industry Ltd…….….…………………...16
Table 3.1: Operation of Garments Manufacturing in TRZ Garments Industry Ltd….…..21
Table 4.1 : Criteria For Giving Penalty Points.…………………………………………..30
Table 4.2 :Acceptable Points For 4 Points System are Used in TRZ Garments Industry
Ltd………………………………………………………………………………………..31
Table 4.3 : Data Of Shrinkage Test of TRZ Garments Industry Ltd…….……………....35
Table 4.4 : Trims Inspection Method (AQL 1.5) Used in TRZ Garments Industry Ltd...38
Table 4.5 :Total Manpower of Store Department in TRZ Garments Industry Ltd….…..42
Table 5.1 :Machine Used in Sample Section in TRZ Garments Industries Ltd…….…...46
Table 5.2 : Manpower of Sample Section in TRZ Garments Industry Ltd……….……..49
Table 6.1: Fabric Relaxation Time for Difference Fabrics in TRZ Garments Industry
Ltd………………………………………………………………………………………..53
Table 6.2: Cutting Section Instruments………………………………………………….72
Table 6.3 :Total Manpower of Cutting Section in TRZ Garments Industry Ltd……..….74
Table 8.1:Operation and Machine Required For Biggie Bomber Jacket Production.…...90
Table 8.2:Sewing Machine Name With Quantity…………………………………....…100
Industrial Training Report on TRZ Garments Industry Ltd. XII
Table 8.3:Summary of Sewing Section…….…………………………………………..101
Table 8.4: Summary of Manpower in Sewing Section………….……………………...102
Table 10.1 : Quality Defects Grades……………………………………………………123
Table 10.2: AQL chart of TRZ Garments Industry Ltd………………………………...124
Table 10.3:Manpower of Quality Section in TRZ Garments Industry Ltd..................126
Table 11.1: Capacity Study of a Sewing Line………………………………………….135
Table 11.2 : Manpower of IE Department in TRZ Garments Industry Ltd....................138
Table 12.1 : Fabric Cost………………………………………………………………...143
Table 12.2 :Trimmings Cost……………………………………………………………143
Table 12.3 : Accessories Cost ………………………………………………………….144
Table 12.4 : Establishment Cost ……………………………………………………….144
Table 12.5: Other Cost……………………………………………………………….…144
Table 12.6 :Manpower of Merchandising Section in TRZ Garments Industries Ltd.....146
Industrial Training Report on TRZ Garments Industry Ltd. XIII
List Of Figures
Figure 2.1: TRZ Garments Industry Ltd From AUST in Google Map……………………6
Figure 2.2: Top View of TRZ Garments Industry Ltd from Google Map…………...........7
Figure 2.3: Pictorial View of TRZ Garments Industries Ltd…….……………………......8
Figure 2.4:Certification and Audits….………………………………………………......15
Figure 2.5: TRZ Group’s Contribution……………………………………………..…....17
Figure 2.6 : Fire Service Department Action Plan……………………………………….18
Figure 4.1: Accessories Ware House………………………………………………...…..28
Figure 4.2: Bonded Ware House…………………………………………………………28
Figure 4.3 : Fabric Inspection Machine……………………………………………….....32
Figure 4.4: Fabric Defect Swatch Board…………………………………………………33
Figure 4.5 : Twisting Testing…………………………………………………………….34
Figure 4.6: Shrinkage Test……………………………………………………………….35
Figure 4.7 : Color Matching Cabinet………………………………………………..…...36
Figure 4.8: Blanket For Shade Segregation……………………………………………...37
Figure 4.9: GSM Cutter………………………………………………………………….37
Figure 4.10 : Weight Measurement Box…………………………………………………37
Figure 4.11 : Different Types of Trimmings And Accessories………………………….40
Figure 4.12: Evacuation & Fire Safety Plan of Inventory Section………….…………...42
Figure 5.1 : Sample Section of TRZ Garments Industries Ltd…………….…………….44
Figure 5.2: Automatic Pattern Cutting Machine…………………………………………47
Figure 5.3 : Plotter Machine…………………………………………………………......48
Industrial Training Report on TRZ Garments Industry Ltd. XIV
Figure 5.4: Evacuation & Fire Safety Plan of Sample Section….……………………….50
Figure 6.1 : Fabric Relaxation Area………………………………………………….......53
Figure 6.2: Fabric Relaxation Machine………………………………………………….54
Figure 6.3: Fabric Spreading Table in TRZ Garments Industry Ltd…………………….55
Figure 6.4: EASTMAN Automatic Spreader…………………………………………....56
Figure 6.5: Manual Spreading…………………………………………………………....57
Figure 6.6: Marker Setting……………………………………………………………….57
Figure 6.7: Fabric Cutting………………………………………………………………..58
Figure 6.8: Cutting Section in TRZ Garments Industry Ltd………………………..........59
Figure 6.9: Brute Straight Knife Cloth Cutting Machine………………………………..61
Figure 6.10: KM Band Knife Cloth Cutting Machine…………………………….……..62
Figure 6.11: Auto Arm Cutter (Padding Cutter)…………………………….…...…........63
Figure 6.12: Fully Automatic End Cutter…………………………………….………….64
Figure 6.13: Monitor of Fully Automatic End Cutter………………………….…...........64
Figure 6.14: Numbering ……………………………………………………….………...65
Figure 6.15: Punch Machine………………………………………………….…..……...66
Figure 6.16: Sticker Machine……………………………………………………….........66
Figure 6.17: Faults Are Found During CPI……………………………………………...68
Figure 6.18: 100% Cut Panel Check Area…………………………….…………………68
Figure 6.19: Reject Box…………………………………………………………….........69
Figure 6.20: Bundling……………………………………………………………………70
Figure 6.21: Fusing Machine in TRZ Garments Industry Ltd……………………...........72
Industrial Training Report on TRZ Garments Industry Ltd. XV
Figure 6.22: Evacuation & Fire Safety Plan of Cutting Section……….………………...75
Figure 7.1: Vest Made From Quilting…………………………………………..…..........77
Figure 7.2 : Quilting Section At TRZ Garments Industry Ltd…………………..….........77
Figure 7.3 : Automatic Pattern Cutting Machine (Quilting)………………………..........78
Figure 7.4: Pattern For Quilting…………………………………………………….........79
Figure 7.5: Padding…………………………………………………………….…...........80
Figure 7.6: Fake Fur………………………………………………………………...........81
Figure 7.7 : Padding Insertion By Manually……………………………………………..81
Figure 7.8 Automatic Fake Fur Filling Machine…………………………………...........82
Figure 7.9: Quilting Machine…………………………………………………….............83
Figure 8.1:Sewing Section (UNIT-1)……………………………………….…………...85
Figure 8.2: Model Line Of TRZ Garments Industry Ltd…………………………………89
Figure 8.3: Single Needle Lock Machine………………………………………..………94
Figure 8.4: Single Needle Lock (Auto)…………………………………………...……...94
Figure 8.5: Single Needle Chain Machine…………………………….…………………94
Figure 8.6: Double Needle Lock Machine………………………………………...……..95
Figure 8.7: Double Needle Lock Machine…………………………………………...…..95
Figure 8.8: Double Needle Lock (Auto)………………………………………………....95
Figure 8.9: Flat Lock Machine……………………………………………………….......96
Figure 8.10:4 Thread Over Lock Machine…………………………………………........96
Figure 8.11: 5 Thread Over Lock Machine……………………………………………...96
Figure 8.12: Feed Of The Arm Machine…………………………………………….......97
Industrial Training Report on TRZ Garments Industry Ltd. XVI
Figure 8.13: Kansai Special Machine…………………………………………………....97
Figure 8.14: Bar Tack Machine………………………………………………………….97
Figure 8.15: Vertical Trimmer Machine…………….……………………………….......98
Figure 8.16: Button Holing Machine…………………………………………………….98
Figure 8.17: Button Attaching Machine…………………………………………………98
Figure 8.18: Blind Stich Machine…………………………………………………….….99
Figure 8.19: Attaching Pocket Welting……………………………………………….....99
Figure 8.22 : Fire Safety And Evacuation Plan Of Sewing Section (Unit 2)……..........103
Figure 9.1: Thread Suckering Machine…………………………………………….…..106
Fig 9.2 : Steam Iron……………………………………………………………….…....107
Figure 9.3: Pressing………………………………………………………………….…108
Figure 9.4 : Spot Removing……………………………………………………….……108
Figure 9.5:Spot Lifter……………………………………………………………….….109
Figure 9.6: Cleaning Gun……………………………………………………………....109
Figure 9.7 : Hang Tag Attaching…………………………………………………….....109
Figure 9.7: HASIMA Needle Detector Machine…………………………………..…...110
Figure 9.8 : Cartoning…………………………………………………………...……...112
Figure 9.9 : Dispatching………………………………………………………………...112
Figure 9.10 : Emergency Evacuation And Fire Safety Plan Of Finished Store………..113
Figure 10.1: Sewing In Line Inspection By QI………………………………………....117
Figure 10.2 : Down Stitch…………………………………………………………........118
Figure 10.3 : Broken Sewing Thread…………………………………………………...118
Industrial Training Report on TRZ Garments Industry Ltd. XVII
Figure 10.4 : Velcro Up Down………………………………………………………....119
Figure 10.5: Bar Tack Stitch Problem……………………………………………….…119
Figure 10.6 : Inside Check Area…………………………………………………..........120
Figure 10.7 : Getup Check Area………………………………………………….…….121
Figure 10.8 : PDCA Cycle………………………………………………………….…..122
Figure 11.1: Pre Layout Planned By IE Department…………………………………...129
Figure 13.1: Maintenance Room………………………………………………........…..149
Figure 14.1:Attendance Automated Machine……………………………………….….152
Figure 14.2 : First Aid Box………………………………………………………….....154
Figure 14.3 : Medical Center………………………………………………………..….155
Figure 14.4 : Dining Hall…………………………………………………………….....155
Figure 14.5: Prayer Room……………………………………………………….….…..156
Figure : 14.6 :Fire Fighting Hose Pipe……………………………………………..…...157
Figure 14.7 :Water Bucket and Fire Fighting Shoes…………………………………....157
Figure 14.8: Fire Fighting Equipment’s and Fire Extinguisher……………………..….158
Figure 14.9 :Smoke Detector………………………………………………………..….158
Figure 14.10 :Fire Alarm…………………………………………………………….....158
Figure 14.11 : P.P.E Board…………………………………………………………..…159
Figure 14.12 : Air Circulation Fan…………………………………………………...…159
Figure 14.13 : Generator Room…………………………………………………...…....160
Industrial Training Report on TRZ Garments Industry Ltd. 1
CHAPTER : 1
INTRODUCTION
Industrial Training Report on TRZ Garments Industry Ltd. 2
1.1 Introduction :
Internship is the mandatory for all textile students to fulfill his bachelor degree because it
gives first hand experience of the complexities of practical life. As a result it benefits the
students to relate acquired knowledge with practical job life. As engineering program is all
about a technical study only theoretical knowledge is not enough for engineering working
field without gathering practical knowledge from the industry premises. The prime
objective of the internship program is to work under organizational environment so that,
we can turn up ourselves as professionals with practical experience and can get a
opportunity to reconcile the theoretical knowledge with real life situation. The technical
education & practical experience is the most important as well as the theoretical
knowledge.
Industrial training is a part of study a practically running processing technology of an
industrial unit for a student .In our university , processing machines are not in continuous
running condition, so it would only provide demonstration of mechanical features &
processing technology of the material in accomplishment of the theory there of but not of
the situational variables to achieve practical knowledge. So two months industrial Training
was arranged for us.
All students will be given exposure fully within the real job situation. Industrial training
help students to gain their self confidence and discover their own ability. It can also be a
preparation to working environment later in future job life. The student will be more
disciplined to follow rules and regulations when conducting industrial training.
Textile education can’t be completed without proper industrial training. Because this
industrial training program minimizes the gap between theoretical and practical knowledge
and make me accustomed to industrial environment. We got an opportunity to complete
two months long industrial training in TRZ garments industry limited, a sister concern of
TRZ Group, located at Gacha road, Gacha, Gazipur Sadar, Gazipur. Which is 100 % export
oriented apparel industry. We have completed our 8 weeks internship in TRZ garments
industry limited. During our 8 months industrial training we got a chance to observe the
process sequence of every department and try to learn the organizational activities . We
Industrial Training Report on TRZ Garments Industry Ltd. 3
have noted down all the necessary information part-wise most beneficial outcome from the
industrial training.
1.2 Objectives :
The objectives of industrial training are given below :
 To expose the actual working environment and enhance our knowledge and skill
from what we have learned in the University.
 To observe work of different departments and observe the work sequence of the
departments.
 To instill the good qualities of integrity, responsibility and self confidence
 To know details about garments internal activities.
 To achieve new idea bout woven garments manufacturing process
 To know the management procedure and production procedure of a garment.
 To get a good understanding of job descriptions and responsibilities
 To enhance the ability to improve our creativity skills and sharing ideas.
 To build a good communication skill with group of workers and learn to learn
proper behavior of corporate life in industrial sector.
 To adopt and comply with safety regulations in the industry.
Industrial Training Report on TRZ Garments Industry Ltd. 4
CHAPTER : 2
COMPANY PROFILE
Industrial Training Report on TRZ Garments Industry Ltd. 5
2.1 Company Name & Overview :
TRZ garments industry ltd. is a well-established and leading SPECIAL woven garments
manufacturing group in the RMG sector of Bangladesh consists of its three 100% Export
oriented woven garments manufacturing facilities named TRZ garments industry ltd. The
Company is a long-time supplier for amongst others, H&M,C&A, Inter sports, Didrikson,
HEMA, ALDI and Carrefour. TRZ adheres to corporate social responsibility principles.
Out of these three units TRZ garments industry ltd had actively taken part in the 3-year
CBI export marketing program-`Target 2005.’TRZ garments industry ltd has also obtained
the ISO 9001-2008 certificate by global group, BSCI, Sedex, Oekotex & WRAP .
2.1.1 General Information About TRZ Group :
Table 2.1 : General Information About TRZ Group
Factory Name TRZ Garments Industry Limited
Type 100% Export Oriented Woven Garment Factory
Name Of The Owner Mr. Haroon Ar Rashid
CEO Ms. Tasnuva Rashid Moon
Logo
Year Of Foundation 1999
Sister Concerns
 HN Garments Industry Ltd
 Nowshin Garments Industry Ltd
 TRZ Garments Industry Ltd
 S.A Thread & Accessories Ltd
 Ankur Packaging Industry Ltd
Industrial Training Report on TRZ Garments Industry Ltd. 6
2.2 Company Address & Location :
Address Gacha Road, Gacha, Gazipur Sadar,Gazipur-
1704.
Tel.88-02-9293672, 9293623,
9293624,9293625
E-mail:INFO@TRZGROUP.COM
Web: www.trzgroup.com
Nearest Airport & Travel Distance Hazrat Shahjalal International Airport, 40 Min
By Road.
Nearest Sea port & Travel Distance Chittagong Sea Port. 7.00 Hours By Road.
2.2.1 Location Map :
Figure 2.1: TRZ Garments Industry Ltd From AUST in Google Map
Industrial Training Report on TRZ Garments Industry Ltd. 7
Figure 2.2 : Top View of TRZ Garments Industry Ltd from Google Map
Industrial Training Report on TRZ Garments Industry Ltd. 8
2.2.2 Pictorial View :
Figure 2.3 : Pictorial View of TRZ Garments Industries Ltd.
Industrial Training Report on TRZ Garments Industry Ltd. 9
2.2.3 Contact Persons :
MR. HAROON AR RASHID
Managing Director
Mobile: +88 01711564988
E-mail: haroon@trzgroup.com
MS. TASNUVA RASHID MOON
CEO
Mobile: +88 01711426662
E-mail: tasnuva@trzgroup.com
KH. NAYEEM-UL HAQUE
DIRECTOR-Admin,HR & Compliance
Mobile: +88 01730030957
E-mail: nayeem@trzgroup.com
MR. PRAKASH CHOWDHURY
Sr. GM Marketing & Merchandising
Mobile: +88 01711983098
E-mail: prakash@trzgroup.com
MR. DELOWER HOSSAIN
Sr. GM Marketing & Merchandising
Mobile: +88 01731700661
E-mail: delower@trzgroup.com
Industrial Training Report on TRZ Garments Industry Ltd. 10
2.4 Product Name and Sample Pictures :
Table 2.2 : Product Name and Sample Pictures
Product Name Sample Pictures
Heavy Jacket
Vest
Overall
Outer Wear
Bottom Wear
Industrial Training Report on TRZ Garments Industry Ltd. 11
Sleep Wear
Swim Short
2.5 Production Capacity :
Table 2.3 Production Capacity of TRZ Garments Industry Ltd.
Name of the Items Pcs/ Day Pcs/Month
Heavy jacket 13,750 357500
Bib overall 13,750 357500
Coverall 13,950 362700
Trousers / shorts 31,950 830700
Swimwear 42,950 1110200
Ski bib/snow pant 13,750 357500
Vest 19,300 501800
Fleece jacket 36,325 944450
Industrial Training Report on TRZ Garments Industry Ltd. 12
2.6 Major Customers :
Table 2.4 :Major Customers of TRZ Garments Industry Ltd. With Origin & Logo
Name of the buyers Origin Logo
H&M Sweden
CARREFOUR France
LI&FUNG (MILES-
ALDI)
Hongkong
TERRANOVA Italy
SPRING FIELD Spain
SEARS USA
HEMA Netherland
NEXT England
Industrial Training Report on TRZ Garments Industry Ltd. 13
2.7 Factory Capacity :
Table 2.5 :Factory Capacity
Total factory space 327344 SFT
Total production line 50
Total machine 3667
No of machine per line 44
Employee 4322
Monthly production 740000
LINDEX Sweden
C&A Germany
Industrial Training Report on TRZ Garments Industry Ltd. 14
2.8 Certification And Audit :
Name of the
Audit and
Certificate
Logo Result Details
WRAP Gold
Certificate
Worldwide Responsible Accredited
production (WRAP) is an
independent, objective, non-profit
team of global social compliance
experts dedicated to promoting safe,
lawful, humane and ethical
manufacturing around the world
through certification and education.
BSCI 97% score
BSCI is a leading supply chain
management system that supports
companies to drive social
compliance and improvements
within the factories. BSCI
implements the principle
international labor standards
protecting workers rights.
ACCORD No Major
Issues
Found
The Accord is an independent,
legally binding agreement between
brands and trade unions designed to
work towards a safe and healthy
Bangladeshi Ready-Made Garment
Industry.
Its purpose is to enable a working
environment in which no worker
needs to fear fires, building
collapses, or other accidents that
could be prevented with reasonable
health and safety measures.
ALLIANCE
No Major
Issues
Found
The Alliance for Bangladesh
Worker Safety (Alliance) is a
legally binding, five-year
commitment to improve safety in
Bangladeshi ready-made garment
(RMG) factories.
Industrial Training Report on TRZ Garments Industry Ltd. 15
SEDEX
No Non-
complian
ce
Sedex is a non-profit organization for
business committed to continuous
improvement of the ethical
performance of their supply chains.
Companies join sedex in order to use
the sedex web-based system,
participate in sedex governance,
participate in working groups,
network and engage with other sedex
members.
ICS 99%
score
Bangladesh set to launch its
own garment worker safety initiative.
Bangladesh textile and apparel
companies have reportedly drawn up
new proposals to launch their own.
Figure 2.4: Certification And Audits
Industrial Training Report on TRZ Garments Industry Ltd. 16
2.10 Manpower :
Table 2.6 : Total Manpower of TRZ Garments Industry Ltd.
Section Total
Factory Administration 11
Compliance 20
Merchandising 23
Commercial Section 14
Accounts 7
Store 30
Personnel 9
Cutting Section 144
Production Staff 273
Sewing Section 2848
Quality 337
Finishing 416
Maintenance 52
Security 68
Cleaner 70
Total 4322
Industrial Training Report on TRZ Garments Industry Ltd. 17
2.11 Corporate Social Responsibility (CSR):
TRZ Corporate Social Responsibility (CSR) company policy refers to responsibility
toward environment. TRZ recognizes the need to protect the natural environment. Keeping
our environment clean and unpolluted is a benefit to all. TRZ always follow best practices
when disposing garbage and using chemical substances. Stewardship will also play an
important role. TRZ existence is not lonely. It’s part of a bigger system of people, values,
other organizations and nature. The social responsibility of a business is to give back to the
world just as it gives to us.
⦿ TRZ ensure that we don’t risk the health and safety of our employees and community.
⦿ Avoid harming the lives of local and indigenous people.
⦿ Support diversity and inclusion.
⦿ Recycling
⦿ Conserving energy.
⦿ Using environmentally‐friendly technologies.
⦿ Money, food, or other help given to those in poverty or need.
⦿ Donate warm clothes to poor or needy people.
Figure 2.5: TRZ Group’s Contribution.
Industrial Training Report on TRZ Garments Industry Ltd. 18
2.12 Banks :
Bank Name Logo
ADVISING BANK-1
UNITED COMMERCIAL BANK LTD.
Banani Branch, Sharif Plaza,
39, Kamal Ataturk Avenue, Banani,
Dhaka-1213,Bangladesh.
Tel: 880-2-9891674,9893166,9890437-EXT-110
Fax: 02-9891877
ADVISING BANK-2
MERCANTILE BANK LIMITED.
Uttara Branch
House#10A, Road#7 D SECTORS#09,
Uttara Model TownDhaka-1230, Bnagladesh.
Tel. 88-02-8955879, 8958177, 8958244
Fax: 88-02-8955881
2.13 Fire Service Department Action Plan :
Figure 2.6 : Fire Service Department Action Plan
Industrial Training Report on TRZ Garments Industry Ltd. 19
CHAPTER : 3
GARMENT UNIT
Industrial Training Report on TRZ Garments Industry Ltd. 20
3.1 Garments Production Process:
Step by step garments manufacturing sequence of TRZ garments industry ltd. is given
below:
Design/ Sketch (From Tech pack)
Pattern Design
Sample Making
Production pattern
Grading
Marker Making
Spreading
Cutting
Sorting/ Bundling
Sewing/ Assembling
Inspection
Pressing/ Finishing
Final inspection
Packing
Dispatch
Industrial Training Report on TRZ Garments Industry Ltd. 21
3.2 Operation of Garments Manufacturing:
Table 3.1: Operation of Garments Manufacturing in TRZ Garments Industry Ltd.
SL
No. Operation JOB Method
01 Design/ Sketch
A particular style of design/ sketches with
measurement mainly comes from the
buyer to manufacturer.
Computerized
02 Basic Block
Basic block is an individual element of
garments, which is created by without any
allowance, style, and design.
Manual/
Computerized
03 Working
Pattern
Working pattern is made for a particular
style with net dimension concerning the
basic block along with allowance.
Manual/
Computerized
04 Sample
Garments
After making a sample, it is sent to buyer
for approval to correct the faults and write
comment on sample garments.
Manual
05 Approved
Sample
After re-correct the sample faults, it is
again sent to buyers. If it is ok, then it is
called approved sample.
Manual
06 Costing
In this stage apparel merchandisers
prepare a costing sheet for the buyer.
Including fabric costing, cost of making
(CM) charged, trimmings, profit etc.
Manual
07
Production
Pattern
For bulk production making production
pattern with allowance and net dimension. Computerized
08 Grading
Different size should be graded as per
buyer requirement like S, M, L, XL, XXL. Computerized
Industrial Training Report on TRZ Garments Industry Ltd. 22
09 Marker Making
For a particular style of garments, marker
is made with a thin paper which is contains
all the components of different sizes.
Computerized
10 Fabric
Spreading
In this stage fabric is spread on table
properly for cutting. It is done by manually
or computerized way.
Manual/
Computerized
11 Cutting
Fabric cutting is done according to marker
dimension. Manual/
Computerized
12
Sorting &
Bundling
After the cutting sort out the fabric
according to size and color and for each
size make in individual bundles.
Manual
13 Sewing
Sewing department is called heart of
apparel manufacturing. In this section,
assemble a full garment by sewing.
Manual
14 In-line
Inspection
This inspection is done at the time of
production, so that any defect occurring at
this time may be located at the earliest
stage.
Manual
15
Ironing &
Finishing
After sewing process, this complete
garments are send to finishing section for
ironing and also other finishing processes
are done like extra loose thread cutting,
measurement checking, tag attaching etc
.
Manual
16 Tagging
All label and tags are attached with
garments such as price tag, size tag, care
label etc.
Manual
Industrial Training Report on TRZ Garments Industry Ltd. 23
17
Final
Inspection
Final inspection is very important for an
export order shipment. Different parts of
garments are inspected in this stage such
as garments main fabric, accessories,
trims, label, fabric faults etc. Should be
inspected as initial sample.
Manual
18 Packing
Packing is done by buyer’s instructed
Polyethylene bag. This process is done
manually.
Manual
19
Garment
Cartoning
After packing, it should be placed in
cartoning for export. Manual
20
Dispatch
Shipment Completely ready for shipment. Manual
Industrial Training Report on TRZ Garments Industry Ltd. 24
CHAPTER : 4
INVENTORY
Industrial Training Report on TRZ Garments Industry Ltd. 25
4.1 Inventory Section:
Inventory section is mainly used to store the raw materials goods. Inventory section is also
known as raw materials section. Fabrics, accessories, trimmings ,machines are stored in
this inventory section. This department is located at the ground floor of the building.
There are 4 types of sub sections in inventory section. They are :
4.2 Raw Materials Ware House :
Raw materials ware house is a part of Inventory section. Raw materials are required to
make a full garment are stored in this section.In this ware house,materials are separated
from buyer to buyer.
4.3 Bonded Ware House :
A bonded house is a secure ware house where fabrics are stored. After fabric inspection,
according to shade variation fabrics are stored in bonded ware house.
4.4 Accessories Ware House :
Accessories and trimmings required to make a garments are kept in this section.After visual
inspection accessories and trimmings are stored in accessories and trimmings house.
INVENTORY
SECTION
Raw materials
ware house
Bonded
ware house
Accessories
ware house
Raw materials
inspection
section
Fabric
inspection
section
Accessories
Inspection
Section
Idle machine
ware house
Stock
house
Industrial Training Report on TRZ Garments Industry Ltd. 26
4.5 Types of Fabrics Used at TRZ Garments Industry Ltd are Given
Below :
 100% polyester taffeta
 100% polyester micro
 100% plain weave
 100% cotton twill
 98% cotton 2% spandex twill
 100% cotton
 Denim (62% cotton 30% polyester 8% viscose),(70% cotton 30%
polyester),(98% cotton 2% spandex)
 100% polyester
 Mesh
 60% polyamide 40% polyester
 Dobby (65% polyester,35% cotton)
 Herringbone
 100% polyester pounge
 100% polyester rib stop
 Jersy (65% polyester,35% cotton),(100% polyester)
 Sherfar
 100% polyester tricot
 Corduroy
Industrial Training Report on TRZ Garments Industry Ltd. 27
4.6 Types of Accessories and Trimmings are Used at TRZ Garments
Industry Ltd :
 Sewing thread
 Zipper
 Main label
 Care label
 Size label
 Interlining
 Hand tag
 Adjustable tag
 Stretch tag
 Stricker
 Button
 Elastic
 Eyelet
 Hook
 Polybag
 Hole elastic
 Carton
 Gum tape
 Hanger
 Cord
Industrial Training Report on TRZ Garments Industry Ltd. 28
Figure 4.1: Accessories Ware House Figure 4.2: Bonded Ware House
4.7 Raw Materials Inspection Section :
In this section raw materials such as fabric,accessories,trimmings are inspected according
to the requirement of the buyer by following fabric inspection method and raw materials
inspection method .
4.7.1 Fabric Inspection Section :
To find out the defects or faults in a fabric lot fabric inspection are done. Different types
of methods are used to identify the defects of fabric.
Some methods and tests are given below:
 4 point system fabric inspection (10%)
 Twisting Test
 Shrinkage test
 Segragation
 Orginal Color Labdip
 GSM test
Industrial Training Report on TRZ Garments Industry Ltd. 29
4.7.1.1 Four Point System Fabric Inspection (10%):
Four point system, is a standardized test method for fabric visually inspecting and grading.
Four-point system is widest acceptance in fabric inspection due to its practical, impartial
and worldwide recognized.
The four-point system derives its name from the basic grading rule that a maximum of four
penalty points can be assessed for any single defect and that no linear meter can be assigned
more than four points regardless of the number of defects within that piece.
To use this system below things should be in concern.
 Fabric preparation
 Identify the defects or faults
 Criteria for giving penalty points
 Point calculation
 Point calculation for individual rolls
 Check sheet or inspection format
 Types of defects found in fabric.
 Fabric Preparation :
10% of fabrics roll are selected randomly from fabric rolls. Then they are separated and
brought near the fabric inspection machine for inspection. If it is failed, 15% will be carried
out. If it fails again, 100% will go under fabric inspection system.
 Identify The Defects or Faults:
Normally fabric is inspected under good light condition by using fabric inspection machine.
When a defect is observed during inspection then defects must be marked with sticker at
the location of defect on with a marker (sticker, swift tack etc). To ensure the accurate
width of the fabric during inspection fabric width is measured by using scale or tape.
Industrial Training Report on TRZ Garments Industry Ltd. 30
 Criteria For Giving Penalty Points :
In the following table the penalty evaluation points has been given for different length of
fabric defect and dimension of holes. According to the length of the defect point should be
given. By using tape, the length of the defect or faults is measured then point is given for
this defect.
Table 4.1 : Criteria For Giving Penalty Points.
SIZE OF DEFECTS PENALTY POINTS
Length of defects in fabrics (either length or width wise)
Defects up to 3 inches 1
Defects > 3 inches < 6 inches 2
Defects > 6 inches < 9 inches 3
Defects > 9 inches 4
Holes and opening
1 inch or less 2
Over 1 inch 4
 Points Calculation :
Once the rolls are inspected, the points per 100 square yards or meter must be calculated
to determine acceptability of the roll.
Industrial Training Report on TRZ Garments Industry Ltd. 31
 Points Calculation For Individual Roll :
Points / 100 sq. yd. = (Total points in roll *36*100)/ (Inspected fabric length in yards *
fabric width in inches)
Points / 100 sq. meters = (Total points in roll * 100000)/ (Inspected fabric length in meters
* fabric width in mm )
TRZ Garments industry Ltd follow some acceptable range to accept or reject the fabric
rolls according to the method and buyers choice.
That varies from fabric to fabric such as woven or knit and also varies according to the
characteristics of the fabric.
Table 4.2 : Acceptable Points For 4 Points System are Used In TRZ Garments Industry
Ltd.
WOVEN ACCEPTABLE POINTS JERSEY ACCEPTABLE POINTS
Fabric
Types
Average
consignment
Individual
Roll
Fabric
Types
Average
consignment
Individual
Roll
Wool 10 13 Single
Jersey
15 20
Synthetic 13 17 Double
Jersey
18 24
Corduroy 25 30 Interlock 22 28
Other
Natural
18 24 Warp
Knit
20 26
Industrial Training Report on TRZ Garments Industry Ltd. 32
Example: A fabric roll 150 yards long and 56" wide contains following defects.
6 defects up to 3" length 6×1 = 6 points
4 defects from 3" to 6" length 4×2 = 8 points
2 defects from 6" to 9" length 2×3 = 6 points
1 defects over 9" length 1×4 = 4 points
1 hole over 1" 1×4 = 4 points
Total defects points 28 points
Therefore, =( 28×3600 ) ÷ ( 56×150 )
Points / sq. yards = 12 points
Machine specification :
Name of the Machine : Winda Fabric Inspection Machine
Model Number : E tex 02-2014
Brand Name : winda
Country of origin : China
Figure 4.3 : Fabric Inspection Machine.
Industrial Training Report on TRZ Garments Industry Ltd. 33
 Check Sheet or Inspection Format:
To record or to collect defect points during inspection, an inspector uses a simple check
sheet. A check sheet includes general details, details of fabric lot, fabric defects according
to their sizes, summary of fabric defects, quantity inspected and total penalty points and
result of the fabric lot after inspection. Tally marking is used for recording of number of
defects.
 Types of Defects Found in Fabric:
Holes, Foreign Yarn, Black dot, Min Yarn, Slub, Joint, Dye mark, Oil spot ,Thick yarn,
Line mark, Misprint, Absence of print, Broken embroidery design, Broken filaments,
Weft crack, Oily weft, Selvedge defect .
Figure 4.4: Fabric Defect Swatch Board
Industrial Training Report on TRZ Garments Industry Ltd. 34
4.7.1.2 Twisting Test:
Twisting test is done to find out any types of twisting in the fabric. A normal procedure is
followed for the twisting test. Sample is made according to buyer requirement .
3% Twisting is acceptable for H&M. Highest 5% twisting is acceptable.
4.7.1.3 Shrinkage Test:
10% fabric of total fabric undergoes shrinkage test. 60cm×60cm from each roll is cut at
first. The sample which is taken for shrinkage test is spread on table. Then a template of
50cm×50cm is put on sample fabric which is square size. Then the samples are marked as
50cm×50cm. These samples are then sent for washing. Normal wash is done upon the
fabric at 60°c temp for 90 min. After washing the fabric is taken out & dried. It can be
either be flat dry or tumble dry.
Shrinkage % = (length of fabric before wash-length if fabric after wash)/(length of fabric
after wash)×100 %
Figure 4.5 : Twisting Testing
Industrial Training Report on TRZ Garments Industry Ltd. 35
Table 4.3 : Data of Shrinkage Test of TRZ Garments Industry Ltd.
Roll No
Roll
Length
Yards
Before Wash Shrinkage After Wash
75
Length Width Length Width Length Width
50 cm 50 cm -1 -1.6 -2% -3.2%
A-4 50 cm 50 cm -1 -2 -2% -4%
50 cm 50 cm -1 -1.5 -2% -3%
50 cm 50 cm -1 -1.5 -2% -3%
50 cm 50 cm -1 -1.6 -2% -3.2%
Figure 4.6: Shrinkage Test
4.7.1.4 Shade Segregation Test:
Shade segregation is a process of combining all the shades of a lot together. For doing this
samples of 9×9 inch is collected from each roll of fabric and then stitched together. This
is known as Blanket. Samples are collected from 100% roll of a lot, blanket is prepared to
compare and separate the different shades in the same lot. Below figure shows an example
of segregation blanket.
Industrial Training Report on TRZ Garments Industry Ltd. 36
While doing shade segregation ,color matching done by using paramount matching cabinet
which is provided with D-65,TL-84,UV,INCA light sources. Different shades are
mentioned like shade -A,B,C etc. Sometimes shade group are also made if shades are too
close. Thus, shade bands are made. Color matching cabinet machine is used to done this
test.
Machine Specification :
Machine Name : Color matching cabinet
SL : 001
Model : CMC-6000-6
E-tex ID : E-tex BD 2014
Country : Hongkong
Figure 4.7 : Color Matching Cabinet
Industrial Training Report on TRZ Garments Industry Ltd. 37
Figure 4.8: Blanket For Shade Segregation
4.7.1.4 GSM Test :
GSM (Gram per meter square) or weight test is done with the GSM cutter. At first the
fabric is taken in and GSM cutter is put upon the fabric. Then the fabric is cut and weighted.
The weighted value is multiplied by 100 to find the GSM of the fabric.
Figure 4.9: GSM Cutter Figure 4.10 : Weight Measurement Box
Industrial Training Report on TRZ Garments Industry Ltd. 38
4.7.2 Accessories Inspection Section :
All the required accessories are visually inspected for defects and then it is stored in the
accessories ware house. Quality control of accessories and trimmings are perform based
on AQL 1.5
4.7.2.1 AQL 1.5:
‘AQL’ stands for ‘Acceptable Quality Limit’. It decides on the maximum number of
defective units, beyond which a batch is rejected. AQL is one of the most frequently used
terms when it comes to quality in the apparel export industry .
Table 4.4 : Trims Inspection Method (AQL 1.5) Used In TRZ Garments Industry Ltd .
LABEL (PCS) AQL 1.5 CHECK QTY ACCEPT QTY REJECTED
51-90
1.5
13 0 1
91-150 20 1 2
151-250 32 1 2
281-500 50 2 3
501-1200 80 3 4
1201-3100 125 5 6
3101-10000 200 7 8
10001-35000 315 10 11
35001-150000 500 14 15
4.7.2.2 Accessories Checking Procedure Used In TRZ Garments:
A. Main Label Check:
1.Check with original approval trims card.
2.Lable check with order sheet.
4.Un-readable label not acceptable.
Industrial Training Report on TRZ Garments Industry Ltd. 39
B. Care Label Check :
1.Check with original approval trims card.
2.Lable check with artwork and order sheet.
3.Lable all written check all country, wash, symbol, CA number with art work.
C. Thread Check :
1.Check with original approval trims card.
2.Shade check .
3.Thread strength check.
4.Thread count check.
D. Elastic Check:
1.Check with original approval trims card.
2.Elastic manufacturer and expire date check.
3.Elastic measurement check and wash check.
E. Zipper:
1.Check with original approval trims card.
2.Nickel Test per packet 5 pcs.
3.Zipper locked check and runner check.
4.Zipper size check.
F. Button:
1.Check with original approval trims card.
2.Per packet minimum 10 pcs nickel test.
G. Leather Patch:
1.Check with original approval trims card.
2.Measurement check.
Industrial Training Report on TRZ Garments Industry Ltd. 40
H. Price Tag:
1.Price tag check with price booking list.
2.Price tag color code check with order sheet.
Figure 4.11 : Different Types of Trimmings And Accessories.
4.8 Idle Machine Ware House:
Idle machine ware house is another portion included in the inventory floor. Here mainly
machines which are idle now due to order and design variations, are kept in the ware house.
4.9 Store House:
After completing an order sometimes fabrics and trimmings are remain. And some times
also extra garments are produced during production. To store those items Store house is
used.
Industrial Training Report on TRZ Garments Industry Ltd. 41
4.10 Organogram of Store Department in TRZ Garments Industry Ltd:
4.11 Organogram of Fabric and Trimmings Accessories section :
AGM
EXECUTIVE
OFFICER
ASSISTANT
OFFICER
STORE
ASSITANT
MANAGER
OFFICER
ASSISTANT
OFFICER
MANAGER
ASSISTANT
MANAGER
IN CHARGE
SUPERVISOR
Industrial Training Report on TRZ Garments Industry Ltd. 42
4.12 Manpower Summery of Store Department :
Table 4.5 :Total Manpower of Store Department in TRZ Garments Industry Ltd.
Designation No of people
Assistant General Manager 1
Manager 1
Executive 1
Officer 3
Assistant Officer 7
Store Assistant 2
Loader 23
4.13 Evacuation & Fire Safety Plan of Inventory Section:
Figure 4.12: Evacuation & Fire Safety Plan of Inventory Section
Industrial Training Report on TRZ Garments Industry Ltd. 43
CHAPTER : 5
SAMPLE SECTION
Industrial Training Report on TRZ Garments Industry Ltd. 44
5.1Introduction:
Sampling of an apparel is done in this section. Sampling is very important in apparel
industry because the buyers usually place the order after reviewing the quality of the
samples. Buyers also requires different types of sample after placing order. In a word
sample is the physical form of buyers specification. Sample is the representative of mass
quantity. In sample section, planning of garments developed in 3 stages-
 Sample development
 Costing and Booking Consumption
 Production pattern and marker
Figure 5.1 : Sample Section of TRZ Garments Industries Ltd.
Industrial Training Report on TRZ Garments Industry Ltd. 45
5.2 Different Sample Flow Chart :
Development sample
Fit measurement Sample
Fit sample
Pre production sample
Consumer testing sample
Size set sample
Production sample
Pre final sample
Industrial Training Report on TRZ Garments Industry Ltd. 46
5.3 Machine used in Sample Section:
Initially all the sewing machine required to produce a sample garments is present in the
sample section. List of machines present in the sample section is given below:
Table 5.1 :Machine Used in Sample Section in TRZ Garments Industries Ltd.
Serial No Name of the Sewing Machine Number of machines
01 Single Needle Lock Stitch Machine
(Auto)
34
02 Single Needle Lock Stitch Machine 05
03 Double Needle Lock Stitch Machine 01
04 Double Needle Lock Stitch Machine 01
05 Flat Lock Machine 02
06 Bar Tack Machine 02
07 Feed Of The Arm Machine 01
08 Eyelet Machine 01
09 Snap Button Machine 03
10 Blind Stitch Machine 01
11 4 Thread Overlock Machine 02
12 5 Thread Overlock Machine 02
13 Double Needle Chain Stitch Machine 03
14 Button Attaching Machine 02
15 Button Hole Machine 02
16 Kansai Special Machine 02
Industrial Training Report on TRZ Garments Industry Ltd. 47
5.4 Pattern Section :
Pattern Section can be said as measurement section. Here different grading and size is made
according to buyers requirement. Also, different design can be made in this section
automatically by using software. In a garment industry there are two types of pattern uses
based on their capability. Mostly big companies are used CAD as well as little companies
are used manual pattern. In TRZ garments industries ltd. CAD is used for pattern making
and also used manual pattern some cases.
Pattern Making Software: WINDA Design and Grading CAD system.
Figure 5.2: Automatic Pattern Cutting Machine
Machine Specification :
Machine Name : Pattern Cutting Machine
Model No : WD-F1209
Manufacturer : Winda Technology Ltd.
Country Of Origin : China
Industrial Training Report on TRZ Garments Industry Ltd. 48
5.5 Marker Making:
Marker making is the next steps of pattern grading. After pattern grading, pattern of
different parts of apparel is placed on the market. That’s marker is placed on fabric which
will be cut for sewing.
Maker is a large thin paper which contents the required pattern pieces of various sizes for
particular styles of apparel. This marker making is an important task because it
determines the efficiency of a marker.
Marker Software: WINDA Design and Grading CAD System.
Figure 5.3 : Plotter Machine
Machine Specification :
Machine Name : Plotter Machine
Brand Name : WINDA
Country of origin : China
Number of machine : 02
Industrial Training Report on TRZ Garments Industry Ltd. 49
5.6 Organogram of Sample Section:
5.7 Manpower of Sample Section:
Table 5.2 : Manpower of Sample Section in TRZ Garments Industry Ltd.
Designation No of person
Sample & CAD Manager 01
Senior QA 01
Supervisor Tech 03
Mechanic in charge 01
Sample Cutter 05
QA 01
Operators 35
Helper 02
Pattern Master 02
Marker maker 02
SAMPLE &
CAD
INCHARGE
SUPERVISOR
SAMPLE
CUTTER
SENIOR
QA
QA
SUPERVISOR
TECH
OPERATORS
HELPER
MECHANIC
IN CHARGE
PATTERN
MASTER
MARKER
MAKER
Industrial Training Report on TRZ Garments Industry Ltd. 50
5.8 Evacuation & Fire Safety Plan of Sample Section:
Figure 5.4: Evacuation & Fire Safety Plan of Sample Section
Industrial Training Report on TRZ Garments Industry Ltd. 51
CHAPTER : 6
CUTTING SECTION
Industrial Training Report on TRZ Garments Industry Ltd. 52
6.1`Flow Chart of Cutting Section in TRZ Garments Industry Ltd :
Bring fabric at floor
Fabric relaxation
Fabric spreading
Layer inspection
Marker setting
Cutting
Sorting
Numbering
Cut panel check
Replace of rejected parts
Bundling
Ready for sewing
Industrial Training Report on TRZ Garments Industry Ltd. 53
6.2 Bring fabric at Floor:
To bring the fabric from inventory section to the cutting floor is the initial work of cutting
department, During fabric dispatch from the inventory, cutting in-charge, inventory in-
charge and inspection in-charge remains present at inventory and notes down all dispatched
roll number of fabric and other required information.
6.3 Fabric Relaxation :
Fabric relaxation process is the next process after getting the fabric from the inventory
section. In this period fabric are relaxed for 12-36 hours. Relaxation hours depends on the
type of fabrics and construction of the fabric. For spandex,fabric relaxation is so important.
Table 6.1: Fabric Relaxation Time For Difference Fabrics In TRZ Garments Industry Ltd.
Types Of Fabric Relaxation Time
100% Cotton Woven 06 hours
Fabric Containing 2% Spandex 12 hours
Fabric Containing 4% Spandex 24 hours
Fabric Containing more than 4% Spandex 36 hours
Rib 24 hours
Figure 6.1 : Fabric Relaxation Area.
Industrial Training Report on TRZ Garments Industry Ltd. 54
6.3.1 Fabric Relaxation Machine :
Machine Specification:
Machine Name : ZU Fabric Relaxation Machine
Model No : F9-275
Country : Germany
Figure 6.2: Fabric Relaxation Machine
6.4 Fabric Spreading :
Fabric spreading is the process of laying fabrics in stack from as per marker length and
width. The shape of the fabrics that is attained as per spreading of fabric, is called the
‘Fabric Lay’. In the ‘fabric lay’ there may have fabrics in 2 to hundreds of layers. Fabric
spreading may be done manually or it can be done by machines also. Fabric lay is done
mainly for achieving two objects – for fabric saving and for time saving during cutting of
fabric of each garment.
Standard number of cutting lay is 70 for denim fabric and the lay height is kept in between
2.5 inch to 3 inch maximum in TRZ garments industry ltd.
Industrial Training Report on TRZ Garments Industry Ltd. 55
6.4.1 Requirements of Fabric Spreading :
For making correct and fair lay of fabric after spreading, a number of conditions and
technical aspects need to be fulfilled. Some of them are given below:
 Alignment of fabric plies
 Easy separation of the cut lay into bundle
 Fabric must be flat
 Matching check or stripes
 Correct ply tension
 Use of under lay paper
 Fabric safety allowances
6.4.2 Fabric Spreading Table:
Spreading carried out on special tables with smooth surfaces. The width of the table must
be at last 20 cm more than of the spread fabric. The length of the depends on the specifics
of the technological process and the area of the cutting room.
No of fabric spreading table in TRZ garments industry ltd : 13
Figure 6.3: Fabric Spreading Table in TRZ Garments Industry Ltd
Industrial Training Report on TRZ Garments Industry Ltd. 56
6.4.3 Types Of Fabric Spreading in TRZ Garments Industry Ltd :
 Spreading by auto spreader
 Manual spreading
Machine Specification :
Machine Name :EASTMAN Automatic Spreader
Model No :NA800S
Maximum Spreading width :1655 mm
Table width :1830 mm
Width of the machine :350kg
Figure 6.4: EASTMAN Automatic Spreader
Industrial Training Report on TRZ Garments Industry Ltd. 57
Figure 6.5: Manual Spreading
6.5 Layer Inspection:
During spreading they must ensure correct face side with approval cutting and as well as
QC shade card. If any discrepancy found or confused has to inform concerns person and
hold until clarification by a senior responsible person.
6.6 Marker Setting :
After spreading all required fabric plies, a marker printed on paper of thickness 45-80
gm/m2
is placed on the top ply. At first holes are made in marker, Then the marker paper
is attached with the fabric by scotch tape and clip.
Figure 6.6: Marker Setting
Industrial Training Report on TRZ Garments Industry Ltd. 58
6.7 Fabric Cutting :
Fabric cutting is started after spreading. Making of garments part by cutting of fabrics from
the spread or lay of fabric accurately and fairly as per the drawing of the patterns is called
the cutting of fabrics. The job of fabric cutting is very much important, because is there
any mistake in fabric cutting, then it is difficult to get it rectified, even in some cases it
may not be possible to rectify.
Accurate cutting depends on methods of cutting and marker planning. For manual cutting
cutting accuracy depends on –
 Sharpness of knife
 Skill of operator
 Attentiveness of operator
 Fabric lay height
Figure 6.7: Fabric Cutting
Industrial Training Report on TRZ Garments Industry Ltd. 59
6.7.1 Requirements of Fabric Cutting:
 Precession of cut
 Clean edge
 Unfused edge
 Support of the lay
 Consistent cutting
Figure 6.8: Cutting Section in TRZ Garments Industry Ltd
6.7.2 Accuracy Problems in The Cutting Process:
Perfect cutting accuracy can not be achieved by manual cutting methods. The cutting
quality is negatively influenced by several factors. They are :
 Displacement of fabric plies
 Shape of the cutting device
 Movement of cutting device
 Ease of transfer of a cutting machine
 Notches defect
Industrial Training Report on TRZ Garments Industry Ltd. 60
6.7.3 Notches and Cloth Making Drill:
Notches and drill marks are placed at significant points on components to guide subsequent
sewing operations. They provide accurate and correct joining of components, formation of
pleats, correct sewing of darts and the precise fixing of added components such as patch
pockets, flaps, and so on.
6.7.4 Methods of Fabric Cutting in TRZ Garments Industry Ltd:
1.Manual
 Scissor
2.Semi-Automatic Machine
 Straight knife
 Band knife
 Fabric padding cutter
3.Automatic Cutting Machine
 Fully automatic end cutter
Industrial Training Report on TRZ Garments Industry Ltd. 61
6.7.5 Different Types of Cutting Machine:
Name of the machine: BRUTE Straight Knife Cloth Cutting Machine
Manufacturer : Eastman Machine Company
RPM :3000~3600
Country of origin :USA
Figure 6.9: Brute Straight Knife Cloth Cutting Machine
Industrial Training Report on TRZ Garments Industry Ltd. 62
Band Knife Cutting Machine:
Name of the machine : KM Band Knife Cloth Cutting Machine
Manufacturer :KM
Model No : KBK -700
Serial No :03810
Rated Current :5.1 A
Motor Output :1120 W
Country of Origin : Japan
Figure 6.10: KM Band Knife Cloth Cutting Machine
Industrial Training Report on TRZ Garments Industry Ltd. 63
Auto Arm Padding Cutter:
Name of the machine : Auto Arm Cutter (Padding Cutter)
Manufacturer :HOSIMA INTERNATIONAL PTE Ltd.
Model No :SC 2000
Machine Weight :150kg
Cutting Machine Blade Size : 8" , 10"
Cutting Capacity :16.5 cm to 21.5 cm
Standard Unit for Table Width up to : 204 cm (80")
Country of Origin :China
Figure 6.11: Auto Arm Cutter (Padding Cutter)
Industrial Training Report on TRZ Garments Industry Ltd. 64
Automatic End Cutter:
Name of the machine :Fully Automatic End Cutter
Manufacturer : Eastman Machine Company
Model No : EC-9N
Country of Origin :USA
Figure 6.12:Fully Automatic End Cutter
Figure 6.12: Fully Automatic End Cutter
Figure 6.13:Monitor of Fully Automatic End Cutter
Figure 6.13: Monitor of Fully Automatic End Cutter
Industrial Training Report on TRZ Garments Industry Ltd. 65
6.8 Sorting :
After cutting the sorter sorts the cutting parts according to size and design. Here same size
cut parts are kept together.
6.9 Numbering:
After sorting numbering is done. The process numbering means garments components are
numbered to ensure that all components are stitched together. In TRZ Garments Industry
Ltd, punch machine and sticker machine is used for numbering purpose. For numbering
woven fabrics part normally punch machine is used and for mesh or warp knitted fabric
sticker machine is used.
Numbering Tag Information :
 Cutting number
 Size number
 Serial number
Figure 6.14: Numbering
Figure 6.14: Numbering
Industrial Training Report on TRZ Garments Industry Ltd. 66
Figure 6.15: Punch Machine
Figure 6.16: Sticker Machine
Industrial Training Report on TRZ Garments Industry Ltd. 67
6.10 Cut Panel Inspection (CPI) :
After numbering all the cut fabric checked for faults and cutting defects the quality control
inspector will check every cut panel .In TRZ garments industry ltd. 100% cut panel
checked is done to identify the faults. QC inspector will make CPI report for every style.
6.10.1 Measurement Check During CPI :
During inspection in cutting section at first measurement of garments parts are checked.
6.10.2 Faults Checked During CPI:
Different types of faults are found during CPI .They are :
 Crease mark
 Foreign Yarn
 Hole
 Joint Stitch
 Missing Yarn
 Thick Yarn
 Needle mark
 Printing Mistake
 Spot
 Tension Loose
 Wrong Number
Figure 6.17: Faults are Found During CPI
Industrial Training Report on TRZ Garments Industry Ltd. 68
Figure 6.18: 100% Cut Panel Check Area
6.11 Replaced of Rejected Parts :
During cut panel inspection if they found any defect, the they write the serial number of
defective item in cut panel inspection report. The defective parts are replaced by another
parts. And those defective parts are stored in reject box.Every cutting table contains one
reject box to store the rejected parts.
Figure 6.19: Reject Box
Industrial Training Report on TRZ Garments Industry Ltd. 69
6.12 Bundling :
As per the production line requirements a certain number of pieces with all component
are tight together, these process is called bundling. Each bundle contains a bundle card.
6.12.1 Bundling Card Information :
 Bundle number
 cutting number
 Order Number
 Parts name
 Style
 Size Number
 Bundle quantity
Figure 6.20: Bundling
Industrial Training Report on TRZ Garments Industry Ltd. 70
6.13 Fusing :
The process are being used for alternative use of joining fabrics among them fusing is most
used process. Specially, the job of joining of interlining with sewing has almost been
entirely replaced by fusing. In this process, the side of the base fabric of the interlining,
where exists the resins or polymer, is placed at the under side of the fabrics of the garments
properly and joined by applying heat and pressure. The polymer layer or resin in the
interlining is melted by heat and the melted polymers entre into the fibers of the fabrics of
the garments and the fabrics of interlining by pressure, and the melted polymers become
hard. When it is cooled and the two fabrics that means, the fabric of the garment and the
fabric of the interlining are bonded perfectly and rigidly.
6.13.1 Flow chart of Garment Fusing Process:
Part of garment is to be fused separated
↓
Resonated interlining surface is placed and applied required pressure and temperature
↓
Resin on coating of interlining is melt by heat in to the fabric under pressure
↓
It becomes cool and hard both the fabric and interlining is attached
Industrial Training Report on TRZ Garments Industry Ltd. 71
6.13.2 Fusing Machine:
Machine name : Fusing machine
Brand :HASHIMA
Serial Number : FB Cr C2
Country of origin : Japan
Pressure : 3.5 atm. Maximum
Temperature : 140°C-165°C
Dwell Time :10-15 sec
Figure 6.21: Fusing Machine in TRZ Garments Industry Ltd.
Industrial Training Report on TRZ Garments Industry Ltd. 72
6.14 Capacity of Cutting Section:
Table 6.2: Cutting Section Instruments
Instruments No Of Instruments
Cutting Table 13
Automatic Spreading Machine 01
Fully Automatic End Cutter 13
Straight Knife Machine 24
Band Knife Machine 02
TSM Padding Cutter 02
Punch Machine 24
Sticker Machine 13
Industrial Training Report on TRZ Garments Industry Ltd. 73
6.15 Organogram of Cutting Section in TRZ Garments Industry Ltd:
CUTTING MANAGER
ASST.CUTTING MANAGER
FABRIC RECEIVE
SUPERVISOR
CUTTING IN-CHARGE
SUPERVISOR
CUTTER MAN
CUTTER ASSISTANT
WORKER
Industrial Training Report on TRZ Garments Industry Ltd. 74
6.16 Manpower Summary of Cutting Section in TRZ Garments Industry
Ltd:
Table 6.3 :Total Manpower of Cutting Section in TRZ Garments Industry Ltd:
Designation No of Manpower
Cutting Manager 01
Assistant Cutting Manager 01
Fabric Receive Supervisor 02
Fusing in-charge 01
Cutting in-charge 03
Supervisor 06
Cutting Man 25
Cutting Assistant 18
Worker 110
Industrial Training Report on TRZ Garments Industry Ltd. 75
6.17 Evacuation & Fire Safety Plan of Cutting Section :
Figure 6.22: Evacuation & Fire Safety Plan of Cutting Section
Industrial Training Report on TRZ Garments Industry Ltd. 76
CHAPTER : 7
QUILTING SECTION
Industrial Training Report on TRZ Garments Industry Ltd. 77
7.1 Introduction :
A coverlet for a bed, made of two layers of fabric with some softsubstance, as wool or do
wn, between them and stitched in patternsor tufted through all thicknesses in order to pre
vent the filling fromshifting.
In TRZ garments industry limited quilting machine is used to make vest, fake down. To
make this type of product automatic quilting machine is used in this garment.
Figure 7.1: Vest Made From Quilting
Figure 7.2 : Quilting Section at TRZ Garments Industry Ltd
Industrial Training Report on TRZ Garments Industry Ltd. 78
7.2 Pattern Making :
According to buyer requirement and design quilting pattern is made . Normally hard pattern
is used for pattern making. Pattern is made from automatic pattern cutter machine. CAD
system is used to make quilting pattern in TRZ garments industry ltd.
Figure 7.3 : Automatic Pattern Cutting Machine (Quilting)
Machine Specification :
Machine Name : Automatic Pattern Cutting Machine
Brand : Nisho
Model No : JN K-Q2104
Manufacturer : Juita
Country Of Origin : China
Industrial Training Report on TRZ Garments Industry Ltd. 79
7.2.1 Various Types of Pattern in Quilting Section :
Figure 7.4: Pattern For Quilting
Industrial Training Report on TRZ Garments Industry Ltd. 80
7.3 Fake Fur and Padding Used For Quilting :
Padding and fake Fur is used to make a jacket by quilting process. When padding and fake
fur used then it makes a jacket fluffy, mostly worn it in winter season.
Fake fur, also called fun fur or faux fur, is any material made of cellulose or synthetic
fibers designed to resemble fur, normally as part of a piece of clothing.
Padding is thin cushioned material sometimes added to clothes. Padding may also be
referred to as batting when used as a layer in lining quilts or as a packaging or stuffing
material. When padding is used in clothes, it is often done in an attempt to soften impacts
on certain zones of the body or enhance appearance by 'improving' a physical feature.
Figure 7.5: Padding
Industrial Training Report on TRZ Garments Industry Ltd. 81
Figure 7.6: Fake Fur
7.4 Fake Fur and padding Insertion :
In TRZ garments industry ltd. Fake fur normally inserted between the layer of fabric by
to ways. Such as :
1. Manual 2. Automatic
Padding is inserted between the layer of fabric by manually.
Figure 7.7 : Padding Insertion By Manually
Industrial Training Report on TRZ Garments Industry Ltd. 82
Figure 7.8 Automatic Fake Fur Filling Machine.
7.5 Quilting Machine :
Quilting machine is a computer-guided machine head is hooked up to a computer system
that allows the quilter to select the chosen design to be sewn onto the fabrics. With the push
of a button on the computer's keyboard, the sewing machine will sew the design onto
the quilt with minimal physical assistance.
Industrial Training Report on TRZ Garments Industry Ltd. 83
Figure 7.9: Quilting Machine
Machine Specification :
Machine Name : Quilting Machine
Brand : Nisho
Model No : Q7824
Manufacturer : Focus Garment Tech
Country Of Origin : China
No of machine : 13
Industrial Training Report on TRZ Garments Industry Ltd. 84
CHAPTER : 8
SEWING SECTION
Industrial Training Report on TRZ Garments Industry Ltd. 85
8.1 Sewing :
Sewing is an important process in garments manufacturing industry. All the parts of a
garment are joined here by making stitch with the help of needle and thread. By maintaining
sewing process flow chart an order can be completed in timely. After bulk cutting, the cut
parts meet the sewing section for bulk production. Garment parts are entered in the input
section and garment parts are matched according to the serial number then garment parts
are sewn sequentially. The machines of a sewing line are arranged as per sequence of
operation.
Figure 8.1:Sewing Section (UNIT-1)
Industrial Training Report on TRZ Garments Industry Ltd. 86
8.2 Flow Chart of Sewing Section in TRZ Garments Industry Ltd:
Cut Parts Box
Swatch Info File
Production Pattern
Layout
Input
Sewing
Quality Check
Output
Industrial Training Report on TRZ Garments Industry Ltd. 87
8.3 Description of Flow Chart of Sewing Section:
 Cut Part Box
Cut parts box are used to store the cut parts that came from the cutting section. It can be
derived also as cut store section. From here bundle are delivered to sewing one after
another.
 Swatch Info File
Swatch consists of details information regarding sewing. All the information regarding
every details sewing operation is given here and it also consists the main sample as a replica
during sewing.
 Production Pattern:
Production pattern refers to that pattern which mainly works as aiding pattern for sewing.
These patterns are used to mark individual area in a cut parts. Sewing operators sew the
garments on that specific portion.
 Layout:
Trz garments industry ltd follows the “Z” system layout for their sewing operation to
eliminate time loss and it also helps the worker to work in a flow during sewing operation.
Then this layout is divided into sub sections. They are:
1. Preparation
2. Lining Part
3. Shell part
4. Assembly part
Industrial Training Report on TRZ Garments Industry Ltd. 88
 Input:
After setting the layout, cut parts are given input in the line. Input mainly starts from the
front of a line.
 Sewing:
Sewing operation comes eventually after the input is given. Here different parts are joined
one after another is set in the layout section. Make section produces the extra parts like
pocket, zipper facing, zipper piping etc. And then they work in a flow one after another.
 Quality Inspection:
In sewing line there are two types of quality inspection. They are :
1. In line inspection
2. End line inspection
After completing the sewing of any part, then quality of the part is checked, it is called in
line inspection. After sewing when full garment assembled then quality is checked by QI,
it is called end line inspection.
 Output:
After completing the sewing process individual garments are sent to the outbox.
Industrial Training Report on TRZ Garments Industry Ltd. 89
8.4 Model Line :
TRZ garments industry limited has a model sewing line. The workers of that sewing line
are well trained by H&M . They are also experienced in multi task. Model line is a set up
of sewing line which normally follows the virtual layout. So that it reduces the movement
time. Every sewing line in TRZ garments industry ltd try to follow the model line. Model
line is idol for every sewing line.
Figure 8.2: Model Line of TRZ Garments Industry Ltd.
Industrial Training Report on TRZ Garments Industry Ltd. 90
8.5 Process Flow of Biggie Bomber Jacket With Machine Name :
Table 8.1:Operation and Machine Required for Biggie Bomber Jacket Production.
Sl No Name of the parts Operation Machine
01
ZIPPERPLACKET
Mark placket TABLE
02 Mark placket V/T
03 Invert to placket TABLE
04 T/S placket 1/4" SNL
05 Mark deco stitch to placket TABLE
06 Deco stitch to placket SNL
07 Run stitch to placket SNL
08 Attach zipper to placket SNL
09
COLLAR,BTM,CUFF
Mark collar Table
10 Make collar V/T
11 Close cuff segment with facing V/T
12 Run stitch to cuff with invert SNL
13 Cut bottom TABLE
14 Attach interlining to bottom box SNL
15 Press bottom box with mark TABLE
16 Attach bottom facing to bottom with
tack
SNL
17 Trim bottom box TABLE
18 Run stitch to bottom V/T
Industrial Training Report on TRZ Garments Industry Ltd. 91
19
FRONTPART(LINING)
Mark front facing for pocket attaching TABLE
20 Attach welt to front pocket position DNL
21 Trim front pocket position TABLE
22 Top stitch pocket mouth 1/16" SNL
23 Close pocket bag O/L 5TH
24 Attach front facing to front O/L 5TH
25 Top stitch facing 1/16" SNL
26
BACKPART&SLEEVE
(LINING)
Press moon with mark TABLE
27 Attach top stitch moon to back 1/16" SNL
28 Attach main label to moon SNL
29 Attach loop to back moon position SNL
30 Attach side label to back with tack SNL
31 Attach side panel to sleeve O/L 5TH
32 Make sleeve O/L 5TH
33
SUBASSEBLY(LINING)
Join shoulder with match O/L 5TH
34 Join side seam O/L 5TH
35 Match sleeve with mark TABLE
36 Join sleeve O/L 5TH
37 Attach bottom rib to bottom SNL
38 Attach collar to shell with match SNL
39 Attach zipper to lining with mark SNL
Industrial Training Report on TRZ Garments Industry Ltd. 92
40
FRONTPART(SHELL)
Mark front part & pocket bag TABLE
41 Attach pocket bag to front pocket
position
SNL
42 Trim front pocket position TABLE
43 Shadow stitch to front pocket position SNL
44 Attach lower pocket bag SNL
45 Tack zipper at chest pocket position SNL
46 Trim chest pocket position TABLE
47 Attach top stitch zipper to chest pocket
position
SNL
48 Attach pocket bag to chest pocket
position
SNL
49 Close pocket bag O/L 5TH
50
SLEEVE
(SHELL)
Attach slide panel to sleeve O/L 5TH
51 Top stitch panel to sleeve 1/4" SNL
52 Make sleeve O/L 5TH
53
SUBASSEBLY(SHELL)
Match front & back TABLE
54 Join shoulder O/L 5TH
55 Join side seam SNL
56 O/L to side seam O/L 3TH
57 Match sleeve to body with mark TABLE
58 Join sleeve to shell O/L 5TH
Industrial Training Report on TRZ Garments Industry Ltd. 93
59 Mark arm hole position TABLE
60 Top stitch arm hole 1/4" SNL
61 Attach cuff to shell with match SNL
62 Press front TABLE
63 FINALASSEMBLY Match shell-lining TABLE
64 Bar tack to body B/T
65 Join shell lining at neck position SNL
66 Join shell-lining at bottom position with
trim
SNL
67 Join shell-lining at cuff position SNL
68 Tack shell-lining SNL
69 Invert to body with trim TABLE
70 Top stitch zipper & collar with bottom
box
SNL
71 Cut thread TABLE
8.6 Sewing Threads Are Used in TRZ Garments Industry Ltd:
 Cotton thread
 Polyester thread
 Elastic thread
Industrial Training Report on TRZ Garments Industry Ltd. 94
8.7 Sewing Machines Used in TRZ Garments Industry Ltd:
M/C name : Single needle lock
machine
Brand name : Brother
Model no : S-6200A-305
Company : Brother industries ltd
Country of origin: China
Figure 8.3: Single Needle Lock Machine
M/C name : Single needle lock
(Auto)
Brand name : Juki
Model no : DU-1181N-7
Company : Juki corporation
Country of origin: China
Figure 8.4: Single Needle Lock (Auto)
M/C name : Single needle chain
machine
Brand name : Brother
Model no : S-7100A-405
Company : Brother industries ltd
Country of origin: China
Figure 8.5: Single Needle Chain Machine
Industrial Training Report on TRZ Garments Industry Ltd. 95
M/C name : Double needle lock machine
Brand name: Juki
Model no : MH-380
Company : Juki corporation
Country of origin: China
Figure 8.6: Double Needle Lock Machine
M/C name : Double needle lock machine
Brand name: Brother
Model no : T-8420C-005
Company : Brother industries ltd
Country of origin: China
Figure 8.7: Double Needle Lock Machine
M/C name : Double needle lock (Auto)
Brand name: Juki
Model no : LH 3388A-7
Company : Juki corporation
Country of origin: China
Figure 8.8: Double Needle Lock (Auto)
Industrial Training Report on TRZ Garments Industry Ltd. 96
M/C name : Flat lock machine
Brand name: Pegasus
Stitch Type : Chain stitch
RPM : 2600
Country of origin: Japan
Figure 8.9: Flat Lock Machine
M/C name : 4 thread over lock machine
Brand name: Juki
Model no : MO-6816S
Company : Juki corporation
Country of origin: China
Figure 8.10: 4 Thread Over Lock Machine
M/C name : 5 thread over lock machine
Brand name: Juki
Model no : MO-6843S
Company : Juki corporation
Country of origin: China
Figure 8.11: 5 Thread Over Lock Machine
Industrial Training Report on TRZ Garments Industry Ltd. 97
M/C name : Feed of the arm machine
Brand name: Brother
Model no : MO-6816S
Company : Racing sewing machine
company ltd
Country of origin: Taiwan
Figure 8.12: Feed of The Arm Machine
M/C name : Kansai special machine
Brand name: Kansai
Model no : DFB-1411P-XP
Company : Morimoto manufacturing
corporation ltd.
Country of origin: Japan
Figure 8.13: Kansai Special Machine
M/C name : Bar tack machine
Brand name: Brother
Model no : KE-430FS-05
Company : Brother industries ltd
Country of origin: China
Figure 8.14: Bar Tack Machine
Industrial Training Report on TRZ Garments Industry Ltd. 98
M/C name : Vertical Trimmer machine
Brand name: Brother
Model no : SL-777B-3
Company : Brother industries ltd
Country of origin: China
Figure 8.15: Vertical Trimmer Machine
M/C name : Button holing machine
Brand name: Brother
Model no : HE-800B-2
Company : Brother industries ltd
Country of origin: China
Figure 8.16: Button Holing Machine
M/C name : Button attaching machine
Brand name: Brother
Model no : BE-438FX
Company : Brother industries ltd
Country of origin: China
Figure 8.17: Button Attaching Machine
Industrial Training Report on TRZ Garments Industry Ltd. 99
M/C name : Blind stitch machine
Brand name: Brother
Model no : JC-9330-O
Company : Brother industries ltd
Country of origin: Japan
Figure 8.18: Blind Stich Machine
M/C name: Attaching pocket welting
Company : Durkopp adler company ltd
Country of origin: Germany
Figure 8.19: Attaching Pocket Welting
Industrial Training Report on TRZ Garments Industry Ltd. 100
8.8 Sewing Machine Summary of TRZ Garments Industry Ltd:
Table 8.2:Sewing Machine Name With Quantity.
Serial No Types of Machine Quantity
1 Single needle lock stitch normal 585
2 Single needle auto 960
3 Vertical trimmer 170
4 Double needle fixed bar 122
5 Double needle angular 46
6 Auto double needle fixed bar 38
7 Auto double needle angular 68
8 One needle chain stitch 23
9 Two needle chain stitch 45
10 Three needle chain stitch 1
11 Overlock 4 thread 25
12 Overlock 5 thread 136
13 Overlock 6 thread 116
14 Auto Overlock 4 thread 32
15 Auto Overlock 5 thread 16
16 Auto Overlock 6 thread 20
17 Auto overlock cylinder bed 6
18 Feed of the arm 68
19 Flat lock 24
20 Button hole Auto 19
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments
Industrial Training Report on Woven Garments

Contenu connexe

Tendances

Industrial attachment of University Of South Asia( Batch Day 21st )
Industrial attachment of University Of South Asia( Batch Day 21st )Industrial attachment of University Of South Asia( Batch Day 21st )
Industrial attachment of University Of South Asia( Batch Day 21st )inshanshopno
 
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"Nazmul Hasan
 
Internship report on sb knitting ltd
Internship report on sb knitting ltdInternship report on sb knitting ltd
Internship report on sb knitting ltdSH Nayeem
 
Industrial attachment of niagara textile ltd
Industrial attachment  of niagara textile ltdIndustrial attachment  of niagara textile ltd
Industrial attachment of niagara textile ltdMd. Mazadul Hasan Shishir
 
Industrial attachment of interstoff apparels ltd
Industrial  attachment  of  interstoff apparels ltdIndustrial  attachment  of  interstoff apparels ltd
Industrial attachment of interstoff apparels ltdMd. Mazadul Hasan Shishir
 
Industrial attachment of abanti colour tex ltd
Industrial  attachment  of abanti colour tex ltdIndustrial  attachment  of abanti colour tex ltd
Industrial attachment of abanti colour tex ltdMd. Mazadul Hasan Shishir
 
Internship Report on Knit Dyeing
Internship Report on Knit DyeingInternship Report on Knit Dyeing
Internship Report on Knit DyeingMd. Ibrahim Hossain
 
My Internship Report
My Internship ReportMy Internship Report
My Internship ReportRajib Sadiq
 
Textile Internship Report (Part-1)
Textile Internship Report (Part-1)Textile Internship Report (Part-1)
Textile Internship Report (Part-1)Sayakh Mahmud
 
Industrial attachment of epyllion knitex ltd
Industrial  attachment  of  epyllion knitex ltdIndustrial  attachment  of  epyllion knitex ltd
Industrial attachment of epyllion knitex ltdMd. Mazadul Hasan Shishir
 
Fabric wastage and sewing fault analysis
Fabric wastage and sewing fault analysisFabric wastage and sewing fault analysis
Fabric wastage and sewing fault analysisRumman Samrat
 
Project Report on Textile Industrial Engineering
Project Report on Textile Industrial EngineeringProject Report on Textile Industrial Engineering
Project Report on Textile Industrial EngineeringAmanuzzaman Aman
 
Cotton Yarn Manufacturing Process (1)
Cotton Yarn Manufacturing Process (1)Cotton Yarn Manufacturing Process (1)
Cotton Yarn Manufacturing Process (1)Chanaka Ediriweera
 
Industrial Training Report on IL Kawang Textile Co. Ltd by Morshed
Industrial Training Report on IL Kawang Textile Co. Ltd by MorshedIndustrial Training Report on IL Kawang Textile Co. Ltd by Morshed
Industrial Training Report on IL Kawang Textile Co. Ltd by MorshedSayed Monjur Morshed
 
Industrial Attachment undertaken at Knit Concern Group Limited
Industrial Attachment undertaken at Knit Concern Group Limited Industrial Attachment undertaken at Knit Concern Group Limited
Industrial Attachment undertaken at Knit Concern Group Limited Fazle R. Rumman
 
Apparel Washing, Dyeing and Finishing
Apparel Washing, Dyeing and FinishingApparel Washing, Dyeing and Finishing
Apparel Washing, Dyeing and FinishingAzmir Latif Beg
 

Tendances (20)

Industrial attachment of University Of South Asia( Batch Day 21st )
Industrial attachment of University Of South Asia( Batch Day 21st )Industrial attachment of University Of South Asia( Batch Day 21st )
Industrial attachment of University Of South Asia( Batch Day 21st )
 
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"
Intern report montex fabrics (Mondol Group) by "NAZMUL HASAN"
 
Internship report on sb knitting ltd
Internship report on sb knitting ltdInternship report on sb knitting ltd
Internship report on sb knitting ltd
 
Industrial attachment of niagara textile ltd
Industrial attachment  of niagara textile ltdIndustrial attachment  of niagara textile ltd
Industrial attachment of niagara textile ltd
 
Industrial attachment of interstoff apparels ltd
Industrial  attachment  of  interstoff apparels ltdIndustrial  attachment  of  interstoff apparels ltd
Industrial attachment of interstoff apparels ltd
 
Textile internship report
Textile internship reportTextile internship report
Textile internship report
 
Attachment
AttachmentAttachment
Attachment
 
Industrial attachment of abanti colour tex ltd
Industrial  attachment  of abanti colour tex ltdIndustrial  attachment  of abanti colour tex ltd
Industrial attachment of abanti colour tex ltd
 
Internship Report on Knit Dyeing
Internship Report on Knit DyeingInternship Report on Knit Dyeing
Internship Report on Knit Dyeing
 
My Internship Report
My Internship ReportMy Internship Report
My Internship Report
 
Textile Internship Report (Part-1)
Textile Internship Report (Part-1)Textile Internship Report (Part-1)
Textile Internship Report (Part-1)
 
Part 1
Part 1Part 1
Part 1
 
Industrial attachment of epyllion knitex ltd
Industrial  attachment  of  epyllion knitex ltdIndustrial  attachment  of  epyllion knitex ltd
Industrial attachment of epyllion knitex ltd
 
Fabric wastage and sewing fault analysis
Fabric wastage and sewing fault analysisFabric wastage and sewing fault analysis
Fabric wastage and sewing fault analysis
 
Project Report on Textile Industrial Engineering
Project Report on Textile Industrial EngineeringProject Report on Textile Industrial Engineering
Project Report on Textile Industrial Engineering
 
Cotton Yarn Manufacturing Process (1)
Cotton Yarn Manufacturing Process (1)Cotton Yarn Manufacturing Process (1)
Cotton Yarn Manufacturing Process (1)
 
Industrial Training Report on IL Kawang Textile Co. Ltd by Morshed
Industrial Training Report on IL Kawang Textile Co. Ltd by MorshedIndustrial Training Report on IL Kawang Textile Co. Ltd by Morshed
Industrial Training Report on IL Kawang Textile Co. Ltd by Morshed
 
Report on apparel internship at orient craft limited
Report on apparel internship at orient craft limitedReport on apparel internship at orient craft limited
Report on apparel internship at orient craft limited
 
Industrial Attachment undertaken at Knit Concern Group Limited
Industrial Attachment undertaken at Knit Concern Group Limited Industrial Attachment undertaken at Knit Concern Group Limited
Industrial Attachment undertaken at Knit Concern Group Limited
 
Apparel Washing, Dyeing and Finishing
Apparel Washing, Dyeing and FinishingApparel Washing, Dyeing and Finishing
Apparel Washing, Dyeing and Finishing
 

Similaire à Industrial Training Report on Woven Garments

Md masum billah
Md masum  billahMd masum  billah
Md masum billahmasum9895
 
Industrial attachment of South East Textiles (Pvt.) Ltd.
Industrial attachment of South East Textiles (Pvt.) Ltd.Industrial attachment of South East Textiles (Pvt.) Ltd.
Industrial attachment of South East Textiles (Pvt.) Ltd.Amanuzzaman Aman
 
HEC Project Report
HEC Project ReportHEC Project Report
HEC Project ReportAshish Raj
 
Report Of Spinning Mill (Resham textile industry limited)
Report Of Spinning Mill (Resham textile industry limited)Report Of Spinning Mill (Resham textile industry limited)
Report Of Spinning Mill (Resham textile industry limited)kashif ayaz
 
INTERNSHIP REPORT (Repaired).docx
INTERNSHIP REPORT (Repaired).docxINTERNSHIP REPORT (Repaired).docx
INTERNSHIP REPORT (Repaired).docxPaulosMekuria
 
Industrial Report of TALISMAN LTD
Industrial Report of TALISMAN LTDIndustrial Report of TALISMAN LTD
Industrial Report of TALISMAN LTDmjrtipu
 
Merchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshMerchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshSH Nayeem
 
Merchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshMerchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshSH Nayeem
 
Report on Impress-Newtex Composite Textiles Ltd.
Report on Impress-Newtex Composite Textiles Ltd. Report on Impress-Newtex Composite Textiles Ltd.
Report on Impress-Newtex Composite Textiles Ltd. EmranKabirSubarno
 
Management and technical procedure in apparel industry ( Merchandising )
Management and technical procedure in apparel industry ( Merchandising )Management and technical procedure in apparel industry ( Merchandising )
Management and technical procedure in apparel industry ( Merchandising )Md.Belal Uddin
 
Awais Final training report.pdf Orange Train
Awais Final training report.pdf Orange TrainAwais Final training report.pdf Orange Train
Awais Final training report.pdf Orange Trainahmadravian317
 
Table of Contents.docx
Table of Contents.docxTable of Contents.docx
Table of Contents.docxdkdjs1
 
A Report on Apparel Internship at Pearl Global Industries Limited
A Report on Apparel Internship at Pearl Global Industries LimitedA Report on Apparel Internship at Pearl Global Industries Limited
A Report on Apparel Internship at Pearl Global Industries LimitedAkansha Choudhary
 
Industrial attachment of square knits fabrics limited (SKFL)
Industrial  attachment  of square knits fabrics limited (SKFL)Industrial  attachment  of square knits fabrics limited (SKFL)
Industrial attachment of square knits fabrics limited (SKFL)Md. Mazadul Hasan Shishir
 
International_Business.pdf
International_Business.pdfInternational_Business.pdf
International_Business.pdfMaksudHossain2
 
Mgt615 verizon-sap case-carlos bardales
Mgt615 verizon-sap case-carlos bardalesMgt615 verizon-sap case-carlos bardales
Mgt615 verizon-sap case-carlos bardalesCarlos Philip Bardales
 
Indian Textile Industry Outlook_Arpit Nagda
Indian Textile Industry Outlook_Arpit NagdaIndian Textile Industry Outlook_Arpit Nagda
Indian Textile Industry Outlook_Arpit NagdaArpeit Nagda
 
Internship Report on R.k. group
Internship Report on R.k. groupInternship Report on R.k. group
Internship Report on R.k. groupMasum Billah
 
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON TRADE FACILITATION IN VIET NAM
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON  TRADE FACILITATION IN VIET NAMsưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON  TRADE FACILITATION IN VIET NAM
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON TRADE FACILITATION IN VIET NAMlamluanvan.net Viết thuê luận văn
 

Similaire à Industrial Training Report on Woven Garments (20)

Md masum billah
Md masum  billahMd masum  billah
Md masum billah
 
Industrial attachment of interstoff Apparels Ltd.
Industrial attachment of interstoff Apparels Ltd.Industrial attachment of interstoff Apparels Ltd.
Industrial attachment of interstoff Apparels Ltd.
 
Industrial attachment of South East Textiles (Pvt.) Ltd.
Industrial attachment of South East Textiles (Pvt.) Ltd.Industrial attachment of South East Textiles (Pvt.) Ltd.
Industrial attachment of South East Textiles (Pvt.) Ltd.
 
HEC Project Report
HEC Project ReportHEC Project Report
HEC Project Report
 
Report Of Spinning Mill (Resham textile industry limited)
Report Of Spinning Mill (Resham textile industry limited)Report Of Spinning Mill (Resham textile industry limited)
Report Of Spinning Mill (Resham textile industry limited)
 
INTERNSHIP REPORT (Repaired).docx
INTERNSHIP REPORT (Repaired).docxINTERNSHIP REPORT (Repaired).docx
INTERNSHIP REPORT (Repaired).docx
 
Industrial Report of TALISMAN LTD
Industrial Report of TALISMAN LTDIndustrial Report of TALISMAN LTD
Industrial Report of TALISMAN LTD
 
Merchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshMerchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladesh
 
Merchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladeshMerchandising activities in apparel industry of bangladesh
Merchandising activities in apparel industry of bangladesh
 
Report on Impress-Newtex Composite Textiles Ltd.
Report on Impress-Newtex Composite Textiles Ltd. Report on Impress-Newtex Composite Textiles Ltd.
Report on Impress-Newtex Composite Textiles Ltd.
 
Management and technical procedure in apparel industry ( Merchandising )
Management and technical procedure in apparel industry ( Merchandising )Management and technical procedure in apparel industry ( Merchandising )
Management and technical procedure in apparel industry ( Merchandising )
 
Awais Final training report.pdf Orange Train
Awais Final training report.pdf Orange TrainAwais Final training report.pdf Orange Train
Awais Final training report.pdf Orange Train
 
Table of Contents.docx
Table of Contents.docxTable of Contents.docx
Table of Contents.docx
 
A Report on Apparel Internship at Pearl Global Industries Limited
A Report on Apparel Internship at Pearl Global Industries LimitedA Report on Apparel Internship at Pearl Global Industries Limited
A Report on Apparel Internship at Pearl Global Industries Limited
 
Industrial attachment of square knits fabrics limited (SKFL)
Industrial  attachment  of square knits fabrics limited (SKFL)Industrial  attachment  of square knits fabrics limited (SKFL)
Industrial attachment of square knits fabrics limited (SKFL)
 
International_Business.pdf
International_Business.pdfInternational_Business.pdf
International_Business.pdf
 
Mgt615 verizon-sap case-carlos bardales
Mgt615 verizon-sap case-carlos bardalesMgt615 verizon-sap case-carlos bardales
Mgt615 verizon-sap case-carlos bardales
 
Indian Textile Industry Outlook_Arpit Nagda
Indian Textile Industry Outlook_Arpit NagdaIndian Textile Industry Outlook_Arpit Nagda
Indian Textile Industry Outlook_Arpit Nagda
 
Internship Report on R.k. group
Internship Report on R.k. groupInternship Report on R.k. group
Internship Report on R.k. group
 
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON TRADE FACILITATION IN VIET NAM
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON  TRADE FACILITATION IN VIET NAMsưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON  TRADE FACILITATION IN VIET NAM
sưu tầm ASSESSMENT OF DIGITAL TRANSFORMATION ON TRADE FACILITATION IN VIET NAM
 

Dernier

Drug Information Services- DIC and Sources.
Drug Information Services- DIC and Sources.Drug Information Services- DIC and Sources.
Drug Information Services- DIC and Sources.raviapr7
 
3.21.24 The Origins of Black Power.pptx
3.21.24  The Origins of Black Power.pptx3.21.24  The Origins of Black Power.pptx
3.21.24 The Origins of Black Power.pptxmary850239
 
How to Make a Field read-only in Odoo 17
How to Make a Field read-only in Odoo 17How to Make a Field read-only in Odoo 17
How to Make a Field read-only in Odoo 17Celine George
 
Easter in the USA presentation by Chloe.
Easter in the USA presentation by Chloe.Easter in the USA presentation by Chloe.
Easter in the USA presentation by Chloe.EnglishCEIPdeSigeiro
 
CapTechU Doctoral Presentation -March 2024 slides.pptx
CapTechU Doctoral Presentation -March 2024 slides.pptxCapTechU Doctoral Presentation -March 2024 slides.pptx
CapTechU Doctoral Presentation -March 2024 slides.pptxCapitolTechU
 
The Singapore Teaching Practice document
The Singapore Teaching Practice documentThe Singapore Teaching Practice document
The Singapore Teaching Practice documentXsasf Sfdfasd
 
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdf
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdfP4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdf
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdfYu Kanazawa / Osaka University
 
Human-AI Co-Creation of Worked Examples for Programming Classes
Human-AI Co-Creation of Worked Examples for Programming ClassesHuman-AI Co-Creation of Worked Examples for Programming Classes
Human-AI Co-Creation of Worked Examples for Programming ClassesMohammad Hassany
 
General views of Histopathology and step
General views of Histopathology and stepGeneral views of Histopathology and step
General views of Histopathology and stepobaje godwin sunday
 
Diploma in Nursing Admission Test Question Solution 2023.pdf
Diploma in Nursing Admission Test Question Solution 2023.pdfDiploma in Nursing Admission Test Question Solution 2023.pdf
Diploma in Nursing Admission Test Question Solution 2023.pdfMohonDas
 
How to Use api.constrains ( ) in Odoo 17
How to Use api.constrains ( ) in Odoo 17How to Use api.constrains ( ) in Odoo 17
How to Use api.constrains ( ) in Odoo 17Celine George
 
Patterns of Written Texts Across Disciplines.pptx
Patterns of Written Texts Across Disciplines.pptxPatterns of Written Texts Across Disciplines.pptx
Patterns of Written Texts Across Disciplines.pptxMYDA ANGELICA SUAN
 
The Stolen Bacillus by Herbert George Wells
The Stolen Bacillus by Herbert George WellsThe Stolen Bacillus by Herbert George Wells
The Stolen Bacillus by Herbert George WellsEugene Lysak
 
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptx
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptxPISA-VET launch_El Iza Mohamedou_19 March 2024.pptx
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptxEduSkills OECD
 
How to Add a many2many Relational Field in Odoo 17
How to Add a many2many Relational Field in Odoo 17How to Add a many2many Relational Field in Odoo 17
How to Add a many2many Relational Field in Odoo 17Celine George
 
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdf
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdfMaximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdf
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdfTechSoup
 
Philosophy of Education and Educational Philosophy
Philosophy of Education  and Educational PhilosophyPhilosophy of Education  and Educational Philosophy
Philosophy of Education and Educational PhilosophyShuvankar Madhu
 

Dernier (20)

Drug Information Services- DIC and Sources.
Drug Information Services- DIC and Sources.Drug Information Services- DIC and Sources.
Drug Information Services- DIC and Sources.
 
3.21.24 The Origins of Black Power.pptx
3.21.24  The Origins of Black Power.pptx3.21.24  The Origins of Black Power.pptx
3.21.24 The Origins of Black Power.pptx
 
Personal Resilience in Project Management 2 - TV Edit 1a.pdf
Personal Resilience in Project Management 2 - TV Edit 1a.pdfPersonal Resilience in Project Management 2 - TV Edit 1a.pdf
Personal Resilience in Project Management 2 - TV Edit 1a.pdf
 
How to Make a Field read-only in Odoo 17
How to Make a Field read-only in Odoo 17How to Make a Field read-only in Odoo 17
How to Make a Field read-only in Odoo 17
 
Easter in the USA presentation by Chloe.
Easter in the USA presentation by Chloe.Easter in the USA presentation by Chloe.
Easter in the USA presentation by Chloe.
 
CapTechU Doctoral Presentation -March 2024 slides.pptx
CapTechU Doctoral Presentation -March 2024 slides.pptxCapTechU Doctoral Presentation -March 2024 slides.pptx
CapTechU Doctoral Presentation -March 2024 slides.pptx
 
The Singapore Teaching Practice document
The Singapore Teaching Practice documentThe Singapore Teaching Practice document
The Singapore Teaching Practice document
 
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdf
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdfP4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdf
P4C x ELT = P4ELT: Its Theoretical Background (Kanazawa, 2024 March).pdf
 
Human-AI Co-Creation of Worked Examples for Programming Classes
Human-AI Co-Creation of Worked Examples for Programming ClassesHuman-AI Co-Creation of Worked Examples for Programming Classes
Human-AI Co-Creation of Worked Examples for Programming Classes
 
Prelims of Kant get Marx 2.0: a general politics quiz
Prelims of Kant get Marx 2.0: a general politics quizPrelims of Kant get Marx 2.0: a general politics quiz
Prelims of Kant get Marx 2.0: a general politics quiz
 
General views of Histopathology and step
General views of Histopathology and stepGeneral views of Histopathology and step
General views of Histopathology and step
 
Diploma in Nursing Admission Test Question Solution 2023.pdf
Diploma in Nursing Admission Test Question Solution 2023.pdfDiploma in Nursing Admission Test Question Solution 2023.pdf
Diploma in Nursing Admission Test Question Solution 2023.pdf
 
How to Use api.constrains ( ) in Odoo 17
How to Use api.constrains ( ) in Odoo 17How to Use api.constrains ( ) in Odoo 17
How to Use api.constrains ( ) in Odoo 17
 
Patterns of Written Texts Across Disciplines.pptx
Patterns of Written Texts Across Disciplines.pptxPatterns of Written Texts Across Disciplines.pptx
Patterns of Written Texts Across Disciplines.pptx
 
Finals of Kant get Marx 2.0 : a general politics quiz
Finals of Kant get Marx 2.0 : a general politics quizFinals of Kant get Marx 2.0 : a general politics quiz
Finals of Kant get Marx 2.0 : a general politics quiz
 
The Stolen Bacillus by Herbert George Wells
The Stolen Bacillus by Herbert George WellsThe Stolen Bacillus by Herbert George Wells
The Stolen Bacillus by Herbert George Wells
 
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptx
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptxPISA-VET launch_El Iza Mohamedou_19 March 2024.pptx
PISA-VET launch_El Iza Mohamedou_19 March 2024.pptx
 
How to Add a many2many Relational Field in Odoo 17
How to Add a many2many Relational Field in Odoo 17How to Add a many2many Relational Field in Odoo 17
How to Add a many2many Relational Field in Odoo 17
 
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdf
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdfMaximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdf
Maximizing Impact_ Nonprofit Website Planning, Budgeting, and Design.pdf
 
Philosophy of Education and Educational Philosophy
Philosophy of Education  and Educational PhilosophyPhilosophy of Education  and Educational Philosophy
Philosophy of Education and Educational Philosophy
 

Industrial Training Report on Woven Garments

  • 1. Industrial Training Report on TRZ Garments Industry Ltd. I Acknowledgement At first we would like to express our gratitude to almighty Allah for enabling us to complete industrial training successfully. We would like to show our deepest respect to our supervisor Dr. Mohammad Rafiqur Rashid, Associate Professor, Department of Textile Engineering, Ahsanullah University of Science and Technology for his constant guidance throughout the training, We would like to express our deepest appreciation, sincerest gratitude to our respected teacher Prof Dr. Lal Mohan Baral, Head, Department of Textile Engineering, Ahsanullah University of Science and Technology. Special thank goes to all of our teachers of the department. We would like to thank Mr. Haroon Ar Rashid, Managing Director, TRZ Group and Tasnuva Rashid Moon, CEO, TRZ Group, for allowing us to take industrial training at their renowned apparel industry. We would also like to thanks Mr Qazi Rajit Ishruque, General Manager, Admin and IT, TRZ Group. We also want to express our gratitude towards Mr. Ali Akhter Prodhan, Merchandising Manager, TRZ Group and Mr Bayezid Mostofa Emon, Merchandiser, TRZ Group, for creating a friendly environment and assisting us with the information of our Training. Finally, we also express our deepest gratitude to all the management and non- management staffs who have helped us during our internship period and entire persons who somehow have impact on us in completing our whole report.
  • 2. Industrial Training Report on TRZ Garments Industry Ltd. II Table of Contents Chapter : 1.......................................................................................................................1 Introduction.....................................................................................................................1 1.1 Introduction :..........................................................................................................2 1.2 Objectives : ............................................................................................................3 Chapter : 2.......................................................................................................................4 Company Profile..............................................................................................................4 2.1 Company Name & Overview : ...............................................................................5 2.1.1 General Information about TRZ Group :..........................................................5 2.2 Company Address & Location : .............................................................................6 2.2.1 Location Map : ................................................................................................6 2.2.2 Pictorial View..................................................................................................8 2.2.3 Contact Persons : .............................................................................................9 2.4 Product Name and Sample Pictures : ....................................................................10 2.5 Production Capacity : ...........................................................................................11 2.6 Major Customers :................................................................................................12 2.7 Factory Capacity : ................................................................................................13 2.8 Certification and Audit :.......................................................................................14 2.10 Manpower :........................................................................................................16 2.11 Corporate Social Responsibility (CSR):..............................................................17 2.12 Banks :...............................................................................................................18 2.13 Fire Service Department Action Plan..................................................................18 Chapter : 3.....................................................................................................................19 Garment Unit.................................................................................................................19
  • 3. Industrial Training Report on TRZ Garments Industry Ltd. III 3.1 Garments Production Process: ..............................................................................20 3.2 Operation of Garments Manufacturing: ................................................................21 Chapter : 4.....................................................................................................................24 Inventory.......................................................................................................................24 4.1 Inventory Section: ................................................................................................25 4.2 Raw Materials Ware House :................................................................................25 4.3 Bonded Ware House :...........................................................................................25 4.4 Accessories Ware House : ....................................................................................25 4.5 Types of Fabrics Used at TRZ Garments Industry Ltd are Given Below :.............26 4.6 Types of Accessories and Trimmings are Used at TRZ Garments Industry Ltd :...27 4.7 Raw Materials Inspection Section :.......................................................................28 4.7.1 Fabric Inspection Section :.............................................................................28 4.7.2 Accessories Inspection Section : ....................................................................38 4.8 Idle Machine Ware House: ...................................................................................40 4.9 Store House:.........................................................................................................40 4.10 Organogram of Store Department in TRZ Garments Industry Ltd:......................41 4.11 Organogram of Fabric and Trimmings Accessories section :...............................41 4.12 Manpower Summery of Store Department :........................................................42 4.13 Evacuation & Fire Safety Plan of Inventory Section: .........................................42 Chapter : 5.....................................................................................................................43 Sample Section..............................................................................................................43 5.1 Introduction:.........................................................................................................44 5.2 Different Sample Flow Chart :..............................................................................45 5.3 Machine used in Sample Section: .........................................................................46
  • 4. Industrial Training Report on TRZ Garments Industry Ltd. IV 5.4 Pattern Section : ...................................................................................................47 5.5 Marker Making: ...................................................................................................48 5.6 Organogram of Sample Section:...........................................................................49 5.8 Evacuation & Fire Safety Plan of Sample Section: ...............................................50 Chapter : 6.....................................................................................................................51 Cutting Section..............................................................................................................51 6.1`Flow Chart of Cutting Section in TRZ Garments Industry Ltd :............................52 6.2 Bring fabric at Floor:............................................................................................53 6.3 Fabric Relaxation : ...............................................................................................53 6.3.1 Fabric Relaxation Machine : ..........................................................................54 6.4 Fabric Spreading : ................................................................................................54 6.4.1 Requirements of Fabric Spreading : ...............................................................55 6.4.2 Fabric Spreading Table: .................................................................................55 6.4.3 Types of Fabric Spreading in TRZ Garments Industry Ltd : ...........................56 6.5 Layer Inspection:..................................................................................................57 6.6 Marker Setting : ...................................................................................................57 6.7 Fabric Cutting : ....................................................................................................58 6.7.1 Requirements of Fabric Cutting: ....................................................................59 6.7.2 Accuracy Problems in The Cutting Process:...................................................59 6.7.3 Notches and Cloth Making Drill: ...................................................................60 6.7.4 Methods of Fabric Cutting in TRZ Garments Industry Ltd: ............................60 6.7.5 Different Types of Cutting Machine:..............................................................61 6.8 Sorting : ...............................................................................................................65 6.9 Numbering:..........................................................................................................65
  • 5. Industrial Training Report on TRZ Garments Industry Ltd. V 6.10 Cut Panel Inspection (CPI) : ...............................................................................67 6.10.1 Measurement Check During CPI :................................................................67 6.10.2 Faults Checked During CPI:.........................................................................67 6.11 Replaced of Rejected Parts : ...............................................................................68 6.12 Bundling : ..........................................................................................................69 6.12.1 Bundling Card Information : ........................................................................69 6.13 Fusing : ..............................................................................................................70 6.13.1 Flow chart of Garment Fusing Process:........................................................70 6.13.2 Fusing Machine: ..........................................................................................71 6.14 Capacity of Cutting Section:...............................................................................72 6.15 Organogram of Cutting Section in TRZ Garments Industry Ltd: .....................73 6.16 Manpower Summary of Cutting Section in TRZ Garments Industry Ltd:............74 6.17 Evacuation & Fire Safety Plan of Cutting Section :.............................................75 Chapter : 7.....................................................................................................................76 Quilting Section.............................................................................................................76 7.1 Introduction :........................................................................................................77 7.2 Pattern Making :...................................................................................................78 7.2.1 Various Types of Pattern in Quilting Section : ...............................................79 7.3 Fake Fur and Padding Used For Quilting :............................................................80 7.4 Fake Fur and padding Insertion : ..........................................................................81 7.5 Quilting Machine : ...............................................................................................82 Chapter : 8.....................................................................................................................84 Sewing Section..............................................................................................................84 8.1 Sewing :...............................................................................................................85
  • 6. Industrial Training Report on TRZ Garments Industry Ltd. VI 8.2 Flow Chart of Sewing Section in TRZ Garments Industry Ltd:.............................86 8.3 Description of Flow Chart of Sewing Section: ......................................................87 8.4 Model Line :.........................................................................................................89 8.5 Process Flow of Biggie Bomber Jacket With Machine Name : .............................90 8.6 Sewing Threads Are Used in TRZ Garments Industry Ltd:...................................93 8.7 Sewing Machines Used in TRZ Garments Industry Ltd: .......................................94 8.8 Sewing Machine Summary of TRZ Garments Industry Ltd: ...............................100 8.9 Capacity of Sewing Section in TRZ Garments Industry Ltd:...............................101 8.10 Organogram of Sewing Section in TRZ Garments Industry Ltd:.......................102 8.11 Manpower of Sewing Section in TRZ Garments Industry Ltd:..........................102 8.12 Fire Safety and Evacuation Plan of Sewing Section (Unit 2) :...........................103 Chapter : 9...................................................................................................................104 Finishing Section.........................................................................................................104 9.1 Finishing:...........................................................................................................105 9.3 Output From The Quality Section:......................................................................106 9.4 Normal Check Up: .............................................................................................106 9.5 Thread Suckering: ..............................................................................................106 9.6 Ironing and Pressing :.........................................................................................107 9.7 Finishing Quality Inspection:..............................................................................108 9.8 Hang Tag Attaching: ..........................................................................................109 9.9 Metal Check:......................................................................................................110 9.10 Folding :...........................................................................................................111 9.11 Packing : .........................................................................................................111 9.12 Assortment and Cartoning : ..............................................................................111
  • 7. Industrial Training Report on TRZ Garments Industry Ltd. VII 9.13 Dispatching :....................................................................................................112 9.14 Emergency Evacuation and Fire Safety Plan of Finished store :........................113 Chapter : 10.................................................................................................................114 Quality Section............................................................................................................114 10.1 Quality: ............................................................................................................115 10.2 Quality Control at Different Stage:...................................................................115 10.2.1 Fabric Inspection : .....................................................................................116 10.2.2 Accessories Inspection:..............................................................................116 10.2.3 Cutting Inspection:.....................................................................................116 10.2.3 Sewing Inspection :....................................................................................117 10.2.4 Finishing Inspection :.................................................................................119 10.3 The Quality Management System (QMS) of TRZ :...........................................122 10.4 Quality Defect Grades :....................................................................................124 10.5 AQL :...............................................................................................................125 10.6 Organogram of Quality Section in TRZ Garments Industry Ltd:......................126 10.7 Manpower Summary of Quality Section in TRZ Garments Industry Ltd :.........126 Chapter : 11.................................................................................................................127 IE Department .............................................................................................................127 11.1 Industrial Engineering : ....................................................................................128 11.1.2 Objective of IE Department: ......................................................................128 11.2 Activities of IE Department on TRZ Garments Industry Ltd :...........................129 11.3 Work Study :....................................................................................................131 11.3.1 Method Study: ...........................................................................................132 11.3.2 Time Study or Work Measurement: ...........................................................134
  • 8. Industrial Training Report on TRZ Garments Industry Ltd. VIII 11.4 Various Formula Used by IE Department in TRZ Garments Industry Ltd:........134 11.5 Capacity Study of a Sewing Line......................................................................135 11.5 Organogram of IE Department : .......................................................................138 11.6 Manpower of IE Department : ..........................................................................138 Chapter : 12.................................................................................................................139 Merchandising.............................................................................................................139 Department..................................................................................................................139 12.1 Merchandising:.................................................................................................140 12.2 Main Responsibilities of Merchandisers: ..........................................................140 12.3 Business Development Procedure :...................................................................141 12.4 Cost Analysis : .................................................................................................142 12.5 Costing of A Denim Trouser: ..........................................................................143 12.5 Organogram of Merchandising Section:............................................................145 12.6 Manpower of Merchandising Section: ............................................................146 Chapter : 13.................................................................................................................147 Maintenance ................................................................................................................147 Section ........................................................................................................................147 13.1 Maintenance Section: .......................................................................................148 13.2 Objective:.........................................................................................................148 13.3 Maintenance Type :..........................................................................................148 13.3.1 Preventive Maintenance:............................................................................148 13.3.2 Routine Maintenance : ...............................................................................148 13.3.3 Break Down Maintenance:.........................................................................149 13.4 Maintenance Room :.....................................................................................149
  • 9. Industrial Training Report on TRZ Garments Industry Ltd. IX Chapter : 14.................................................................................................................150 Compliance & HR .......................................................................................................150 14.1 Compliance : ....................................................................................................151 14.2 Internal Compliance Team : .............................................................................151 14.3 Recruitment Policy :.........................................................................................151 14.4 Record Policy:..................................................................................................151 14.5 Forced Labor:...................................................................................................152 14.6 Child Labor :....................................................................................................152 14.7 Harassment or Abuse :......................................................................................152 14.8 No discrimination :...........................................................................................152 14.9 Health and Safety : ...........................................................................................153 14.10 Wages and Benefits:.......................................................................................153 14.11 Hours of Work: ..............................................................................................153 14.12 Overtime Compensation : ...............................................................................153 14.13 Leave & other Facilities : ...............................................................................153 14.14 Health & Hygiene :.........................................................................................154 14.15 Medical Center :.............................................................................................154 14.16 Dining Hall : ..................................................................................................155 14.17 Prayer Room : ...............................................................................................156 14.18 Recreational Facilities : ..................................................................................156 14.19 Safety Facilities/ Fire Fighting : ....................................................................156 14.20 Personal Protective Equipment’s: ...................................................................159 14.21 Workplace Temperature : ...............................................................................159 14.22 Power Supply : ...............................................................................................160
  • 10. Industrial Training Report on TRZ Garments Industry Ltd. X CONCLUSION ...........................................................................................................161
  • 11. Industrial Training Report on TRZ Garments Industry Ltd. XI List Of Tables Table 2.1 : General Information About TRZ Group………………………………….......5 Table 2.2 : Product Name and Sample Pictures………………………………………....10 Table 2.3: Production Capacity of TRZ Garments Industry Ltd…….………………..…11 Table 2.4 : Major Customers of TRZ Garments Industry Ltd. With Origin & Logo…...12 Table 2.5 :Factory Capacity…………………………………………………………..….13 Table 2.6 :Total Manpower of TRZ Garments Industry Ltd…….….…………………...16 Table 3.1: Operation of Garments Manufacturing in TRZ Garments Industry Ltd….…..21 Table 4.1 : Criteria For Giving Penalty Points.…………………………………………..30 Table 4.2 :Acceptable Points For 4 Points System are Used in TRZ Garments Industry Ltd………………………………………………………………………………………..31 Table 4.3 : Data Of Shrinkage Test of TRZ Garments Industry Ltd…….……………....35 Table 4.4 : Trims Inspection Method (AQL 1.5) Used in TRZ Garments Industry Ltd...38 Table 4.5 :Total Manpower of Store Department in TRZ Garments Industry Ltd….…..42 Table 5.1 :Machine Used in Sample Section in TRZ Garments Industries Ltd…….…...46 Table 5.2 : Manpower of Sample Section in TRZ Garments Industry Ltd……….……..49 Table 6.1: Fabric Relaxation Time for Difference Fabrics in TRZ Garments Industry Ltd………………………………………………………………………………………..53 Table 6.2: Cutting Section Instruments………………………………………………….72 Table 6.3 :Total Manpower of Cutting Section in TRZ Garments Industry Ltd……..….74 Table 8.1:Operation and Machine Required For Biggie Bomber Jacket Production.…...90 Table 8.2:Sewing Machine Name With Quantity…………………………………....…100
  • 12. Industrial Training Report on TRZ Garments Industry Ltd. XII Table 8.3:Summary of Sewing Section…….…………………………………………..101 Table 8.4: Summary of Manpower in Sewing Section………….……………………...102 Table 10.1 : Quality Defects Grades……………………………………………………123 Table 10.2: AQL chart of TRZ Garments Industry Ltd………………………………...124 Table 10.3:Manpower of Quality Section in TRZ Garments Industry Ltd..................126 Table 11.1: Capacity Study of a Sewing Line………………………………………….135 Table 11.2 : Manpower of IE Department in TRZ Garments Industry Ltd....................138 Table 12.1 : Fabric Cost………………………………………………………………...143 Table 12.2 :Trimmings Cost……………………………………………………………143 Table 12.3 : Accessories Cost ………………………………………………………….144 Table 12.4 : Establishment Cost ……………………………………………………….144 Table 12.5: Other Cost……………………………………………………………….…144 Table 12.6 :Manpower of Merchandising Section in TRZ Garments Industries Ltd.....146
  • 13. Industrial Training Report on TRZ Garments Industry Ltd. XIII List Of Figures Figure 2.1: TRZ Garments Industry Ltd From AUST in Google Map……………………6 Figure 2.2: Top View of TRZ Garments Industry Ltd from Google Map…………...........7 Figure 2.3: Pictorial View of TRZ Garments Industries Ltd…….……………………......8 Figure 2.4:Certification and Audits….………………………………………………......15 Figure 2.5: TRZ Group’s Contribution……………………………………………..…....17 Figure 2.6 : Fire Service Department Action Plan……………………………………….18 Figure 4.1: Accessories Ware House………………………………………………...…..28 Figure 4.2: Bonded Ware House…………………………………………………………28 Figure 4.3 : Fabric Inspection Machine……………………………………………….....32 Figure 4.4: Fabric Defect Swatch Board…………………………………………………33 Figure 4.5 : Twisting Testing…………………………………………………………….34 Figure 4.6: Shrinkage Test……………………………………………………………….35 Figure 4.7 : Color Matching Cabinet………………………………………………..…...36 Figure 4.8: Blanket For Shade Segregation……………………………………………...37 Figure 4.9: GSM Cutter………………………………………………………………….37 Figure 4.10 : Weight Measurement Box…………………………………………………37 Figure 4.11 : Different Types of Trimmings And Accessories………………………….40 Figure 4.12: Evacuation & Fire Safety Plan of Inventory Section………….…………...42 Figure 5.1 : Sample Section of TRZ Garments Industries Ltd…………….…………….44 Figure 5.2: Automatic Pattern Cutting Machine…………………………………………47 Figure 5.3 : Plotter Machine…………………………………………………………......48
  • 14. Industrial Training Report on TRZ Garments Industry Ltd. XIV Figure 5.4: Evacuation & Fire Safety Plan of Sample Section….……………………….50 Figure 6.1 : Fabric Relaxation Area………………………………………………….......53 Figure 6.2: Fabric Relaxation Machine………………………………………………….54 Figure 6.3: Fabric Spreading Table in TRZ Garments Industry Ltd…………………….55 Figure 6.4: EASTMAN Automatic Spreader…………………………………………....56 Figure 6.5: Manual Spreading…………………………………………………………....57 Figure 6.6: Marker Setting……………………………………………………………….57 Figure 6.7: Fabric Cutting………………………………………………………………..58 Figure 6.8: Cutting Section in TRZ Garments Industry Ltd………………………..........59 Figure 6.9: Brute Straight Knife Cloth Cutting Machine………………………………..61 Figure 6.10: KM Band Knife Cloth Cutting Machine…………………………….……..62 Figure 6.11: Auto Arm Cutter (Padding Cutter)…………………………….…...…........63 Figure 6.12: Fully Automatic End Cutter…………………………………….………….64 Figure 6.13: Monitor of Fully Automatic End Cutter………………………….…...........64 Figure 6.14: Numbering ……………………………………………………….………...65 Figure 6.15: Punch Machine………………………………………………….…..……...66 Figure 6.16: Sticker Machine……………………………………………………….........66 Figure 6.17: Faults Are Found During CPI……………………………………………...68 Figure 6.18: 100% Cut Panel Check Area…………………………….…………………68 Figure 6.19: Reject Box…………………………………………………………….........69 Figure 6.20: Bundling……………………………………………………………………70 Figure 6.21: Fusing Machine in TRZ Garments Industry Ltd……………………...........72
  • 15. Industrial Training Report on TRZ Garments Industry Ltd. XV Figure 6.22: Evacuation & Fire Safety Plan of Cutting Section……….………………...75 Figure 7.1: Vest Made From Quilting…………………………………………..…..........77 Figure 7.2 : Quilting Section At TRZ Garments Industry Ltd…………………..….........77 Figure 7.3 : Automatic Pattern Cutting Machine (Quilting)………………………..........78 Figure 7.4: Pattern For Quilting…………………………………………………….........79 Figure 7.5: Padding…………………………………………………………….…...........80 Figure 7.6: Fake Fur………………………………………………………………...........81 Figure 7.7 : Padding Insertion By Manually……………………………………………..81 Figure 7.8 Automatic Fake Fur Filling Machine…………………………………...........82 Figure 7.9: Quilting Machine…………………………………………………….............83 Figure 8.1:Sewing Section (UNIT-1)……………………………………….…………...85 Figure 8.2: Model Line Of TRZ Garments Industry Ltd…………………………………89 Figure 8.3: Single Needle Lock Machine………………………………………..………94 Figure 8.4: Single Needle Lock (Auto)…………………………………………...……...94 Figure 8.5: Single Needle Chain Machine…………………………….…………………94 Figure 8.6: Double Needle Lock Machine………………………………………...……..95 Figure 8.7: Double Needle Lock Machine…………………………………………...…..95 Figure 8.8: Double Needle Lock (Auto)………………………………………………....95 Figure 8.9: Flat Lock Machine……………………………………………………….......96 Figure 8.10:4 Thread Over Lock Machine…………………………………………........96 Figure 8.11: 5 Thread Over Lock Machine……………………………………………...96 Figure 8.12: Feed Of The Arm Machine…………………………………………….......97
  • 16. Industrial Training Report on TRZ Garments Industry Ltd. XVI Figure 8.13: Kansai Special Machine…………………………………………………....97 Figure 8.14: Bar Tack Machine………………………………………………………….97 Figure 8.15: Vertical Trimmer Machine…………….……………………………….......98 Figure 8.16: Button Holing Machine…………………………………………………….98 Figure 8.17: Button Attaching Machine…………………………………………………98 Figure 8.18: Blind Stich Machine…………………………………………………….….99 Figure 8.19: Attaching Pocket Welting……………………………………………….....99 Figure 8.22 : Fire Safety And Evacuation Plan Of Sewing Section (Unit 2)……..........103 Figure 9.1: Thread Suckering Machine…………………………………………….…..106 Fig 9.2 : Steam Iron……………………………………………………………….…....107 Figure 9.3: Pressing………………………………………………………………….…108 Figure 9.4 : Spot Removing……………………………………………………….……108 Figure 9.5:Spot Lifter……………………………………………………………….….109 Figure 9.6: Cleaning Gun……………………………………………………………....109 Figure 9.7 : Hang Tag Attaching…………………………………………………….....109 Figure 9.7: HASIMA Needle Detector Machine…………………………………..…...110 Figure 9.8 : Cartoning…………………………………………………………...……...112 Figure 9.9 : Dispatching………………………………………………………………...112 Figure 9.10 : Emergency Evacuation And Fire Safety Plan Of Finished Store………..113 Figure 10.1: Sewing In Line Inspection By QI………………………………………....117 Figure 10.2 : Down Stitch…………………………………………………………........118 Figure 10.3 : Broken Sewing Thread…………………………………………………...118
  • 17. Industrial Training Report on TRZ Garments Industry Ltd. XVII Figure 10.4 : Velcro Up Down………………………………………………………....119 Figure 10.5: Bar Tack Stitch Problem……………………………………………….…119 Figure 10.6 : Inside Check Area…………………………………………………..........120 Figure 10.7 : Getup Check Area………………………………………………….…….121 Figure 10.8 : PDCA Cycle………………………………………………………….…..122 Figure 11.1: Pre Layout Planned By IE Department…………………………………...129 Figure 13.1: Maintenance Room………………………………………………........…..149 Figure 14.1:Attendance Automated Machine……………………………………….….152 Figure 14.2 : First Aid Box………………………………………………………….....154 Figure 14.3 : Medical Center………………………………………………………..….155 Figure 14.4 : Dining Hall…………………………………………………………….....155 Figure 14.5: Prayer Room……………………………………………………….….…..156 Figure : 14.6 :Fire Fighting Hose Pipe……………………………………………..…...157 Figure 14.7 :Water Bucket and Fire Fighting Shoes…………………………………....157 Figure 14.8: Fire Fighting Equipment’s and Fire Extinguisher……………………..….158 Figure 14.9 :Smoke Detector………………………………………………………..….158 Figure 14.10 :Fire Alarm…………………………………………………………….....158 Figure 14.11 : P.P.E Board…………………………………………………………..…159 Figure 14.12 : Air Circulation Fan…………………………………………………...…159 Figure 14.13 : Generator Room…………………………………………………...…....160
  • 18. Industrial Training Report on TRZ Garments Industry Ltd. 1 CHAPTER : 1 INTRODUCTION
  • 19. Industrial Training Report on TRZ Garments Industry Ltd. 2 1.1 Introduction : Internship is the mandatory for all textile students to fulfill his bachelor degree because it gives first hand experience of the complexities of practical life. As a result it benefits the students to relate acquired knowledge with practical job life. As engineering program is all about a technical study only theoretical knowledge is not enough for engineering working field without gathering practical knowledge from the industry premises. The prime objective of the internship program is to work under organizational environment so that, we can turn up ourselves as professionals with practical experience and can get a opportunity to reconcile the theoretical knowledge with real life situation. The technical education & practical experience is the most important as well as the theoretical knowledge. Industrial training is a part of study a practically running processing technology of an industrial unit for a student .In our university , processing machines are not in continuous running condition, so it would only provide demonstration of mechanical features & processing technology of the material in accomplishment of the theory there of but not of the situational variables to achieve practical knowledge. So two months industrial Training was arranged for us. All students will be given exposure fully within the real job situation. Industrial training help students to gain their self confidence and discover their own ability. It can also be a preparation to working environment later in future job life. The student will be more disciplined to follow rules and regulations when conducting industrial training. Textile education can’t be completed without proper industrial training. Because this industrial training program minimizes the gap between theoretical and practical knowledge and make me accustomed to industrial environment. We got an opportunity to complete two months long industrial training in TRZ garments industry limited, a sister concern of TRZ Group, located at Gacha road, Gacha, Gazipur Sadar, Gazipur. Which is 100 % export oriented apparel industry. We have completed our 8 weeks internship in TRZ garments industry limited. During our 8 months industrial training we got a chance to observe the process sequence of every department and try to learn the organizational activities . We
  • 20. Industrial Training Report on TRZ Garments Industry Ltd. 3 have noted down all the necessary information part-wise most beneficial outcome from the industrial training. 1.2 Objectives : The objectives of industrial training are given below :  To expose the actual working environment and enhance our knowledge and skill from what we have learned in the University.  To observe work of different departments and observe the work sequence of the departments.  To instill the good qualities of integrity, responsibility and self confidence  To know details about garments internal activities.  To achieve new idea bout woven garments manufacturing process  To know the management procedure and production procedure of a garment.  To get a good understanding of job descriptions and responsibilities  To enhance the ability to improve our creativity skills and sharing ideas.  To build a good communication skill with group of workers and learn to learn proper behavior of corporate life in industrial sector.  To adopt and comply with safety regulations in the industry.
  • 21. Industrial Training Report on TRZ Garments Industry Ltd. 4 CHAPTER : 2 COMPANY PROFILE
  • 22. Industrial Training Report on TRZ Garments Industry Ltd. 5 2.1 Company Name & Overview : TRZ garments industry ltd. is a well-established and leading SPECIAL woven garments manufacturing group in the RMG sector of Bangladesh consists of its three 100% Export oriented woven garments manufacturing facilities named TRZ garments industry ltd. The Company is a long-time supplier for amongst others, H&M,C&A, Inter sports, Didrikson, HEMA, ALDI and Carrefour. TRZ adheres to corporate social responsibility principles. Out of these three units TRZ garments industry ltd had actively taken part in the 3-year CBI export marketing program-`Target 2005.’TRZ garments industry ltd has also obtained the ISO 9001-2008 certificate by global group, BSCI, Sedex, Oekotex & WRAP . 2.1.1 General Information About TRZ Group : Table 2.1 : General Information About TRZ Group Factory Name TRZ Garments Industry Limited Type 100% Export Oriented Woven Garment Factory Name Of The Owner Mr. Haroon Ar Rashid CEO Ms. Tasnuva Rashid Moon Logo Year Of Foundation 1999 Sister Concerns  HN Garments Industry Ltd  Nowshin Garments Industry Ltd  TRZ Garments Industry Ltd  S.A Thread & Accessories Ltd  Ankur Packaging Industry Ltd
  • 23. Industrial Training Report on TRZ Garments Industry Ltd. 6 2.2 Company Address & Location : Address Gacha Road, Gacha, Gazipur Sadar,Gazipur- 1704. Tel.88-02-9293672, 9293623, 9293624,9293625 E-mail:INFO@TRZGROUP.COM Web: www.trzgroup.com Nearest Airport & Travel Distance Hazrat Shahjalal International Airport, 40 Min By Road. Nearest Sea port & Travel Distance Chittagong Sea Port. 7.00 Hours By Road. 2.2.1 Location Map : Figure 2.1: TRZ Garments Industry Ltd From AUST in Google Map
  • 24. Industrial Training Report on TRZ Garments Industry Ltd. 7 Figure 2.2 : Top View of TRZ Garments Industry Ltd from Google Map
  • 25. Industrial Training Report on TRZ Garments Industry Ltd. 8 2.2.2 Pictorial View : Figure 2.3 : Pictorial View of TRZ Garments Industries Ltd.
  • 26. Industrial Training Report on TRZ Garments Industry Ltd. 9 2.2.3 Contact Persons : MR. HAROON AR RASHID Managing Director Mobile: +88 01711564988 E-mail: haroon@trzgroup.com MS. TASNUVA RASHID MOON CEO Mobile: +88 01711426662 E-mail: tasnuva@trzgroup.com KH. NAYEEM-UL HAQUE DIRECTOR-Admin,HR & Compliance Mobile: +88 01730030957 E-mail: nayeem@trzgroup.com MR. PRAKASH CHOWDHURY Sr. GM Marketing & Merchandising Mobile: +88 01711983098 E-mail: prakash@trzgroup.com MR. DELOWER HOSSAIN Sr. GM Marketing & Merchandising Mobile: +88 01731700661 E-mail: delower@trzgroup.com
  • 27. Industrial Training Report on TRZ Garments Industry Ltd. 10 2.4 Product Name and Sample Pictures : Table 2.2 : Product Name and Sample Pictures Product Name Sample Pictures Heavy Jacket Vest Overall Outer Wear Bottom Wear
  • 28. Industrial Training Report on TRZ Garments Industry Ltd. 11 Sleep Wear Swim Short 2.5 Production Capacity : Table 2.3 Production Capacity of TRZ Garments Industry Ltd. Name of the Items Pcs/ Day Pcs/Month Heavy jacket 13,750 357500 Bib overall 13,750 357500 Coverall 13,950 362700 Trousers / shorts 31,950 830700 Swimwear 42,950 1110200 Ski bib/snow pant 13,750 357500 Vest 19,300 501800 Fleece jacket 36,325 944450
  • 29. Industrial Training Report on TRZ Garments Industry Ltd. 12 2.6 Major Customers : Table 2.4 :Major Customers of TRZ Garments Industry Ltd. With Origin & Logo Name of the buyers Origin Logo H&M Sweden CARREFOUR France LI&FUNG (MILES- ALDI) Hongkong TERRANOVA Italy SPRING FIELD Spain SEARS USA HEMA Netherland NEXT England
  • 30. Industrial Training Report on TRZ Garments Industry Ltd. 13 2.7 Factory Capacity : Table 2.5 :Factory Capacity Total factory space 327344 SFT Total production line 50 Total machine 3667 No of machine per line 44 Employee 4322 Monthly production 740000 LINDEX Sweden C&A Germany
  • 31. Industrial Training Report on TRZ Garments Industry Ltd. 14 2.8 Certification And Audit : Name of the Audit and Certificate Logo Result Details WRAP Gold Certificate Worldwide Responsible Accredited production (WRAP) is an independent, objective, non-profit team of global social compliance experts dedicated to promoting safe, lawful, humane and ethical manufacturing around the world through certification and education. BSCI 97% score BSCI is a leading supply chain management system that supports companies to drive social compliance and improvements within the factories. BSCI implements the principle international labor standards protecting workers rights. ACCORD No Major Issues Found The Accord is an independent, legally binding agreement between brands and trade unions designed to work towards a safe and healthy Bangladeshi Ready-Made Garment Industry. Its purpose is to enable a working environment in which no worker needs to fear fires, building collapses, or other accidents that could be prevented with reasonable health and safety measures. ALLIANCE No Major Issues Found The Alliance for Bangladesh Worker Safety (Alliance) is a legally binding, five-year commitment to improve safety in Bangladeshi ready-made garment (RMG) factories.
  • 32. Industrial Training Report on TRZ Garments Industry Ltd. 15 SEDEX No Non- complian ce Sedex is a non-profit organization for business committed to continuous improvement of the ethical performance of their supply chains. Companies join sedex in order to use the sedex web-based system, participate in sedex governance, participate in working groups, network and engage with other sedex members. ICS 99% score Bangladesh set to launch its own garment worker safety initiative. Bangladesh textile and apparel companies have reportedly drawn up new proposals to launch their own. Figure 2.4: Certification And Audits
  • 33. Industrial Training Report on TRZ Garments Industry Ltd. 16 2.10 Manpower : Table 2.6 : Total Manpower of TRZ Garments Industry Ltd. Section Total Factory Administration 11 Compliance 20 Merchandising 23 Commercial Section 14 Accounts 7 Store 30 Personnel 9 Cutting Section 144 Production Staff 273 Sewing Section 2848 Quality 337 Finishing 416 Maintenance 52 Security 68 Cleaner 70 Total 4322
  • 34. Industrial Training Report on TRZ Garments Industry Ltd. 17 2.11 Corporate Social Responsibility (CSR): TRZ Corporate Social Responsibility (CSR) company policy refers to responsibility toward environment. TRZ recognizes the need to protect the natural environment. Keeping our environment clean and unpolluted is a benefit to all. TRZ always follow best practices when disposing garbage and using chemical substances. Stewardship will also play an important role. TRZ existence is not lonely. It’s part of a bigger system of people, values, other organizations and nature. The social responsibility of a business is to give back to the world just as it gives to us. ⦿ TRZ ensure that we don’t risk the health and safety of our employees and community. ⦿ Avoid harming the lives of local and indigenous people. ⦿ Support diversity and inclusion. ⦿ Recycling ⦿ Conserving energy. ⦿ Using environmentally‐friendly technologies. ⦿ Money, food, or other help given to those in poverty or need. ⦿ Donate warm clothes to poor or needy people. Figure 2.5: TRZ Group’s Contribution.
  • 35. Industrial Training Report on TRZ Garments Industry Ltd. 18 2.12 Banks : Bank Name Logo ADVISING BANK-1 UNITED COMMERCIAL BANK LTD. Banani Branch, Sharif Plaza, 39, Kamal Ataturk Avenue, Banani, Dhaka-1213,Bangladesh. Tel: 880-2-9891674,9893166,9890437-EXT-110 Fax: 02-9891877 ADVISING BANK-2 MERCANTILE BANK LIMITED. Uttara Branch House#10A, Road#7 D SECTORS#09, Uttara Model TownDhaka-1230, Bnagladesh. Tel. 88-02-8955879, 8958177, 8958244 Fax: 88-02-8955881 2.13 Fire Service Department Action Plan : Figure 2.6 : Fire Service Department Action Plan
  • 36. Industrial Training Report on TRZ Garments Industry Ltd. 19 CHAPTER : 3 GARMENT UNIT
  • 37. Industrial Training Report on TRZ Garments Industry Ltd. 20 3.1 Garments Production Process: Step by step garments manufacturing sequence of TRZ garments industry ltd. is given below: Design/ Sketch (From Tech pack) Pattern Design Sample Making Production pattern Grading Marker Making Spreading Cutting Sorting/ Bundling Sewing/ Assembling Inspection Pressing/ Finishing Final inspection Packing Dispatch
  • 38. Industrial Training Report on TRZ Garments Industry Ltd. 21 3.2 Operation of Garments Manufacturing: Table 3.1: Operation of Garments Manufacturing in TRZ Garments Industry Ltd. SL No. Operation JOB Method 01 Design/ Sketch A particular style of design/ sketches with measurement mainly comes from the buyer to manufacturer. Computerized 02 Basic Block Basic block is an individual element of garments, which is created by without any allowance, style, and design. Manual/ Computerized 03 Working Pattern Working pattern is made for a particular style with net dimension concerning the basic block along with allowance. Manual/ Computerized 04 Sample Garments After making a sample, it is sent to buyer for approval to correct the faults and write comment on sample garments. Manual 05 Approved Sample After re-correct the sample faults, it is again sent to buyers. If it is ok, then it is called approved sample. Manual 06 Costing In this stage apparel merchandisers prepare a costing sheet for the buyer. Including fabric costing, cost of making (CM) charged, trimmings, profit etc. Manual 07 Production Pattern For bulk production making production pattern with allowance and net dimension. Computerized 08 Grading Different size should be graded as per buyer requirement like S, M, L, XL, XXL. Computerized
  • 39. Industrial Training Report on TRZ Garments Industry Ltd. 22 09 Marker Making For a particular style of garments, marker is made with a thin paper which is contains all the components of different sizes. Computerized 10 Fabric Spreading In this stage fabric is spread on table properly for cutting. It is done by manually or computerized way. Manual/ Computerized 11 Cutting Fabric cutting is done according to marker dimension. Manual/ Computerized 12 Sorting & Bundling After the cutting sort out the fabric according to size and color and for each size make in individual bundles. Manual 13 Sewing Sewing department is called heart of apparel manufacturing. In this section, assemble a full garment by sewing. Manual 14 In-line Inspection This inspection is done at the time of production, so that any defect occurring at this time may be located at the earliest stage. Manual 15 Ironing & Finishing After sewing process, this complete garments are send to finishing section for ironing and also other finishing processes are done like extra loose thread cutting, measurement checking, tag attaching etc . Manual 16 Tagging All label and tags are attached with garments such as price tag, size tag, care label etc. Manual
  • 40. Industrial Training Report on TRZ Garments Industry Ltd. 23 17 Final Inspection Final inspection is very important for an export order shipment. Different parts of garments are inspected in this stage such as garments main fabric, accessories, trims, label, fabric faults etc. Should be inspected as initial sample. Manual 18 Packing Packing is done by buyer’s instructed Polyethylene bag. This process is done manually. Manual 19 Garment Cartoning After packing, it should be placed in cartoning for export. Manual 20 Dispatch Shipment Completely ready for shipment. Manual
  • 41. Industrial Training Report on TRZ Garments Industry Ltd. 24 CHAPTER : 4 INVENTORY
  • 42. Industrial Training Report on TRZ Garments Industry Ltd. 25 4.1 Inventory Section: Inventory section is mainly used to store the raw materials goods. Inventory section is also known as raw materials section. Fabrics, accessories, trimmings ,machines are stored in this inventory section. This department is located at the ground floor of the building. There are 4 types of sub sections in inventory section. They are : 4.2 Raw Materials Ware House : Raw materials ware house is a part of Inventory section. Raw materials are required to make a full garment are stored in this section.In this ware house,materials are separated from buyer to buyer. 4.3 Bonded Ware House : A bonded house is a secure ware house where fabrics are stored. After fabric inspection, according to shade variation fabrics are stored in bonded ware house. 4.4 Accessories Ware House : Accessories and trimmings required to make a garments are kept in this section.After visual inspection accessories and trimmings are stored in accessories and trimmings house. INVENTORY SECTION Raw materials ware house Bonded ware house Accessories ware house Raw materials inspection section Fabric inspection section Accessories Inspection Section Idle machine ware house Stock house
  • 43. Industrial Training Report on TRZ Garments Industry Ltd. 26 4.5 Types of Fabrics Used at TRZ Garments Industry Ltd are Given Below :  100% polyester taffeta  100% polyester micro  100% plain weave  100% cotton twill  98% cotton 2% spandex twill  100% cotton  Denim (62% cotton 30% polyester 8% viscose),(70% cotton 30% polyester),(98% cotton 2% spandex)  100% polyester  Mesh  60% polyamide 40% polyester  Dobby (65% polyester,35% cotton)  Herringbone  100% polyester pounge  100% polyester rib stop  Jersy (65% polyester,35% cotton),(100% polyester)  Sherfar  100% polyester tricot  Corduroy
  • 44. Industrial Training Report on TRZ Garments Industry Ltd. 27 4.6 Types of Accessories and Trimmings are Used at TRZ Garments Industry Ltd :  Sewing thread  Zipper  Main label  Care label  Size label  Interlining  Hand tag  Adjustable tag  Stretch tag  Stricker  Button  Elastic  Eyelet  Hook  Polybag  Hole elastic  Carton  Gum tape  Hanger  Cord
  • 45. Industrial Training Report on TRZ Garments Industry Ltd. 28 Figure 4.1: Accessories Ware House Figure 4.2: Bonded Ware House 4.7 Raw Materials Inspection Section : In this section raw materials such as fabric,accessories,trimmings are inspected according to the requirement of the buyer by following fabric inspection method and raw materials inspection method . 4.7.1 Fabric Inspection Section : To find out the defects or faults in a fabric lot fabric inspection are done. Different types of methods are used to identify the defects of fabric. Some methods and tests are given below:  4 point system fabric inspection (10%)  Twisting Test  Shrinkage test  Segragation  Orginal Color Labdip  GSM test
  • 46. Industrial Training Report on TRZ Garments Industry Ltd. 29 4.7.1.1 Four Point System Fabric Inspection (10%): Four point system, is a standardized test method for fabric visually inspecting and grading. Four-point system is widest acceptance in fabric inspection due to its practical, impartial and worldwide recognized. The four-point system derives its name from the basic grading rule that a maximum of four penalty points can be assessed for any single defect and that no linear meter can be assigned more than four points regardless of the number of defects within that piece. To use this system below things should be in concern.  Fabric preparation  Identify the defects or faults  Criteria for giving penalty points  Point calculation  Point calculation for individual rolls  Check sheet or inspection format  Types of defects found in fabric.  Fabric Preparation : 10% of fabrics roll are selected randomly from fabric rolls. Then they are separated and brought near the fabric inspection machine for inspection. If it is failed, 15% will be carried out. If it fails again, 100% will go under fabric inspection system.  Identify The Defects or Faults: Normally fabric is inspected under good light condition by using fabric inspection machine. When a defect is observed during inspection then defects must be marked with sticker at the location of defect on with a marker (sticker, swift tack etc). To ensure the accurate width of the fabric during inspection fabric width is measured by using scale or tape.
  • 47. Industrial Training Report on TRZ Garments Industry Ltd. 30  Criteria For Giving Penalty Points : In the following table the penalty evaluation points has been given for different length of fabric defect and dimension of holes. According to the length of the defect point should be given. By using tape, the length of the defect or faults is measured then point is given for this defect. Table 4.1 : Criteria For Giving Penalty Points. SIZE OF DEFECTS PENALTY POINTS Length of defects in fabrics (either length or width wise) Defects up to 3 inches 1 Defects > 3 inches < 6 inches 2 Defects > 6 inches < 9 inches 3 Defects > 9 inches 4 Holes and opening 1 inch or less 2 Over 1 inch 4  Points Calculation : Once the rolls are inspected, the points per 100 square yards or meter must be calculated to determine acceptability of the roll.
  • 48. Industrial Training Report on TRZ Garments Industry Ltd. 31  Points Calculation For Individual Roll : Points / 100 sq. yd. = (Total points in roll *36*100)/ (Inspected fabric length in yards * fabric width in inches) Points / 100 sq. meters = (Total points in roll * 100000)/ (Inspected fabric length in meters * fabric width in mm ) TRZ Garments industry Ltd follow some acceptable range to accept or reject the fabric rolls according to the method and buyers choice. That varies from fabric to fabric such as woven or knit and also varies according to the characteristics of the fabric. Table 4.2 : Acceptable Points For 4 Points System are Used In TRZ Garments Industry Ltd. WOVEN ACCEPTABLE POINTS JERSEY ACCEPTABLE POINTS Fabric Types Average consignment Individual Roll Fabric Types Average consignment Individual Roll Wool 10 13 Single Jersey 15 20 Synthetic 13 17 Double Jersey 18 24 Corduroy 25 30 Interlock 22 28 Other Natural 18 24 Warp Knit 20 26
  • 49. Industrial Training Report on TRZ Garments Industry Ltd. 32 Example: A fabric roll 150 yards long and 56" wide contains following defects. 6 defects up to 3" length 6×1 = 6 points 4 defects from 3" to 6" length 4×2 = 8 points 2 defects from 6" to 9" length 2×3 = 6 points 1 defects over 9" length 1×4 = 4 points 1 hole over 1" 1×4 = 4 points Total defects points 28 points Therefore, =( 28×3600 ) ÷ ( 56×150 ) Points / sq. yards = 12 points Machine specification : Name of the Machine : Winda Fabric Inspection Machine Model Number : E tex 02-2014 Brand Name : winda Country of origin : China Figure 4.3 : Fabric Inspection Machine.
  • 50. Industrial Training Report on TRZ Garments Industry Ltd. 33  Check Sheet or Inspection Format: To record or to collect defect points during inspection, an inspector uses a simple check sheet. A check sheet includes general details, details of fabric lot, fabric defects according to their sizes, summary of fabric defects, quantity inspected and total penalty points and result of the fabric lot after inspection. Tally marking is used for recording of number of defects.  Types of Defects Found in Fabric: Holes, Foreign Yarn, Black dot, Min Yarn, Slub, Joint, Dye mark, Oil spot ,Thick yarn, Line mark, Misprint, Absence of print, Broken embroidery design, Broken filaments, Weft crack, Oily weft, Selvedge defect . Figure 4.4: Fabric Defect Swatch Board
  • 51. Industrial Training Report on TRZ Garments Industry Ltd. 34 4.7.1.2 Twisting Test: Twisting test is done to find out any types of twisting in the fabric. A normal procedure is followed for the twisting test. Sample is made according to buyer requirement . 3% Twisting is acceptable for H&M. Highest 5% twisting is acceptable. 4.7.1.3 Shrinkage Test: 10% fabric of total fabric undergoes shrinkage test. 60cm×60cm from each roll is cut at first. The sample which is taken for shrinkage test is spread on table. Then a template of 50cm×50cm is put on sample fabric which is square size. Then the samples are marked as 50cm×50cm. These samples are then sent for washing. Normal wash is done upon the fabric at 60°c temp for 90 min. After washing the fabric is taken out & dried. It can be either be flat dry or tumble dry. Shrinkage % = (length of fabric before wash-length if fabric after wash)/(length of fabric after wash)×100 % Figure 4.5 : Twisting Testing
  • 52. Industrial Training Report on TRZ Garments Industry Ltd. 35 Table 4.3 : Data of Shrinkage Test of TRZ Garments Industry Ltd. Roll No Roll Length Yards Before Wash Shrinkage After Wash 75 Length Width Length Width Length Width 50 cm 50 cm -1 -1.6 -2% -3.2% A-4 50 cm 50 cm -1 -2 -2% -4% 50 cm 50 cm -1 -1.5 -2% -3% 50 cm 50 cm -1 -1.5 -2% -3% 50 cm 50 cm -1 -1.6 -2% -3.2% Figure 4.6: Shrinkage Test 4.7.1.4 Shade Segregation Test: Shade segregation is a process of combining all the shades of a lot together. For doing this samples of 9×9 inch is collected from each roll of fabric and then stitched together. This is known as Blanket. Samples are collected from 100% roll of a lot, blanket is prepared to compare and separate the different shades in the same lot. Below figure shows an example of segregation blanket.
  • 53. Industrial Training Report on TRZ Garments Industry Ltd. 36 While doing shade segregation ,color matching done by using paramount matching cabinet which is provided with D-65,TL-84,UV,INCA light sources. Different shades are mentioned like shade -A,B,C etc. Sometimes shade group are also made if shades are too close. Thus, shade bands are made. Color matching cabinet machine is used to done this test. Machine Specification : Machine Name : Color matching cabinet SL : 001 Model : CMC-6000-6 E-tex ID : E-tex BD 2014 Country : Hongkong Figure 4.7 : Color Matching Cabinet
  • 54. Industrial Training Report on TRZ Garments Industry Ltd. 37 Figure 4.8: Blanket For Shade Segregation 4.7.1.4 GSM Test : GSM (Gram per meter square) or weight test is done with the GSM cutter. At first the fabric is taken in and GSM cutter is put upon the fabric. Then the fabric is cut and weighted. The weighted value is multiplied by 100 to find the GSM of the fabric. Figure 4.9: GSM Cutter Figure 4.10 : Weight Measurement Box
  • 55. Industrial Training Report on TRZ Garments Industry Ltd. 38 4.7.2 Accessories Inspection Section : All the required accessories are visually inspected for defects and then it is stored in the accessories ware house. Quality control of accessories and trimmings are perform based on AQL 1.5 4.7.2.1 AQL 1.5: ‘AQL’ stands for ‘Acceptable Quality Limit’. It decides on the maximum number of defective units, beyond which a batch is rejected. AQL is one of the most frequently used terms when it comes to quality in the apparel export industry . Table 4.4 : Trims Inspection Method (AQL 1.5) Used In TRZ Garments Industry Ltd . LABEL (PCS) AQL 1.5 CHECK QTY ACCEPT QTY REJECTED 51-90 1.5 13 0 1 91-150 20 1 2 151-250 32 1 2 281-500 50 2 3 501-1200 80 3 4 1201-3100 125 5 6 3101-10000 200 7 8 10001-35000 315 10 11 35001-150000 500 14 15 4.7.2.2 Accessories Checking Procedure Used In TRZ Garments: A. Main Label Check: 1.Check with original approval trims card. 2.Lable check with order sheet. 4.Un-readable label not acceptable.
  • 56. Industrial Training Report on TRZ Garments Industry Ltd. 39 B. Care Label Check : 1.Check with original approval trims card. 2.Lable check with artwork and order sheet. 3.Lable all written check all country, wash, symbol, CA number with art work. C. Thread Check : 1.Check with original approval trims card. 2.Shade check . 3.Thread strength check. 4.Thread count check. D. Elastic Check: 1.Check with original approval trims card. 2.Elastic manufacturer and expire date check. 3.Elastic measurement check and wash check. E. Zipper: 1.Check with original approval trims card. 2.Nickel Test per packet 5 pcs. 3.Zipper locked check and runner check. 4.Zipper size check. F. Button: 1.Check with original approval trims card. 2.Per packet minimum 10 pcs nickel test. G. Leather Patch: 1.Check with original approval trims card. 2.Measurement check.
  • 57. Industrial Training Report on TRZ Garments Industry Ltd. 40 H. Price Tag: 1.Price tag check with price booking list. 2.Price tag color code check with order sheet. Figure 4.11 : Different Types of Trimmings And Accessories. 4.8 Idle Machine Ware House: Idle machine ware house is another portion included in the inventory floor. Here mainly machines which are idle now due to order and design variations, are kept in the ware house. 4.9 Store House: After completing an order sometimes fabrics and trimmings are remain. And some times also extra garments are produced during production. To store those items Store house is used.
  • 58. Industrial Training Report on TRZ Garments Industry Ltd. 41 4.10 Organogram of Store Department in TRZ Garments Industry Ltd: 4.11 Organogram of Fabric and Trimmings Accessories section : AGM EXECUTIVE OFFICER ASSISTANT OFFICER STORE ASSITANT MANAGER OFFICER ASSISTANT OFFICER MANAGER ASSISTANT MANAGER IN CHARGE SUPERVISOR
  • 59. Industrial Training Report on TRZ Garments Industry Ltd. 42 4.12 Manpower Summery of Store Department : Table 4.5 :Total Manpower of Store Department in TRZ Garments Industry Ltd. Designation No of people Assistant General Manager 1 Manager 1 Executive 1 Officer 3 Assistant Officer 7 Store Assistant 2 Loader 23 4.13 Evacuation & Fire Safety Plan of Inventory Section: Figure 4.12: Evacuation & Fire Safety Plan of Inventory Section
  • 60. Industrial Training Report on TRZ Garments Industry Ltd. 43 CHAPTER : 5 SAMPLE SECTION
  • 61. Industrial Training Report on TRZ Garments Industry Ltd. 44 5.1Introduction: Sampling of an apparel is done in this section. Sampling is very important in apparel industry because the buyers usually place the order after reviewing the quality of the samples. Buyers also requires different types of sample after placing order. In a word sample is the physical form of buyers specification. Sample is the representative of mass quantity. In sample section, planning of garments developed in 3 stages-  Sample development  Costing and Booking Consumption  Production pattern and marker Figure 5.1 : Sample Section of TRZ Garments Industries Ltd.
  • 62. Industrial Training Report on TRZ Garments Industry Ltd. 45 5.2 Different Sample Flow Chart : Development sample Fit measurement Sample Fit sample Pre production sample Consumer testing sample Size set sample Production sample Pre final sample
  • 63. Industrial Training Report on TRZ Garments Industry Ltd. 46 5.3 Machine used in Sample Section: Initially all the sewing machine required to produce a sample garments is present in the sample section. List of machines present in the sample section is given below: Table 5.1 :Machine Used in Sample Section in TRZ Garments Industries Ltd. Serial No Name of the Sewing Machine Number of machines 01 Single Needle Lock Stitch Machine (Auto) 34 02 Single Needle Lock Stitch Machine 05 03 Double Needle Lock Stitch Machine 01 04 Double Needle Lock Stitch Machine 01 05 Flat Lock Machine 02 06 Bar Tack Machine 02 07 Feed Of The Arm Machine 01 08 Eyelet Machine 01 09 Snap Button Machine 03 10 Blind Stitch Machine 01 11 4 Thread Overlock Machine 02 12 5 Thread Overlock Machine 02 13 Double Needle Chain Stitch Machine 03 14 Button Attaching Machine 02 15 Button Hole Machine 02 16 Kansai Special Machine 02
  • 64. Industrial Training Report on TRZ Garments Industry Ltd. 47 5.4 Pattern Section : Pattern Section can be said as measurement section. Here different grading and size is made according to buyers requirement. Also, different design can be made in this section automatically by using software. In a garment industry there are two types of pattern uses based on their capability. Mostly big companies are used CAD as well as little companies are used manual pattern. In TRZ garments industries ltd. CAD is used for pattern making and also used manual pattern some cases. Pattern Making Software: WINDA Design and Grading CAD system. Figure 5.2: Automatic Pattern Cutting Machine Machine Specification : Machine Name : Pattern Cutting Machine Model No : WD-F1209 Manufacturer : Winda Technology Ltd. Country Of Origin : China
  • 65. Industrial Training Report on TRZ Garments Industry Ltd. 48 5.5 Marker Making: Marker making is the next steps of pattern grading. After pattern grading, pattern of different parts of apparel is placed on the market. That’s marker is placed on fabric which will be cut for sewing. Maker is a large thin paper which contents the required pattern pieces of various sizes for particular styles of apparel. This marker making is an important task because it determines the efficiency of a marker. Marker Software: WINDA Design and Grading CAD System. Figure 5.3 : Plotter Machine Machine Specification : Machine Name : Plotter Machine Brand Name : WINDA Country of origin : China Number of machine : 02
  • 66. Industrial Training Report on TRZ Garments Industry Ltd. 49 5.6 Organogram of Sample Section: 5.7 Manpower of Sample Section: Table 5.2 : Manpower of Sample Section in TRZ Garments Industry Ltd. Designation No of person Sample & CAD Manager 01 Senior QA 01 Supervisor Tech 03 Mechanic in charge 01 Sample Cutter 05 QA 01 Operators 35 Helper 02 Pattern Master 02 Marker maker 02 SAMPLE & CAD INCHARGE SUPERVISOR SAMPLE CUTTER SENIOR QA QA SUPERVISOR TECH OPERATORS HELPER MECHANIC IN CHARGE PATTERN MASTER MARKER MAKER
  • 67. Industrial Training Report on TRZ Garments Industry Ltd. 50 5.8 Evacuation & Fire Safety Plan of Sample Section: Figure 5.4: Evacuation & Fire Safety Plan of Sample Section
  • 68. Industrial Training Report on TRZ Garments Industry Ltd. 51 CHAPTER : 6 CUTTING SECTION
  • 69. Industrial Training Report on TRZ Garments Industry Ltd. 52 6.1`Flow Chart of Cutting Section in TRZ Garments Industry Ltd : Bring fabric at floor Fabric relaxation Fabric spreading Layer inspection Marker setting Cutting Sorting Numbering Cut panel check Replace of rejected parts Bundling Ready for sewing
  • 70. Industrial Training Report on TRZ Garments Industry Ltd. 53 6.2 Bring fabric at Floor: To bring the fabric from inventory section to the cutting floor is the initial work of cutting department, During fabric dispatch from the inventory, cutting in-charge, inventory in- charge and inspection in-charge remains present at inventory and notes down all dispatched roll number of fabric and other required information. 6.3 Fabric Relaxation : Fabric relaxation process is the next process after getting the fabric from the inventory section. In this period fabric are relaxed for 12-36 hours. Relaxation hours depends on the type of fabrics and construction of the fabric. For spandex,fabric relaxation is so important. Table 6.1: Fabric Relaxation Time For Difference Fabrics In TRZ Garments Industry Ltd. Types Of Fabric Relaxation Time 100% Cotton Woven 06 hours Fabric Containing 2% Spandex 12 hours Fabric Containing 4% Spandex 24 hours Fabric Containing more than 4% Spandex 36 hours Rib 24 hours Figure 6.1 : Fabric Relaxation Area.
  • 71. Industrial Training Report on TRZ Garments Industry Ltd. 54 6.3.1 Fabric Relaxation Machine : Machine Specification: Machine Name : ZU Fabric Relaxation Machine Model No : F9-275 Country : Germany Figure 6.2: Fabric Relaxation Machine 6.4 Fabric Spreading : Fabric spreading is the process of laying fabrics in stack from as per marker length and width. The shape of the fabrics that is attained as per spreading of fabric, is called the ‘Fabric Lay’. In the ‘fabric lay’ there may have fabrics in 2 to hundreds of layers. Fabric spreading may be done manually or it can be done by machines also. Fabric lay is done mainly for achieving two objects – for fabric saving and for time saving during cutting of fabric of each garment. Standard number of cutting lay is 70 for denim fabric and the lay height is kept in between 2.5 inch to 3 inch maximum in TRZ garments industry ltd.
  • 72. Industrial Training Report on TRZ Garments Industry Ltd. 55 6.4.1 Requirements of Fabric Spreading : For making correct and fair lay of fabric after spreading, a number of conditions and technical aspects need to be fulfilled. Some of them are given below:  Alignment of fabric plies  Easy separation of the cut lay into bundle  Fabric must be flat  Matching check or stripes  Correct ply tension  Use of under lay paper  Fabric safety allowances 6.4.2 Fabric Spreading Table: Spreading carried out on special tables with smooth surfaces. The width of the table must be at last 20 cm more than of the spread fabric. The length of the depends on the specifics of the technological process and the area of the cutting room. No of fabric spreading table in TRZ garments industry ltd : 13 Figure 6.3: Fabric Spreading Table in TRZ Garments Industry Ltd
  • 73. Industrial Training Report on TRZ Garments Industry Ltd. 56 6.4.3 Types Of Fabric Spreading in TRZ Garments Industry Ltd :  Spreading by auto spreader  Manual spreading Machine Specification : Machine Name :EASTMAN Automatic Spreader Model No :NA800S Maximum Spreading width :1655 mm Table width :1830 mm Width of the machine :350kg Figure 6.4: EASTMAN Automatic Spreader
  • 74. Industrial Training Report on TRZ Garments Industry Ltd. 57 Figure 6.5: Manual Spreading 6.5 Layer Inspection: During spreading they must ensure correct face side with approval cutting and as well as QC shade card. If any discrepancy found or confused has to inform concerns person and hold until clarification by a senior responsible person. 6.6 Marker Setting : After spreading all required fabric plies, a marker printed on paper of thickness 45-80 gm/m2 is placed on the top ply. At first holes are made in marker, Then the marker paper is attached with the fabric by scotch tape and clip. Figure 6.6: Marker Setting
  • 75. Industrial Training Report on TRZ Garments Industry Ltd. 58 6.7 Fabric Cutting : Fabric cutting is started after spreading. Making of garments part by cutting of fabrics from the spread or lay of fabric accurately and fairly as per the drawing of the patterns is called the cutting of fabrics. The job of fabric cutting is very much important, because is there any mistake in fabric cutting, then it is difficult to get it rectified, even in some cases it may not be possible to rectify. Accurate cutting depends on methods of cutting and marker planning. For manual cutting cutting accuracy depends on –  Sharpness of knife  Skill of operator  Attentiveness of operator  Fabric lay height Figure 6.7: Fabric Cutting
  • 76. Industrial Training Report on TRZ Garments Industry Ltd. 59 6.7.1 Requirements of Fabric Cutting:  Precession of cut  Clean edge  Unfused edge  Support of the lay  Consistent cutting Figure 6.8: Cutting Section in TRZ Garments Industry Ltd 6.7.2 Accuracy Problems in The Cutting Process: Perfect cutting accuracy can not be achieved by manual cutting methods. The cutting quality is negatively influenced by several factors. They are :  Displacement of fabric plies  Shape of the cutting device  Movement of cutting device  Ease of transfer of a cutting machine  Notches defect
  • 77. Industrial Training Report on TRZ Garments Industry Ltd. 60 6.7.3 Notches and Cloth Making Drill: Notches and drill marks are placed at significant points on components to guide subsequent sewing operations. They provide accurate and correct joining of components, formation of pleats, correct sewing of darts and the precise fixing of added components such as patch pockets, flaps, and so on. 6.7.4 Methods of Fabric Cutting in TRZ Garments Industry Ltd: 1.Manual  Scissor 2.Semi-Automatic Machine  Straight knife  Band knife  Fabric padding cutter 3.Automatic Cutting Machine  Fully automatic end cutter
  • 78. Industrial Training Report on TRZ Garments Industry Ltd. 61 6.7.5 Different Types of Cutting Machine: Name of the machine: BRUTE Straight Knife Cloth Cutting Machine Manufacturer : Eastman Machine Company RPM :3000~3600 Country of origin :USA Figure 6.9: Brute Straight Knife Cloth Cutting Machine
  • 79. Industrial Training Report on TRZ Garments Industry Ltd. 62 Band Knife Cutting Machine: Name of the machine : KM Band Knife Cloth Cutting Machine Manufacturer :KM Model No : KBK -700 Serial No :03810 Rated Current :5.1 A Motor Output :1120 W Country of Origin : Japan Figure 6.10: KM Band Knife Cloth Cutting Machine
  • 80. Industrial Training Report on TRZ Garments Industry Ltd. 63 Auto Arm Padding Cutter: Name of the machine : Auto Arm Cutter (Padding Cutter) Manufacturer :HOSIMA INTERNATIONAL PTE Ltd. Model No :SC 2000 Machine Weight :150kg Cutting Machine Blade Size : 8" , 10" Cutting Capacity :16.5 cm to 21.5 cm Standard Unit for Table Width up to : 204 cm (80") Country of Origin :China Figure 6.11: Auto Arm Cutter (Padding Cutter)
  • 81. Industrial Training Report on TRZ Garments Industry Ltd. 64 Automatic End Cutter: Name of the machine :Fully Automatic End Cutter Manufacturer : Eastman Machine Company Model No : EC-9N Country of Origin :USA Figure 6.12:Fully Automatic End Cutter Figure 6.12: Fully Automatic End Cutter Figure 6.13:Monitor of Fully Automatic End Cutter Figure 6.13: Monitor of Fully Automatic End Cutter
  • 82. Industrial Training Report on TRZ Garments Industry Ltd. 65 6.8 Sorting : After cutting the sorter sorts the cutting parts according to size and design. Here same size cut parts are kept together. 6.9 Numbering: After sorting numbering is done. The process numbering means garments components are numbered to ensure that all components are stitched together. In TRZ Garments Industry Ltd, punch machine and sticker machine is used for numbering purpose. For numbering woven fabrics part normally punch machine is used and for mesh or warp knitted fabric sticker machine is used. Numbering Tag Information :  Cutting number  Size number  Serial number Figure 6.14: Numbering Figure 6.14: Numbering
  • 83. Industrial Training Report on TRZ Garments Industry Ltd. 66 Figure 6.15: Punch Machine Figure 6.16: Sticker Machine
  • 84. Industrial Training Report on TRZ Garments Industry Ltd. 67 6.10 Cut Panel Inspection (CPI) : After numbering all the cut fabric checked for faults and cutting defects the quality control inspector will check every cut panel .In TRZ garments industry ltd. 100% cut panel checked is done to identify the faults. QC inspector will make CPI report for every style. 6.10.1 Measurement Check During CPI : During inspection in cutting section at first measurement of garments parts are checked. 6.10.2 Faults Checked During CPI: Different types of faults are found during CPI .They are :  Crease mark  Foreign Yarn  Hole  Joint Stitch  Missing Yarn  Thick Yarn  Needle mark  Printing Mistake  Spot  Tension Loose  Wrong Number Figure 6.17: Faults are Found During CPI
  • 85. Industrial Training Report on TRZ Garments Industry Ltd. 68 Figure 6.18: 100% Cut Panel Check Area 6.11 Replaced of Rejected Parts : During cut panel inspection if they found any defect, the they write the serial number of defective item in cut panel inspection report. The defective parts are replaced by another parts. And those defective parts are stored in reject box.Every cutting table contains one reject box to store the rejected parts. Figure 6.19: Reject Box
  • 86. Industrial Training Report on TRZ Garments Industry Ltd. 69 6.12 Bundling : As per the production line requirements a certain number of pieces with all component are tight together, these process is called bundling. Each bundle contains a bundle card. 6.12.1 Bundling Card Information :  Bundle number  cutting number  Order Number  Parts name  Style  Size Number  Bundle quantity Figure 6.20: Bundling
  • 87. Industrial Training Report on TRZ Garments Industry Ltd. 70 6.13 Fusing : The process are being used for alternative use of joining fabrics among them fusing is most used process. Specially, the job of joining of interlining with sewing has almost been entirely replaced by fusing. In this process, the side of the base fabric of the interlining, where exists the resins or polymer, is placed at the under side of the fabrics of the garments properly and joined by applying heat and pressure. The polymer layer or resin in the interlining is melted by heat and the melted polymers entre into the fibers of the fabrics of the garments and the fabrics of interlining by pressure, and the melted polymers become hard. When it is cooled and the two fabrics that means, the fabric of the garment and the fabric of the interlining are bonded perfectly and rigidly. 6.13.1 Flow chart of Garment Fusing Process: Part of garment is to be fused separated ↓ Resonated interlining surface is placed and applied required pressure and temperature ↓ Resin on coating of interlining is melt by heat in to the fabric under pressure ↓ It becomes cool and hard both the fabric and interlining is attached
  • 88. Industrial Training Report on TRZ Garments Industry Ltd. 71 6.13.2 Fusing Machine: Machine name : Fusing machine Brand :HASHIMA Serial Number : FB Cr C2 Country of origin : Japan Pressure : 3.5 atm. Maximum Temperature : 140°C-165°C Dwell Time :10-15 sec Figure 6.21: Fusing Machine in TRZ Garments Industry Ltd.
  • 89. Industrial Training Report on TRZ Garments Industry Ltd. 72 6.14 Capacity of Cutting Section: Table 6.2: Cutting Section Instruments Instruments No Of Instruments Cutting Table 13 Automatic Spreading Machine 01 Fully Automatic End Cutter 13 Straight Knife Machine 24 Band Knife Machine 02 TSM Padding Cutter 02 Punch Machine 24 Sticker Machine 13
  • 90. Industrial Training Report on TRZ Garments Industry Ltd. 73 6.15 Organogram of Cutting Section in TRZ Garments Industry Ltd: CUTTING MANAGER ASST.CUTTING MANAGER FABRIC RECEIVE SUPERVISOR CUTTING IN-CHARGE SUPERVISOR CUTTER MAN CUTTER ASSISTANT WORKER
  • 91. Industrial Training Report on TRZ Garments Industry Ltd. 74 6.16 Manpower Summary of Cutting Section in TRZ Garments Industry Ltd: Table 6.3 :Total Manpower of Cutting Section in TRZ Garments Industry Ltd: Designation No of Manpower Cutting Manager 01 Assistant Cutting Manager 01 Fabric Receive Supervisor 02 Fusing in-charge 01 Cutting in-charge 03 Supervisor 06 Cutting Man 25 Cutting Assistant 18 Worker 110
  • 92. Industrial Training Report on TRZ Garments Industry Ltd. 75 6.17 Evacuation & Fire Safety Plan of Cutting Section : Figure 6.22: Evacuation & Fire Safety Plan of Cutting Section
  • 93. Industrial Training Report on TRZ Garments Industry Ltd. 76 CHAPTER : 7 QUILTING SECTION
  • 94. Industrial Training Report on TRZ Garments Industry Ltd. 77 7.1 Introduction : A coverlet for a bed, made of two layers of fabric with some softsubstance, as wool or do wn, between them and stitched in patternsor tufted through all thicknesses in order to pre vent the filling fromshifting. In TRZ garments industry limited quilting machine is used to make vest, fake down. To make this type of product automatic quilting machine is used in this garment. Figure 7.1: Vest Made From Quilting Figure 7.2 : Quilting Section at TRZ Garments Industry Ltd
  • 95. Industrial Training Report on TRZ Garments Industry Ltd. 78 7.2 Pattern Making : According to buyer requirement and design quilting pattern is made . Normally hard pattern is used for pattern making. Pattern is made from automatic pattern cutter machine. CAD system is used to make quilting pattern in TRZ garments industry ltd. Figure 7.3 : Automatic Pattern Cutting Machine (Quilting) Machine Specification : Machine Name : Automatic Pattern Cutting Machine Brand : Nisho Model No : JN K-Q2104 Manufacturer : Juita Country Of Origin : China
  • 96. Industrial Training Report on TRZ Garments Industry Ltd. 79 7.2.1 Various Types of Pattern in Quilting Section : Figure 7.4: Pattern For Quilting
  • 97. Industrial Training Report on TRZ Garments Industry Ltd. 80 7.3 Fake Fur and Padding Used For Quilting : Padding and fake Fur is used to make a jacket by quilting process. When padding and fake fur used then it makes a jacket fluffy, mostly worn it in winter season. Fake fur, also called fun fur or faux fur, is any material made of cellulose or synthetic fibers designed to resemble fur, normally as part of a piece of clothing. Padding is thin cushioned material sometimes added to clothes. Padding may also be referred to as batting when used as a layer in lining quilts or as a packaging or stuffing material. When padding is used in clothes, it is often done in an attempt to soften impacts on certain zones of the body or enhance appearance by 'improving' a physical feature. Figure 7.5: Padding
  • 98. Industrial Training Report on TRZ Garments Industry Ltd. 81 Figure 7.6: Fake Fur 7.4 Fake Fur and padding Insertion : In TRZ garments industry ltd. Fake fur normally inserted between the layer of fabric by to ways. Such as : 1. Manual 2. Automatic Padding is inserted between the layer of fabric by manually. Figure 7.7 : Padding Insertion By Manually
  • 99. Industrial Training Report on TRZ Garments Industry Ltd. 82 Figure 7.8 Automatic Fake Fur Filling Machine. 7.5 Quilting Machine : Quilting machine is a computer-guided machine head is hooked up to a computer system that allows the quilter to select the chosen design to be sewn onto the fabrics. With the push of a button on the computer's keyboard, the sewing machine will sew the design onto the quilt with minimal physical assistance.
  • 100. Industrial Training Report on TRZ Garments Industry Ltd. 83 Figure 7.9: Quilting Machine Machine Specification : Machine Name : Quilting Machine Brand : Nisho Model No : Q7824 Manufacturer : Focus Garment Tech Country Of Origin : China No of machine : 13
  • 101. Industrial Training Report on TRZ Garments Industry Ltd. 84 CHAPTER : 8 SEWING SECTION
  • 102. Industrial Training Report on TRZ Garments Industry Ltd. 85 8.1 Sewing : Sewing is an important process in garments manufacturing industry. All the parts of a garment are joined here by making stitch with the help of needle and thread. By maintaining sewing process flow chart an order can be completed in timely. After bulk cutting, the cut parts meet the sewing section for bulk production. Garment parts are entered in the input section and garment parts are matched according to the serial number then garment parts are sewn sequentially. The machines of a sewing line are arranged as per sequence of operation. Figure 8.1:Sewing Section (UNIT-1)
  • 103. Industrial Training Report on TRZ Garments Industry Ltd. 86 8.2 Flow Chart of Sewing Section in TRZ Garments Industry Ltd: Cut Parts Box Swatch Info File Production Pattern Layout Input Sewing Quality Check Output
  • 104. Industrial Training Report on TRZ Garments Industry Ltd. 87 8.3 Description of Flow Chart of Sewing Section:  Cut Part Box Cut parts box are used to store the cut parts that came from the cutting section. It can be derived also as cut store section. From here bundle are delivered to sewing one after another.  Swatch Info File Swatch consists of details information regarding sewing. All the information regarding every details sewing operation is given here and it also consists the main sample as a replica during sewing.  Production Pattern: Production pattern refers to that pattern which mainly works as aiding pattern for sewing. These patterns are used to mark individual area in a cut parts. Sewing operators sew the garments on that specific portion.  Layout: Trz garments industry ltd follows the “Z” system layout for their sewing operation to eliminate time loss and it also helps the worker to work in a flow during sewing operation. Then this layout is divided into sub sections. They are: 1. Preparation 2. Lining Part 3. Shell part 4. Assembly part
  • 105. Industrial Training Report on TRZ Garments Industry Ltd. 88  Input: After setting the layout, cut parts are given input in the line. Input mainly starts from the front of a line.  Sewing: Sewing operation comes eventually after the input is given. Here different parts are joined one after another is set in the layout section. Make section produces the extra parts like pocket, zipper facing, zipper piping etc. And then they work in a flow one after another.  Quality Inspection: In sewing line there are two types of quality inspection. They are : 1. In line inspection 2. End line inspection After completing the sewing of any part, then quality of the part is checked, it is called in line inspection. After sewing when full garment assembled then quality is checked by QI, it is called end line inspection.  Output: After completing the sewing process individual garments are sent to the outbox.
  • 106. Industrial Training Report on TRZ Garments Industry Ltd. 89 8.4 Model Line : TRZ garments industry limited has a model sewing line. The workers of that sewing line are well trained by H&M . They are also experienced in multi task. Model line is a set up of sewing line which normally follows the virtual layout. So that it reduces the movement time. Every sewing line in TRZ garments industry ltd try to follow the model line. Model line is idol for every sewing line. Figure 8.2: Model Line of TRZ Garments Industry Ltd.
  • 107. Industrial Training Report on TRZ Garments Industry Ltd. 90 8.5 Process Flow of Biggie Bomber Jacket With Machine Name : Table 8.1:Operation and Machine Required for Biggie Bomber Jacket Production. Sl No Name of the parts Operation Machine 01 ZIPPERPLACKET Mark placket TABLE 02 Mark placket V/T 03 Invert to placket TABLE 04 T/S placket 1/4" SNL 05 Mark deco stitch to placket TABLE 06 Deco stitch to placket SNL 07 Run stitch to placket SNL 08 Attach zipper to placket SNL 09 COLLAR,BTM,CUFF Mark collar Table 10 Make collar V/T 11 Close cuff segment with facing V/T 12 Run stitch to cuff with invert SNL 13 Cut bottom TABLE 14 Attach interlining to bottom box SNL 15 Press bottom box with mark TABLE 16 Attach bottom facing to bottom with tack SNL 17 Trim bottom box TABLE 18 Run stitch to bottom V/T
  • 108. Industrial Training Report on TRZ Garments Industry Ltd. 91 19 FRONTPART(LINING) Mark front facing for pocket attaching TABLE 20 Attach welt to front pocket position DNL 21 Trim front pocket position TABLE 22 Top stitch pocket mouth 1/16" SNL 23 Close pocket bag O/L 5TH 24 Attach front facing to front O/L 5TH 25 Top stitch facing 1/16" SNL 26 BACKPART&SLEEVE (LINING) Press moon with mark TABLE 27 Attach top stitch moon to back 1/16" SNL 28 Attach main label to moon SNL 29 Attach loop to back moon position SNL 30 Attach side label to back with tack SNL 31 Attach side panel to sleeve O/L 5TH 32 Make sleeve O/L 5TH 33 SUBASSEBLY(LINING) Join shoulder with match O/L 5TH 34 Join side seam O/L 5TH 35 Match sleeve with mark TABLE 36 Join sleeve O/L 5TH 37 Attach bottom rib to bottom SNL 38 Attach collar to shell with match SNL 39 Attach zipper to lining with mark SNL
  • 109. Industrial Training Report on TRZ Garments Industry Ltd. 92 40 FRONTPART(SHELL) Mark front part & pocket bag TABLE 41 Attach pocket bag to front pocket position SNL 42 Trim front pocket position TABLE 43 Shadow stitch to front pocket position SNL 44 Attach lower pocket bag SNL 45 Tack zipper at chest pocket position SNL 46 Trim chest pocket position TABLE 47 Attach top stitch zipper to chest pocket position SNL 48 Attach pocket bag to chest pocket position SNL 49 Close pocket bag O/L 5TH 50 SLEEVE (SHELL) Attach slide panel to sleeve O/L 5TH 51 Top stitch panel to sleeve 1/4" SNL 52 Make sleeve O/L 5TH 53 SUBASSEBLY(SHELL) Match front & back TABLE 54 Join shoulder O/L 5TH 55 Join side seam SNL 56 O/L to side seam O/L 3TH 57 Match sleeve to body with mark TABLE 58 Join sleeve to shell O/L 5TH
  • 110. Industrial Training Report on TRZ Garments Industry Ltd. 93 59 Mark arm hole position TABLE 60 Top stitch arm hole 1/4" SNL 61 Attach cuff to shell with match SNL 62 Press front TABLE 63 FINALASSEMBLY Match shell-lining TABLE 64 Bar tack to body B/T 65 Join shell lining at neck position SNL 66 Join shell-lining at bottom position with trim SNL 67 Join shell-lining at cuff position SNL 68 Tack shell-lining SNL 69 Invert to body with trim TABLE 70 Top stitch zipper & collar with bottom box SNL 71 Cut thread TABLE 8.6 Sewing Threads Are Used in TRZ Garments Industry Ltd:  Cotton thread  Polyester thread  Elastic thread
  • 111. Industrial Training Report on TRZ Garments Industry Ltd. 94 8.7 Sewing Machines Used in TRZ Garments Industry Ltd: M/C name : Single needle lock machine Brand name : Brother Model no : S-6200A-305 Company : Brother industries ltd Country of origin: China Figure 8.3: Single Needle Lock Machine M/C name : Single needle lock (Auto) Brand name : Juki Model no : DU-1181N-7 Company : Juki corporation Country of origin: China Figure 8.4: Single Needle Lock (Auto) M/C name : Single needle chain machine Brand name : Brother Model no : S-7100A-405 Company : Brother industries ltd Country of origin: China Figure 8.5: Single Needle Chain Machine
  • 112. Industrial Training Report on TRZ Garments Industry Ltd. 95 M/C name : Double needle lock machine Brand name: Juki Model no : MH-380 Company : Juki corporation Country of origin: China Figure 8.6: Double Needle Lock Machine M/C name : Double needle lock machine Brand name: Brother Model no : T-8420C-005 Company : Brother industries ltd Country of origin: China Figure 8.7: Double Needle Lock Machine M/C name : Double needle lock (Auto) Brand name: Juki Model no : LH 3388A-7 Company : Juki corporation Country of origin: China Figure 8.8: Double Needle Lock (Auto)
  • 113. Industrial Training Report on TRZ Garments Industry Ltd. 96 M/C name : Flat lock machine Brand name: Pegasus Stitch Type : Chain stitch RPM : 2600 Country of origin: Japan Figure 8.9: Flat Lock Machine M/C name : 4 thread over lock machine Brand name: Juki Model no : MO-6816S Company : Juki corporation Country of origin: China Figure 8.10: 4 Thread Over Lock Machine M/C name : 5 thread over lock machine Brand name: Juki Model no : MO-6843S Company : Juki corporation Country of origin: China Figure 8.11: 5 Thread Over Lock Machine
  • 114. Industrial Training Report on TRZ Garments Industry Ltd. 97 M/C name : Feed of the arm machine Brand name: Brother Model no : MO-6816S Company : Racing sewing machine company ltd Country of origin: Taiwan Figure 8.12: Feed of The Arm Machine M/C name : Kansai special machine Brand name: Kansai Model no : DFB-1411P-XP Company : Morimoto manufacturing corporation ltd. Country of origin: Japan Figure 8.13: Kansai Special Machine M/C name : Bar tack machine Brand name: Brother Model no : KE-430FS-05 Company : Brother industries ltd Country of origin: China Figure 8.14: Bar Tack Machine
  • 115. Industrial Training Report on TRZ Garments Industry Ltd. 98 M/C name : Vertical Trimmer machine Brand name: Brother Model no : SL-777B-3 Company : Brother industries ltd Country of origin: China Figure 8.15: Vertical Trimmer Machine M/C name : Button holing machine Brand name: Brother Model no : HE-800B-2 Company : Brother industries ltd Country of origin: China Figure 8.16: Button Holing Machine M/C name : Button attaching machine Brand name: Brother Model no : BE-438FX Company : Brother industries ltd Country of origin: China Figure 8.17: Button Attaching Machine
  • 116. Industrial Training Report on TRZ Garments Industry Ltd. 99 M/C name : Blind stitch machine Brand name: Brother Model no : JC-9330-O Company : Brother industries ltd Country of origin: Japan Figure 8.18: Blind Stich Machine M/C name: Attaching pocket welting Company : Durkopp adler company ltd Country of origin: Germany Figure 8.19: Attaching Pocket Welting
  • 117. Industrial Training Report on TRZ Garments Industry Ltd. 100 8.8 Sewing Machine Summary of TRZ Garments Industry Ltd: Table 8.2:Sewing Machine Name With Quantity. Serial No Types of Machine Quantity 1 Single needle lock stitch normal 585 2 Single needle auto 960 3 Vertical trimmer 170 4 Double needle fixed bar 122 5 Double needle angular 46 6 Auto double needle fixed bar 38 7 Auto double needle angular 68 8 One needle chain stitch 23 9 Two needle chain stitch 45 10 Three needle chain stitch 1 11 Overlock 4 thread 25 12 Overlock 5 thread 136 13 Overlock 6 thread 116 14 Auto Overlock 4 thread 32 15 Auto Overlock 5 thread 16 16 Auto Overlock 6 thread 20 17 Auto overlock cylinder bed 6 18 Feed of the arm 68 19 Flat lock 24 20 Button hole Auto 19