Finishing manual

1/20/2020
Fabrics Finishing Manual
Fariha Knit Tex Ltd
‡gvt wgRvbyi ingvb
we Gm wm -Bb-†U·UvBj BwÄwbqvwis
AwZkw`csKi BDwbfvwm©wU Ae mvBÝ GÛ †UK‡bvjwR÷

1 | P a g e F a r i h a K n i t T e x L t d
Page 1 of 44 Md Mizanur Rahman AGM (Fabrics Finishing)
(Sister Concern of Asrotex Group)
Md Mizanur Rahman
AGM (Fabrics Finishing)
B Sc in Textile Engineering (ADUST)
Cell: +880 1712 254 264
Email: mizan5379@gmail.com
Skype: mizan_mehben

Finishing Process Flow Chart:
Delivery to Garments
Tube Compact.
Peach Finish Brush Finish
Stenter
De-Watering Slitting.
Dryer(Tube/collar) Stenter
Dyeing
Open Width Compact
Inspection
Finish Fabrics Store
Combing
Sharing

AGM
Sr. Manager Sub-Contract Sr. Manager
Asst Manager
Asst Manager Correction Correction Asst Manager
Supervisor Executive Supervisor
Sr Executive Sr Executive
Supervisor
Data Entry
Collar & Tube Shift Incharge Shift Incharge (Tube) Incharge Shift Incharge Incharge AOP
Incharge A&B A&B Brush Floor A&B
Supervisor Supervisor Supervisor Supervisor Supervisor Supervisor
A&B A&B A&B A&B A&B A&B
Position Required Exiting Vacant
AGM 1 1 0
Manager 2 2 0
Asst Manager 3 3 0
Sr Executive 3
Incharge 3 2 1
Shift Incharge 6
Supervisor 16
Dyeing Finishing Section
Fariha Knit Tex Ltd

Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 7 7 7 7 Asst.Supervisor 9 7 9 7
Operator 7 7 7 7 Operator 9 7 9 7
Helper 14 14 14 14 Helper 18 14 18 14
Helper 8 9 8 3 Helper 6 3 6 4
Asst.Supervisor 2 0 2 1 Asst.Supervisor 2 2
Operator 2 1 2 0 Operator 0
Helper 2 1 2 2 Helper 2 2
Operator 1 1 1 1 Helper 1 1 1 0
Helper 2 1 2 1
Operator 2 1 2 1 Helper 4 3 4 4
Helper 2 0 2 0
Req A B TOTAL Varince
Asst.Supervisor 37 36 73 21
Operator 43 43 86 9
Helper 67 65 132 26
Exa 56
Asst.Supervisor 26 26 52
Operator 39 38 77
Helper 57 49 106
Shift A Shift BShift A Shift B
Shift B
Not Ok Fabrics Short Fabrics
Hand Silitting Heat set
Shift B
Singeing M/C -1Sueding M/C -1,2
Shift B
Shift A Shift B Shift A Shift B
Hydro M/C 2
Shift A Shift B
Shift A
Shift A Shift B Shift A
Shift A Shift B Shift A
Brio M/C -1,2Back Sewing M/C -1,2
Shift BShift A Shift B
Shift A
Dyeing-Finishing Organogram
Tube M/C Compacting M/C -8
Shearing M/C -1Brush M/C -1,2
Shift A Shift B Shift A Shift B
Shift A Shift B
Silitting M/C -5Stenter & E/Dryer M/C -7
Shift A Shift B
Dyeing-Finishing Organogram
Tube M/C
Compacting M/C -9Stenter & E/Dryer M/C -7
Silitting M/C-6
Shearing M/C -1Brush M/C-2
Sueding M/C -2 Singeing M/C 1
Back Sewing M/C -2 Brio M/C -2
Hand Silitting Heat Set
Sammry
Short Qty FabricsNot Ok Fabrics
TurningHydro M/C-2

Job Responsibility:
Md Mizanur Rahman- AGM (Dyeing Finishing)
Responsibility- Department
Specially- Fariha-20 tons Delivery target
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
reviewing the result.
3. Ensure product execution through pre-production meeting with
Merchandisers and QA team to provide service right time with right
quality to customers.
4. Develop Discipline, by implementing the Rules &Regulation in
Department.
5. Ensure acceptable Quality level (AQL) in textile manner.
6. Give a continuous guidance to the Executive, along with others for
target fabric specification.
7. Supervision constantly to Grey & Final QC.
8. Give the full support the Research & Development Department.
9. Make a continuous study of work improvement & give report to the
higher authority.
10. Response & act in the customer complain & query.
11. Ensure that all safety followed by the team.
12. Continuously study the Cost saving of the Department.
13. Enthusiastic to wastage utilization.
14. Optimize Manpower Utilization.
15. Worker Turnover & Absenteeism control as per Plan.
16. Skill Development in the Floor.
17. Ensure that all Lab test Report (Physical) are recorded.
18. Follow the concept of Top Management.
19. Regularly held a meeting to all people once in a week/ Time to time.
20. Co-ordination with all departments all quality parameter inform time
to time all department.
21. Check the hold fabric & give decision quickly.

Job Responsibility:
Md Julhas Madbor Raju –
Senior Manager (Unit-2 & AOP)
Responsibility- (Asrotex & Ltd- 15 tons delivery Target)
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
3. Develop Discipline, by implementing the Rules &Regulation in
Department.
4. Produce good shade, batch quality and beams (in sizing) and ensure
that the raw materials and dyed materials always meet customer's
requirements.
5. Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
6. Responsible for using set principles and operating practices to establish,
maintain and improve the production process.
7. Ensure on time Delivery and production
8. Response & act in the customer complain & query.
10. Enthusiastic to wastage utilization.
11. Ensure that all Lab test Report (Physical) are recorded.

Job Responsibility:
Md Shahabul Hossion Shabu-
Senior Manager (unit-1 & Tube Floor)
Responsibility- (H&M & Sensible, Sub-contact- 20 tons delivery Target)
1) Planning & Monitoring of Production Target.
2) Ensure that the Quality Standard is being met by Forecasting &
3) Develop Discipline, by implementing the Rules &Regulation in
Department.
4) Produce good shade, batch quality and beams (in sizing) and ensure
that the raw materials and dyed materials always meet customer's
requirements.
5) Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
6) Responsible for using set principles and operating practices to establish,
maintain and improve the production process.
7) Ensure on time Delivery and production
8) Response & act in the customer complain & query.
9) Ensure that all safety followed by the team.
10) Enthusiastic to wastage utilization.
11) Ensure that all Lab test Report (Physical) are recorded.
12) Follow the concept of Top Management.
13) Check the hold fabric & give decision quickly.

Job Responsibility:
1. Md. Bodu Mia
Asst. Manager
Responsibility – Full Finishing
1. Sub Contract Monitoring as per delivery commitment
2. Finishing People Recruit
4. Coordinate and ensure the department's machinery and
equipment are maintained to optimal levels of operation.
5. Ensure optimum utilization of men and machines.
2. Md. Abdur Rouf
Asst. Manager
Responsibility- Unit-2 & AOP
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Control on process loss.
4. Ensure Accessories on time Finish with Batch
5. To check sensitive parameters of different machines for quality dyeing.
6. Selection of proper recipe for quality production.
7. Ensure Finish Fabrics on the Plate or Store
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Follow up every machine Production Quality
10. Ensure on time Delivery with proper Quality
11. Have to confirm Batch to batch Same parameter
12. Ensure Quality Concept (Without QC Comments Fabrics don’t Started
the Process)
13. Given guide line to Supervisor to Operator.
15. Reduce Wastage percentage

3. Md. Jahangir Alam
Executive (Asst. Manager)
Responsibility- Unit- 1
5. To check sensitive parameters of different machines for quality
dyeing.
6. Selection of proper recipe for quality production.
12. Ensure Quality Concept (Without QC Comments Fabrics don’t
Started the Process)
4. Akhter Ali
Asst. Manager
Responsibility- All Compactor-
3. Ensure & Control on process loss.
4. Ensure Accessories With Match

5. MD HABIBUR ROHMAN
Production Officer-
Responsibility- AOP Floor
2. Proper Curing as per requirement
6. To check sensitive parameters of different machines for quality.
10. Ensure Quality Concept (Without QC Comments Fabrics don’t
Started the Process)
6. Md. Razu Mia
Supervisor (in charge)
Responsibility- Mechanical Finish
2. Ensure the Quality Standard as per Customer
7. Md. Milon
In-charge
Responsibility- Tube, Collar & Cuff (Accessories)
1. Ensure Quality level With Customer Standard
2. Have to confirm Accessories Complete as per Body Finish
3. As per delivery schedule Match & Ready to delivery confirm
4. Take Approval at delivery time

8. Shift In-charge
Responsibility- Shift Monitoring
a. Follow up Program
b. Ensure production target
c. Ensure Quality Standard
d. 1st in 1st out Finishing program
e. Control Fabrics rejection
f. Control Yellow Spot & Ban Mark
g. Batch to batch Concentric
h. Follow up Standard Parameter
i. Given guide line to Supervisor to Operator.
j. Ensure & Control on process loss.
9. Job Responsibility (Operator)
1. Take over & Hand over to M/c what about present condition
2. Take over information also Handover
3. Before start the batch, take all information what about condition of
Fabrics Quality
4. Check the Quality report what about Finish yesterday
5. Minimum three Batch keep to the Ready
6. Follow Supervisor Concept
7. Timely Clean the Machine
8. Fulfil the Production Target with Quality
9. Ensure the Standard Quality (width & GSM)
10. keep the Clean in your area
11. Fulfil all information in the Batch Card
12. Every Batch must be confirm with information
13. Fulfil the buyer Quality Requirement
14. Every Batch maintained the Time

Delivery Target- 55 tons
1. Fariha- 30 Tons
a. Hema
b. Lidl
c. Carrey Four
d. Siplic
e. Centex Spa
f. KB Trade
g. Bon Max
h. NKD
i. Constco
j. H&M
2. Sensible- 5 tons
a. Twain Asia
b. Prim tax
c. Spring Flied
d. Twin Asia
3. Ltd- 10 tons
a. Next
b. GDS
c. Sanmar
d. Signet
4. Asrotex- 10 tons
a. Tex wave
b. Takko
c. Inditex
d. Isyg
e. Hellenic
5. Subcontact-5 tons
a. RS Textile
b. Knit Fair

Finishing Picture (SOP)

Standard Operating Procedure
(Fabrics Heat Set)
1. Open the fabrics from knitting
2. Relax stage keep the store/ Not folding in storage
3. Within Order ensure the Yarn count/ Lycra brand same
4. Fabrics not keep the store long time, Maximum 24 hours
5. Within 24 hours make sure the batch for heat set
1. Ensure Same Dia/ knitting machine within the batch
2. Yarn count & Lot wise/ Lycra Brand prepare
3. Dyeing Machine capacity wise Batch
4. Any variation should be write down in Batch Card
1. Within one trolley Maximum 500 KG
2. If needed cut the fabrics please follow Needle drop
3. Within 4 hours need heat set avoid the crease mark
4. Every trolley mention Batch number avoid the Maxiation
1. Grey GSM & Width
2. Lycra Brand/ Yarn count
3. Stitch Length
4. Keep the Record
1. Set the temperature & Ensure all chamber same.
2. Select the dwell time fabrication wise
3. Set the color wise GSM target
4. Overfeed/ under feed, Depend on target GSM
1. Fulfil the target GSM & Width as Required
2. Within Roll no have any GSM Variation
3. 1st
Batch/ One rolls dyed then continue
4. Process loss depend on Relaxation,
Knitting
Batching
Slitting
1stCheck
HeatSet
Confirm

Note:
 Grey Stage if Width variation more than 3/4 inch & GSM More than
20 grams, so difficult to control GSM in Finishing time.
 Lycra Fabrics normally no have Spirality issue, so don’t make any
angle in stenter.
 Two side pinning wheel no make any variation of speed otherwise
we will get GSM variation within one roll
 Padder pressure should be same full time
 Air pressure must be continue also same
 If use any chemical need to be consistence
 We can use hot water also for remove the crease
 After wash also we can heat set for Relax, Control the GSM variation
& Crease mark
 Dry heat set also possible if grey GSM Higher side with Steam use
 Order wise keeping the Record for information & we can follow the
Next batches
 We can set the temperature as per Fabrics category wise Dwell
time/ Durability, Like Rib, Pique & Interlock, Fleece & Single Jersey
 Temperature 185 to 200 depend on lycra brand like Low, Medium &
High temperature branded
 Half feeder Lycra we can consideration in Heat set time

How to Increase Productivity
1. Before start the Process Ensure the Quality issue
2. Shade & Color wise Fabrics Feeding the Machine
3. M/c down time Reduce
4. Temperature adjust as per fabrics type (Moisture Maintain 8-9%)
5. Padder Pressure Maintain 2-3 Bar
6. Blower Adjust Maximum
7. Overfeed Maintain 40-50%
8. Parameter & Chemical Make sure before Start the process
9. Every M/c Minimum 3 batch make sure Ready for process
10.Clean the Filter time to time
The Objectives of Textile Finishing-
1. To improve the attractiveness and service ability of the textile
materials.
2. To accentuate/inhibit some natural characteristics on the textile
materials such as softening, de-lecturing, brightening etc.
3. To change the surface characteristics of textile materials.
4. To impart new characteristics/properties of textile materials such as
flame retardant, water repellent or water proof finishes.
5. To increase life and durability of textile materials.
6. To set the fabric, so that it can be maintained its shape and structure.
7. To set the chemicals into the textile materials.
8. To meet up specific end uses.

Procedure of Delivery (sop)-1
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
2. Without Rib/Single Jersey/ Back neck tap, not delivery.
3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should be check as
buyer requirement.
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls & Ensure
Acceptable tolerance,
5. Width ± 1”, More than need to Approval from Related Person. Also infirm to cutting
department.
6. Cotton Fabrics GSM ±5% & Lycra Minus 7% & Plus 3% Accepted in fabrics stage,
others then Not delivery.
7. Shrinkage issue not consider & Spirality also
8. Before Delivery must be Re-check by Shift In-charge, Width, GSM, Shrinkage delivery
report with Batch information.
9. 1st Batch Shade check & crosses check for confirmation.
10.All Approved shade must be keeping before dyeing from related Merchandiser
11.All shade check two person avoid the wrong decision. (Keep sign)
12.1st Batch check with Booking All information, like width, GSM, Accessories & Shade
Reference.
13.Every day at 1st All delivered batches should be showing to Responsible person &
take Sign
14.Unacceptable Issue doesn’t delivery & Discuss with Relative Merchandiser.
15.If any problematic fabrics need to delivery must be write down in top of the
inspection report.
We have committed good quality fabrics delivery which is customer Requirement

ProcedureofFabricsDelivery-2
1. At 1st Check Booking, confirm Shade, Width & GSM also accessories instruction
2. Width acceptable ±1” & GSM ±5% from Required
3. Shrinkage Length -5% Width -7% ,Spirality 5% , Slanted 5%, Bowing 5%
4. Process loss- Excess loss don’t delivery, Inform to Planning department
5. Measurable part, Stripe, Collar & Cuff Check properly & confirm from Booking
6. 1st Batch Everything check with Booking & give to sign in document
7. Without test result fabrics don’t delivered, if needed inform to Garment & Related
Merchandiser then can delivery
8. Without Accessories (Rib, piping Caller & Cuff) don’t delivery, If needed inform to
Garment & Related Merchandiser then can delivery
9. Inline fabrics Shrinkage Check minimum 5 Rolls & Required test should be
Acceptable range.
10.All Approval Shade Take Related Merchandiser, 1st Batch cross check with Related
Person
11.Shade check two person avoid the wrong decision & Keeping sign
12.Every day at morning Night Shift finished batch report showing to Responsible person
& Take sign
13.No have any urgency in Quality area, Fulfill the Quality requirement then delivery
14.Any quality issue 1st confirm from Quality department then discuss with Related
Department & also inform Related Merchandiser
15.Every day Not Ok List review & Give to Related Department & Merchandiser also
take receiving sign
16. Any not ok issue, if not take corrective action on time then give to reminder
17.Any not ok issue, if needed to discuss with Related Merchandiser, Production person
must be discuss as technical view. If possible to take approval must be take sign
18.If Problematic fabrics needed to delivery must be inform to-
a. Related Merchandiser
b. Cutting Manager
c. Garments Quality Manager
d. Write down in the inspection report
e. Take sign from related department
f. Best way to send mail to responsible person
We are Committed, We will Fulfill the Customer Quality Requirement

Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage, Accessories ( Rib,
Collar & Cuff, Piping, Back neck tap with Measurement)- Confirm from Online In-
charge & Executive (Shade)
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)- confirm from
Physical Lab Manager
3. Fulfill the Buyer Requirement then possible to Delivered
i. GSM- 5-7% Low from Required, plus side max 2% average below from
requirement
ii. Shrinkage L-4% W-7% Spirality 5%
iii. Width ±1 inch
iv. Test as Buyer Required
v. Angle 5% from width wise
vi. Bowing 5% from width wise
4. Approved by any problems fabrics–
i. GSM, Width & Shrinkage (Cotton) - Knitting GM & Manager, Finishing
AGM & Manager with Sign.
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM & Manager with Sign
iii. Shade, Uneven, Hairiness- AGM(Dyeing) with sign
iv. Test (Color Fastness, Pilling, Rubbing)- AGM(Dyeing), also Physical Lab
Manager with sign
5. Over all if take Responsibility Related Merchandiser then we can delivered any kind
of problems fabrics but need to take sign.
6. Any person given the approval then we send mail to related person in the department
7. Without proper inspection not a single kg fabrics delivered

Working Procedure (SOP)
1. Confirm the Shade, Test Result from Quality Section, cÖ_‡g †mW Ges ‡Uó
†iRvë wVK Av‡Q wK bv ‡`‡L wb‡Z n‡e,
2. Any special Requirement, ‡Kvb †¯úkvj wdwbwms cÖ‡mm Av‡Q wK bv.
3. Check the batch card, accessories practically available or not, e¨vP
Kv‡W© †Kvb G‡mvPwiR ixe, Kjvi Kvc _vK‡j, Zvnv wbwðZ Ki‡Z n‡e,
4. Width Plus/ Minuse or Variation& GSM Plus/minuse stop the process
until inform the Related department,cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z
n‡e, Zv bv n‡e cÖ‡mm eÜ _vK‡e,
5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi
c‡i hw` †Kvb G‡mvPwiR ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e|
6. After stenter also confirm the shade & Quality. †mW Ges †Kvqv‡jwU wVK Av‡Q wK
bv †`L‡Z n‡e|
7. If needed to adjust the Shade in Stenter, Make sure Padder pressure &
Softener % also temperature adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷ªv›Uvi
†gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk K‡i †mW wVK Ki‡Z n‡i|
8. Width & GSM less then as per requirement, width Plus +2” GSM 5 %
minuse for compaction, cÖ¯’ Ges wRGmGg +2 BwÃ Ges 7 †_‡K 5 % Kg ivL‡Z n‡e,
hvnv‡Z †Kv‡¤ú± Gi c‡i wVK _v‡K|
9. Confirm the Hand feel as Customer Requirement, Kvco md&U n‡q‡Q wK bv,
Kvógv‡ii MÖnb‡hvM¨Zv Abyhvqx|
10.Confirm the accessories match with Body also follow Any
measurement,ixe †evwW g¨vwPs Av‡Q wK bv Ges †Kvb gvc _vK‡j †`‡L wb‡Z n‡e|
11.Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 2 to
3% Less from requirement,wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 BwÃ Ges wRGmGg 2 †_‡K 3
MÖvg Kg _vK‡e|
12.After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb
†hvM¨ bq|
13.Lycra fabrics need to check every batch 2/3 rolls Right Left Middle
GSM Variation also width, j¨vKiv †d«we· cÖwZ e¨vP †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj
mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e, me RvqMvq mgvb Av‡Q wK bv,

14.More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué
fabrics when the finishing in the stenter machine please don’t give
the any angle for Spirality control, normally we are not face any
Spirality issue if have double jersey & High GSM fabrics.wm‡Mj Rvwm© 160
wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b Pvjv‡bvi mgq
†Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ ¯úvivB‡jwUi mgm¨v nq bv|
15.Brush/Sueded fabrics 1
st
check Sinker mark visibility, eªvku / myBwWs Kvc‡o cÖ_g
†ivj †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq wK bv,
16.Any problematic fabrics within short time must be correction
complete, wdwbwms Gi mgm¨vi Rb¨ †Kvb Kvco, AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e|
17.When the Start any process must be confirm the quality standard, ‡Kvb
cÖ‡mm ïiæ Kivi c‡i, Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv wbwð©Z n‡Z n‡e|
18. Problematic fabrics Correction within 24 hours (Shrinkage & GSM,
Width) ‡Kvb Kvc‡o mgm¨v LvK‡j 24 N›Uvi g‡a¨ mgvavb Ki‡Z n‡e|
19. When will be Accessories Dry’s, body fabrics will be Finish also
same time, hLb Kvco ïKv‡bv n‡e GB mg‡q ixe, Kjvi Kvd I ïKv‡Z n‡e|
20. Any Issue like Process Loss, Shade & uneven within 24 hours will
be handover to related department. ‡Kvb wWcvUg¨v‡›Ui mgm¨v n‡j, 24 N›Uvi g‡a¨ ‡diZ
†`Iqv n‡e, wVK Kivi Rb¨|
21. Have to ensure Right First Time 90%, cÖ_g ev‡iB 90% Gi g‡a¨ †Wwjevwi †`Iqvi
Dchy³ Ki‡Z n‡e|
22.Single Process within 3 days & Double process (Sueding, Brush) Fabrics
5 days will be delivery, wms‡Mj cÖ‡mm wZb w`b Ges Wvej cÖ‡mm Kvco cvP w`‡bi g‡a¨ †Wwjevwi w`‡Z
n‡e|
23.Transparence 100% kZ fvM mZZvi mv‡_ KvR Ki‡Z n‡e|
24. Negligence Zero Tolerance, ÿgvi A‡hvM¨ Aciva B‡”Q K‡i fzj Ki‡j|
25.Mainly Not consider any Quality issue, cÖ_‡g †Kvqv‡jwU, †Kvb cÖKv‡ii Qvo †bB †Kvqv‡jwU
Bmy‡Z|

Working Procedure (SOP)
1. ¯‹zBRvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e© cÖ‡qvR‡bi Zzjbvq Wvqv eo Av‡Q wK bv, mvavibZ
WvBs Gi c‡i cÖ‡qvR‡bi Zzjbvq Wvqv †QvU _v‡K, †gwk‡bi ¯úªv‡Û‡ji mvnv‡h¨ jÿ gvÎvq
†cŠQv‡bv nq| e¨vP KvW© AbyhvB ixe, Kjvi Kvd, hvnv Av‡Q me wVK Av‡Q wK bv, bv _vK‡j WvBs
BbPvR© ‡K RvbvB‡Z n‡e|
2. wmwjwUs †gwkb t wb‡Wj Wªc Av‡Q wK bv †`L‡Z n‡e, mvavibZ 140 wRGmGg Gi †_‡K Dc‡ii me
Kvc‡o wb‡Wj Wªc _vKv eva¨Zv g~jK, Avi wb‡Pi wRGmGg Kvc‡o wb‡Wj Wªc bv _vKv mvfvweK
ZvB wmwjwUs Kivi mgq UzBó wi‡gvf K‡i, KvU‡Z n‡e| GKUz Gb‡Mj MÖnb †hvM¨Zv cv‡e| e¨vP KvW©
AbyhvB ixe, Kjvi Kvd, hvnv D‡jøL Av‡Q, me wVK Av‡Q wK bv, bv _vK‡j WvBs BbPvR© ‡K
RvbvB‡Z n‡e|
3. ÷¨v›Uvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Gi Ae¯’vb †R‡b wb‡Z n‡e, jvBUvi bv
WvK©vi| AWv©i AbyhvB Wvqv, wRGmGg, Bqvb© KvD›U,‡nqvwi‡bm wVK Av‡Q wK bv, | G cÖwµqvq
†mW cwieZ©b Kiv hvq, ZvB AwfÁZv Kv‡R jvMv‡Z n‡e| GK wgUvi †d«we· †K‡U Uªv¤¢j Wªvqvi K‡i
†`‡L wb‡Z n‡e, KZ cÖ‡¯’ wdwbm Ki‡j, wRGmGg, wms‡KR wVK _vK‡e, Uªv¤¢j Wªvqv‡ii ci 5% wms‡KR
a‡i wb‡q cÖ¯’ †mU Ki‡Z n‡e| wdwbwms cÖwµqvi g‡a¨ ÷¨v›Uvi †gwk‡bB cÖavb cÖwµqv, ZvB GLv‡b
AwfÁZv Kv‡R jvwM‡q fvj djvdj evwni Ki‡Z n‡e|
4. ‡Kv‡¤ú±i †gwkb t cÖ_‡g Kvc‡oi wms‡KR †PK K‡i †`L‡Z n‡e, †iRvë AbyhvB †gwkb †mU Ki‡Z n‡e,
ˆ`N©¨ Ges cÖ¯’¨ `~w`M hw` wms‡KR Lvivc _v‡K, Zvn‡j Uªv¤¢j Qvov mgvavb n‡e bv| hvnv wbwUs †mU-
Avc mgm¨v| Z‡e †Póv Ki‡Z n‡e, hvnv‡Z ˆ`N¨© eivei wms‡KR fvj Kiv hvq|
5. Wªvqvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Ges †nqvwi‡bm, n¨vÛ wdj, wVK Av‡Q wK bv, bv
_vK‡j WvBs BbPvR© ‡K RvbvB‡Z n‡e| KviY Wªvqv‡ii ci Avevi cÖwµqv Ki‡Z mgq bó n‡e|

6. eªvk †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j eªvk n‡e| Kvc‡oi I‡q AbyhvB eªvk
†gwk‡b cÖ‡ek Kiv‡Z n‡e| BbRvBg †ewk n‡j, eªvk fvj n‡e bv, cÖwµqv †k‡l †mW †Zgb cwieZ©b nq
bv|
7. myBwWs †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j myBwWs n‡e| me ‡P‡q fvj n‡e GK
†ivj myBwWs K‡i, wbwðZ K‡i †bIqv, KviY myBwWs Gi c‡i, jvBb gvK© †ewk †`Lv hvq Ges †mWI
A‡bK cwieZ©b n‡q hvq|
8. wUDe ‡Kv‡¤ú± †gwkb t cÖ_‡g Kvc‡oi wms‡KR †PK K‡i †`L‡Z n‡e, †iRvë AbyhvB †gwkb †mU Ki‡Z
n‡e, cÖwµqv †k‡l wms‡KR mgm¨v MÖnY †hvM¨ n‡e bv|Z‡e †Póv Ki‡Z n‡e, hvnv‡Z ˆ`N¨© eivei wms‡KR
fvj Kiv hvq|
9. wnU‡mU t mvavibZ j¨vKiv Kvc‡o WvBs Kivi c~‡e© wnU‡mU Ki‡Z n‡e| †PK, Wvqv, wRGmGg, wbwUs
ZvwiL Ges †gwkb Abyhvqx e¨vP Ki‡Z n‡e, Zv bv n‡j cÖ¯’, wRGmGg Kg †ewk n‡e| wms‡KR, cÖ¯’,
wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci| ZvB wnU‡mU GKwU ¸iæZ¡ c~b© welq, K‡qK ai‡b wnU‡mU
Kiv hvq, c¨vWv‡i cvwbi mv‡_ wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg w`‡q, WªvB wnU‡mU, Avevi
WvBs G Iqvk K‡i I wnU‡mU Kiv n‡q _v‡K|
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv n‡j wRGmGg GKB †iv‡j wewfbœ
n‡e, wms‡KR I fvj n‡e bv, hvnv †Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv cv‡e bv | ÷¨v›Uvi
†gwk‡bi Wvb, evg mvB‡Wi wcwbs ûB‡ji GWRvówUs mgvb _vK‡e, Zv bv n‡jI wRGmGg GKB
†iv‡j wewfbœ n‡e|
10. wmbwRs †gwkb t mivmwi M¨vm dvqvwis Gi gva¨‡g wmbwRs cÖwµqv Kiv n‡q _v‡K weavq, fvjfv‡e
Kvco‡K VvÛ Kivi ci †óvi Kiv A_ev mivmwi WvBs cÖwµqv ïiæ Kiv DwPZ| Zv bv n‡j AvMyb
jvMvi m¤¢vebv †ewk _v‡K|
11. ‡kqvwis †gwkb t Kvc‡oi Avku mg~n mgvb fv‡e Lvov _vK‡Z n‡e, Zv bv n‡j ‡kqvwis G KvUv hv‡e
bv| LyeB AwfÁ †jvK Qvov †gwkb Acv‡iwUs Kiv `~N©Vbvi KviY n‡Z cv‡i|

Manpower
Batch Card
Machine
Check
Parameter
(Stenter Machine)
1. ‡PK Ki‡Z n‡e wK Requirement Av‡Q
2. DIA, GSM, Stitch Length, Yarn Count ‡PK Ki‡Z n‡e
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv, †`L‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv †`L‡Z n‡e,
2. Air & Gas Pressure ‡Kgb Av‡Q
3. Temperature me evb©©©©v‡i mgvb _vK‡Z n‡e
1. Dia ‡`‡L width set Ki‡Z n‡e
2. Overfeed, PP, Under feed & Speed set Ki‡Z n‡e
3. Temperature Kvc‡oi MVb †`‡L set Ki‡Z n‡e
1. mvg‡b 1 Rb, Acv‡iU 1 Rb, wcQ‡b 1 Rb _vK‡Z n‡e|
2. Quality ‡`L‡Z & Fabrics feeding Gi Rb¨ 1 Rb
1. Width & GSM †`L‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K|
3. Hand feel, Quality issue wbwð©Z Ki‡Z n‡e me©”Q 5 iæ‡ji g‡a¨|
4. wKDwm wbwð©Z bv Ki‡j †Kvb Kvco †gwk‡b Pj‡e bv|
Note: 1. If suddenly machine stop please open the door otherwise may be caught the
fire. ‡gwkb nVvr eÜ n‡q †M‡j, mv‡_ mv‡_ †gwk‡bi `iRv Ly‡j w`‡Z n‡e, Zv bv n‡j Av¸b aivi m¤¢vebv _v‡K|
2. If you got width plus from required please inform the Supervisor, hw` cÖ‡qvR‡bi †ewk cÖ¯’
cvIqv hvq, Zvn‡j mycvifvBRvi‡K Rvbv‡eb|
3. Every time keep the Filter clean, me mgq wdëvi cwi®‹vi ivL‡Z n‡e|
4. If caught the fire, stop the machine, blower also. Please don’t open the door. Keep
the mind, fire cannot Carrie on outside of the machine if you not open the door. hw` Av¸b
a‡i hvq, Zvn‡j †gwkb Ges eøyqvi mn eÜ K‡i w`‡Z n‡e, †gwk‡bi †P¤^v‡i `iRvI †Lvjv hv‡e bv, †Lqvj ivL‡Z n‡e, †gwk‡bi
evwn‡i hvnv‡Z Av¸b ‡h‡Z bv cv‡i|

Machine
Batch Card
Check
Parameter
Manpower
(Compactor Machine)
1. Kvógvi wK ai‡bi †Kvqv‡jwU Pv‡”Q †`L‡Z n‡e|
2. DIA, GSM, Shrinkage ‡Kgb Av‡Q
2. Air & Steam Pressure ‡Kgb Av‡Q 4 fvi jvM‡e|
3. ÷xg Temperature 110-120 jvM‡e|
1. wms‡KR †`‡L Width Set ‡mU Ki‡Z n‡e|
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1) wcQ‡b 1 Rb
2) Acv‡iUi 1 Rb
3) mvg‡b 1 Rb _vK‡Z n‡e|
1. Width, GSM, ‡PK Ki‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K
3. Afvi K‡¤úKkb gvK© Av‡Q wK bv †`L‡Z n‡e|
4. iæj KvD›U K‡i, cÖ‡mm jm % wbwð©Z
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation. ‡gwkb nVvr eÜ n‡q †M‡j, ‡gwk‡bi eøvs‡KUi wfZ‡i _vKv
Kvco †K‡U †c‡j w`‡Z n‡e, bv n‡j †mW Gi cv_©K¨ n‡Z cv‡i|

Batch Card
Parameter
Machine
Check
Manpower
(Slitting Machine)
1) Needle drop _vK‡j, †jLv Av‡Q wK bv †`L‡Z n‡e?
2) ixe wUDe, Kjvi Kvd, Av‡Q wK bv †`L‡Z n‡e
3) we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
2. Air & Water Pressure Av‡Q wK bv †`K‡Z n‡e|
3. Dust remove Ki‡Z cvwb ‡¯ú Ki‡Z n‡e|
1. c¨vWvi †cªmvi 2-3 Gi g‡a¨ _vK‡e,
2. ‡gwk‡bi w¯úªW 60-80
3. 150 wRGmGg Gi wb‡P wb‡Wj jvBb _vK‡e bv,
4. Kvc‡oi †Ubkb †ewk †`Iqv hv‡e bv|
1) Acv‡iUi 1 Rb
2) ‡njcvi 1 Rb
1. wb‡Wj jvBb AbyhvB KvUv n‡jv wKbv †`L‡Z n‡e|
2. c¨vWvi wµR Avm‡Z‡Q wKbv †`L‡Z n‡e|
3. GRvBg Wvó _vK‡j `yÕevi PvjvB‡Z n‡e|
Note: 140 wRGmGg †_‡K Dc‡ii Aek¨B wb‡Wj Wªc _vK‡e, Gi wb‡Pi wRGmGg †d«we· Gi UzBó
wd« K‡i KvU‡Z n‡e| e¨vP Gi mv‡_ wK wK accessories Av‡Q wbwð©Z Ki‡Z n‡e| †hB †Kvb
mgm¨v cv‡e, mv‡_ mv‡_ wdwbwms mycvifvBRvi †K Rvbv‡e|

BatchCard
Parameter
Check
Machine
Manpower
Gas Singeing M/c
2. Kvc‡oi wWRvBb †`L‡Z n‡e|
1. ‡gwkb cwi¯‹vi ivL‡Z n‡e,
2. Air Pressure me mgq 4 fvi jvM‡e
3. Gas Pressure ‡Kgb Av‡Q †`L‡Z n‡e|
4. B‡jw±ªK ¯úvjvB wVK _vK‡Z n‡e|
1. Taken in & delivery Roller Tension ‡mU Ki‡Z n‡e|
2. Fabrication wise M/c Speed ‡mU Ki‡Z n‡e|
3. Flame Bar ‡mU Ki‡Z n‡e Kvc‡oi aib AbyhvB
4. Burner Position ‡mU Ki‡Z n‡e Kvc‡oi aib AbyhvB
1) Acv‡iUi 1 Rb
2) Kvco‡K †iwW Ki‡Z 1 Rb †njcvi
1. jvBb gvK©, wQ`ª Avm‡Q wKbv †`L‡Z n‡e|
2. Avb B‡eb c~o‡Q wK bv †`L‡Z n‡e
3. mvBW Uz mvBW Ges wg‡Wj †Kgb cyo‡QÕ †`L‡Z n‡e|
4. me RvqMvq mgvb cyo‡Q †`L‡Z n‡e|
‡bvU t evb© cÖ‡mm Kivi c‡i, Kvco‡K VvÛv Ki‡Z n‡e, Zv bv n‡j Av¸Y a‡i †h‡Z cv‡i| AZ¨všÍ `ÿ Acv‡iUi
Gi cÖ‡qvRb, mZ©KZvi mwnZ †gwkb PvjvB‡Z n‡e,

Parameter
Batch Card
Check
Manpower
Machine
Sharing M/c
1. Kvógvi †Kvqv‡jwU m¤ú‡K© Rvb‡Z n‡e|
2. Kvc‡oi wWRvBb †`L‡Z n‡e|
1. ‡gwkb cwi¯‹vi ivL‡Z n‡e,
2. Air Pressure me mgq 4 fvi jvM‡e
3. B‡jw±ªK ¯úvjvB wVK _vK‡Z n‡e|
1. Taken in Roller & Lower in Roller Tension
2. Blade & Table Distance
3. Cutter RPM/Speed & Plaiter Tension
4. M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K †iwW Ki‡Z 1 Rb †njcvi
2. Avb B‡fb KvwUs nIqvi m¤¢vebv _v‡K|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb ‡Kgb KvUv n‡jv †`L‡Z n‡e|
mveavbZv: Acv‡iUi AZ¨všÍ `ÿ n‡Z n‡e, Zv bv n‡j `~N©Vbvi m¤¢vbv _vK‡e|

Parameter
Manpower
Check
Machine
Batch Card
Sueding M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Taken in Roller Tension & M/c Speed
2. Drum Tension & Plaiter Roller Tension
3. Fabrics Return Roller Tension & tension
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb wcP n‡jv †`L‡Z n‡e|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, ZvB, c~‡e©B Kvco †PK
K‡I wb‡Z n‡e|

Parameter
Check
Machine
Batch Card
Manpower
Brushing M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Pile & Counter Pile Speed
2. Drum Speed & Plaiter Roller Tension
3. Fabrics Tension & M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb eªvk n‡jv †`L‡Z n‡e|
4. Kvc‡oi †Kgb ‡Ubkb Av‡Q, Zv AZ¨všÍ ¸iæZ¡ c~b©|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, me‡P‡q ¸iæZ¡ c~b©
n‡jv wiKfvix, ZvB, c~‡e©B Kvco †PK K‡i wb‡Z n‡e| Acv‡iwUs G LyeB mZK©Zv Aej¤¢b
Ki‡Z n‡e, Zv bv n‡j `~N©Vbvi m¤¢ebv †ewk _vK‡e|

Manpower
Check
BatchCard
Parameter
Machine
(Dryer Machine)
1. Check Customer Required
2. Take Shade Information
3. Any Special Instruction
1. Machine Need clean or not
2. Steam Pressure
3. Air Pressure sufficient
1. Compaction %
2. Steam Setup
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease & Check any visible Problems
2. Hand feel, Elongation/Compaction %, GSM
Note: Wªvqvi †gwkb ÷ªxg I M¨vm Gi gva¨‡g nxU w`‡q Kvco ïKv‡bv nq|

Manpower
Check
BatchCard
Parameter
Machine
(Squeezer Machine)
1. Required Dia & GSM, Yarn Count & Stitch Length
2. Dia Size & Adjust Spindle/ Shape
3. Any Special Instruction
1. Machine Need clean or not
2. Check Ballooning
3. Water & Air Pressure sufficient
1. Dia Size & Adjust Spindle/ Shape
2. Padder pressure
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease
2. Hand feel, Elongation/ Shrinkage %
Note: ¯‹zBRv‡ii gva¨‡g wms‡KBR K‡›Uªvj Kiv n‡q _v‡K| cÖ‡qvR‡bi Zzjbvq Wªvqv eo
n‡j, mycvievBRvi‡K RvbvB‡Z n‡e|

Batch Card
Machine
Parameter
Manpower
Check
(Tube Tex)
1. Check Requirement
2. DIA, GSM, Shrinkage
3. Follow any Special Instruction
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage Compaction percentage
2. Overfeed, Shoe Pressure & Speed
3. Temperature Fixed 110C
1) Back side-1, Person
2) Operating 1 person
3) Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation.

Spirality:
Definition- Spirality appears in the form of a twisted garment, after washing.
The seams on both the sides of the garment displace from their position &
appear on the front & back of the garment.
Causes-
1. Yarn twist (More twist)
2. Finer Count
3. Unbalance yarn twist factor
4. Number of feeders-though higher feeder numbers increases
production,
5. Loos Knitted (Not use actual count)
6. Higher Stitch Length
7. Dyeing time longer
8. Unbalance knitting m/c speed
9. Variation of knitting tension
10. Width increase from actual
11. GSM reduce from actual
12. Improper angle direction
Remedial-
1. Proper yarn twist
2. Balancing of number of knitting feeder
3. Proper yarn count use
4. Finish with Proper width & GSM
5. Select actual Stitch length
6. Standard dyeing time
7. Proper Angle direction
8. Resin treatment

Spirality Control-
Below-150 GSM- (Only Single Jersey)
Left Side Right Side
Mahlo (Weft Straightener)
Stenter
Fabrics
Speed Maximum-25 m/min
Overfeed – 50% (Maximum)
Note: Lycra, Rib, Interlock, Pique, Fleece no have any Spirality issue.

Bowing/Skewing:
Bowing is the measurement of the bowing arc at the highest point of a line at right angles
Between the two selvages.
A Bow depth
Fabric width
Skewing/Twisting:
Skewing/Twisting is the measurement of the highest point between a weft thread/row and a
line at right angles between the two selvages/folds.
Skew depth -A
Fabric width
Tolerance Calculation
Fabric Types
____________ x 100 =
Cuttable width
A Max %
Max % of fabric width
Woven Jersey
3% 5%
2% 4%
Solid colours/Prints
Stripes/Checks
Exception:
Skewing are characteristics for woven twill/satin constructions and for single jersey.
The skewing tolerance must therefore be agreed on each order separately, and stated on the
“Fabric Technical Data”. The H&M garment supplier must first check twisting and eventual
Distortion on garment after:
•Eventual garment treatment.
•Washing according to care instruction.
In case of Inconsistent skewing/twisting in-between inspected rolls the inspection has failed.

100 x 1000
64 x 190 x 2.54 x 26
100
Width x 2.54 x GSM
308.864
1000
39.37
Width x GSM
Production Calculation:
Width x GSM x 2.54 x Speed
100 x 1000
=
= 8.030 KG/Minute
= 8.030 x 60 x 24 KG/24 hours
= 10406.88 KG/day 90% Efficiency
Meter/ KG =
= 308.864 gram/ meter
Per KG =
= 3.237 Meter
KG/Minute = = 8.030 KG
Meter / Grams = = 308.864 grams
1000 x 39.37
Width x GSM x Speed

SL.No MCName Function
Model /Serial
No.
Origin Dia (Inch) Temp °C Blower Speed
Year of
Installation
Prod
Capacity
M/C
PROSITION
1 Squezzer-1 Squeeze ST2-A Corino,Italy 6000 TUBEFLOOR
2 Squezzer-2 Squeeze Lira,Apritubolare Bianco,Italy 6000 TUBEFLOOR
3 Dryer(Steam) Dry Bianco,Italy 6000 TUBEFLOOR
4 TubeCompact-1 Finish BM-9767 TubeTex,USA 8000 TUBEFLOOR
5 TubeCompact-2 Finish BM-10019 TubeTex,USA 8000 TUBEFLOOR
6 Sueding-01 Peach CSMEV0111h2199 Lafer,Turkey 4000 TUBEFLOOR
7 Sueding-02 Peach CSMEV0111h2200 Lafer,Turkey 4000 TUBEFLOOR
8 Calender-1 Calendering 1400 DongNam,Korea 6000 TUBEFLOOR
9 Calender-2 Calendering 1400 DongNam,Korea 6000 TUBEFLOOR
10 Brio1 GSMHigh BD218VNU Italy 4000 TUBEFLOOR
11 Brio2 GSMHigh BD218VNU Italy 4000 TUBEFLOOR
12 Brush-01 Brush GRI228 Lafer,Italy 6000 TUBEFLOOR
13 Brush-02 Brush GRI228 Lafer,Italy 8000 TUBEFLOOR
14 ShearingM/C EvenessofHairyPortion SE1E-2100 I-Con,Taiwan 5000 TUBEFLOOR
15 Singeing HairinessBurn Parex-Mather 16-Feb 12000 4SHADE
16 Slitting-01 Slitting Lineataglierina Bianco,Italy 10000 FIRSTFLOOR
17 Slitting-02 Slitting Lineataglierina Bianco,Italy 10000 7SHADE
19 Slitting-04 Slitting Lineataglierina Bianco,Italy 10000 AOPFLOOR
21 Slitting-06 Slitting Lineataglierina Bianco,Italy 10000 AOPFLOOR
22 Stenter-01 Dry MR-M9327 TTM,Turkey 38"to95" 70°C-220°C 15-100 2015 16000 FIRSTFLOOR
23 Stenter-02 Dry MR-M9164 HAS,Turkey 38"to95" 70°C-220°C 15-100 2011 16000 FIRSTFLOOR
24 Stenter-03 Dry EFFE,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
25 Stenter-04 Dry M9320 TTM,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
26 Stenter-05 Dry M9320 TTM,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
27 Stenter-06 Dry EFFE,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 AOPFLOOR
28 EqualizerDryer Dry CE-29 Canlar,Turkey June,2013 20000 7SHADE
29 Opencompact-01 Finish 10KS02027 Lafer,Italy 120°C-150°C 8000 FIRSTFLOOR
30 Opencompact-02 Finish 5B23T Lafer,Italy 120°C-150°C 10000 FIRSTFLOOR
31 Opencompact-03 Finish FCO-600H3000 Lafer,Turkey 120°C-150°C 10000 TUBEFLOOR
32 Opencompact-04 Finish M5B58 HAS,Turkey 120°C-150°C 10000 7SHADE
33 Opencompact-05 Finish FCO-600H3000 Lafer,Turkey 120°C-150°C 10000 TUBEFLOOR
34 Opencompact-06 Finish FCO-600H2600 Lafer,Turkey 10000 TUBEFLOOR
35 Opencompact-07 Finish Lafer,Turkey 10000 AOPFLOOR
36 Opencompact-08 Finish Bianco,Italy 10000 7SHADE
37 Opencompact-09 Finish EFFE,Turkey 10000 7SHADE
38 Backsewing-1 TubeFormation HC-AEN Taiwan 1Sep,2006 4000 7SHADE
39 Backsewing-2 TubeFormation HC-1568 Taiwan July,2012 4000 7SHADE
40 Hydro1 Squeeze Lafer,Turkey TUBEFLOOR
41 Hydro2 EFFE,Turkey 7SHADE
42 AirTurning TurnOverofFabric 7SHADE
FarihaKnitTexLtd
Machine Profile (Dyeing-Finishing)

Update:11/10/2020
Count Dia Gauge SL GWidth G.GSM R.Width R.GSM Temp Speed D.Time OF Width Set Width GSM Remark
1 TEXWAVE F.F LY-S/J BADSKA C/D20D WHITE 30 32 24 3.3 66 190 68 170 195 27 66 55% 180cm 71 175
3 H&M 2X1LY-RIB AMOAN40D 09-090 30 44 18 2.85 47 340 54 275 200 22 81 45% 145cm 56 250
2 H&M F.LY-TERRY AMANP/C80%20%.40 77-102 34 36 24
2.92
1.16
68 288 78 220 200 22 81 35% 208cm 82 215
4 NEXT F.LY-TERRY SKDIVAC/D40D NAVY 30 36 24
2.95
1.25
76 300 76 260 200 20 90 20% 205cm 80 235
5 NKD F.F LY-S/J MOSHCEF C/D20D BLACK 34 40 24 3.00 76 200 78 180 195 26 69 50% 208cm 81 165
6 HEMA 376 F.F LY-S/J
AMBERC/DCOMBO.
20D
WHITE 34 38 24 2.95 72 215 78 180 195 26 69 65% 208cm 81 185
7 NKD F.F LY-S/J 100%VISCOS20D BLACK 36 36 24 2.9 66 205 72 180 200 18 100 60% 190cm 75 165
8 SIPLCE F.F LY-S/J MOSAROF C/D20D NOIR 30 38 24 3.15 75 205 79 180 195 25 72 40% 208cm 82 168
9 H&M F.F LY-S/J CRC50%C50%20D BLACK 30 40 24 3.15 81 218 80 200 200 22 81 45% 208cm 82 180
10 PTEX 256 F.LY-TERRY BADSKAC/D40D NAVY 28 34 24
3.10
1.26
76 315 72 290 200 18 100 30% 195cm 76 270
11 LIDL 423 F.F LY-S/J UNITEXCOM 20D Y.D 36 36 24 3.05 70 195 76 160 195 26 69 50% 198cm 78 160
12 HELLENIC 155 F.F LY-S/J ASF 5% G.MELL20D G.MEEL 34 34 24 3.3 72 185 72 170 195 28 64 50% 188cm 74 170
13 NEXT F.2X1LY RIB BADSKA C/D40D BLACK 22 40 18 2.8 53 430 50 380 200 20 90 30% 140cm 56 345
14 HEMA 593 F.2X1LYRIB Y.D Y.D
34
42 18 2.7 51 325 50 250 200 20 90 35% 135cm 53 235
15 PTEX F.F LY-S/J BADSKA C/D20D GREY MELL5% 34 34 24 3 63 205 68 180 195 26 69 50% 180cm 71 175
Fariha Knit Tex Ltd
EnayetNagar,Fatulah,Narayangong
Heat Set Parameter
Start:11/10/2020
SL Buyer Job Type Combination Colour
Knitting Parameter Required StenterParameter Required AfterStenter

Name of Test H & M Lidl (HK & B.C) Hema TAKKO
Dimentional Stability to wash (Shrinkage)
Knit General ± 5%,
Rib+waffle+interloc
k L -5% & w +5%/-7%
2% to -5% ± 6 % ± 5%
Twisting(Spirality)
5%(Trouser 8% &
Long Sleeve 1cm
5% 5% 5%
GSM ± 5% ± 5% ± 5% ± 5%
C/F to Rubbing--Dry 3 to 4 4 4 4
C/F to Rubbing--Wet 2 to 3 (CN shipment) 2 to 3 3 3
C/F to Wash --Color Staining 3 to 4 3 to 4 ≥ 4
C/F to Wash --Color Change 4 3 to 4 ≥ 4
C/F to Wash --Cross Staining 4 to 5 3 to 4 ≥ 4
C/F to Water-- Color Staining 3 to 4 3 to 4 ≥ 4 ( Baby item)
C/F to Water-- Color Change 4 3 to 4 ≥ 4 ( Baby item)
C/F to Water-- Cross Staining 4 to 5 3 to 4 ≥ 4
C/F to Perspiration(ACID)--Color Staining 3 to 4 ≥ 4
C/F to Perspiration(ACID)--Color Change 4 ≥ 4
C/F to Perspiration(ACID)--Cross Staining 4 to 5 ≥ 4
C/F to Perspiration(ALKALI)--Color Staining 3 to 4 ≥ 4
C/F to Perspiration(ALKALI)--Color Change 4 ≥ 4
C/F to Perspiration(ALKALI)--Cross Staining 4 to 5 ≥ 4
C/c to Saliva-- Color Staining 4 N/A
C/c to Saliva-- Color Change 4 N/A
C/c to Saliva-- Cross Staining 4 to 5 N/A
C/F to Phenolic Yellowing 4 N/A 4 to 5
C/F to Light 3 to 4 3 to 4 ≥ 4
Pilling 3 (blended fabric) 4 (Martindale) ≥ 3(15000 Cycle)
Bursting 250 kpa (GSM≤200) N/A N/A
Fabric pH 4 to 7.5 4 to 7.5 4 to 7.5
Appearance after wash No major change N.M.C N.M.C N.M.C
Dye transfer in storage--Color staining 4 N/A N/A N/A
Dye transfer in storage--Color Change 4 N/A N/A N/A
Dye transfer in storage--Cross staining 4 to 5 N/A N/A N/A
Note: CN-China , N.M.C-No major Change, T/D-Tumble dry, L/D-Line dry, N/A- Not Applicable, HK-Hongkong, B.C-BayCity, kp
General 3 to 4, if
size ≤ 104 it should
be 5
General 3 to 4, if
size ≤ 104 it should
be 5 (Kids Item)
Buyers Requirments

Date: 02-01-2019
Name of Test Process Time
Tumble Dry 4 Hours
Line Dry 6 Hours
Tumble Dry 4 Hours
Line Dry 6 Hours
GSM Cutting 5 Minute
C/F to Rubbing--Dry Check 5 Minute
C/F to Rubbing--Wet Check 5 Minute
C/F to Wash --Color Staining
C/F to Wash --Color Change
C/F to Wash --Cross Staining
C/F to Water-- Color Staining
C/F to Water-- Color Change
C/F to Water-- Cross Staining
C/F to Perspiration(ACID)--Color Staining
C/F to Perspiration(ACID)--Color Change
C/F to Perspiration(ACID)--Cross Staining
C/F to Perspiration(ALKALI)--Color Staining
C/F to Perspiration(ALKALI)--Color Change
C/F to Perspiration(ALKALI)--Cross Staining
C/c to Saliva-- Color Staining
C/c to Saliva-- Color Change
C/c to Saliva-- Cross Staining
C/F to Phenolic Yellowing 17 Hours
C/F to Light 48/72 Hours
14400 4 Hours
7000 2 Hours
Bursting Check 5 Minute
Fabric pH Check 2.5 Hours
1 Time wash 2 Hours
5 Time Wash 8 Hours
Dye transfer in storage--Color staining
Dye transfer in storage--Color Change
Dye transfer in storage--Cross staining
1 Hours
5 Hours
Test Process Approximately time
Sonargaon, Narayangonj
Chaity Composite ltd.
Dimentional Stability to wash (Shrinkage)
Twisting(Spirality)
Pilling
Appearance after wash
48 Hours
5 Hours
5 Hours
5 Hours

Skills Development analysis

Fariha Knit Tex Ltd
(Stenter Machine Speed)
Fab. type GSM Color Temp PP Over
feed
Under
feed
Blower Speed
100% CTN 140 Color 150 2.5 65% 2 90/95 40
160 Color 160 2 60% 2 90/95 40
180 Color 160 2 55% 2 90/95 35
100% RIB 180 Color 160 2 40% 2 85/90 30
RIB 220 Color 160 2.5 45% 2 85/90 30
CTN 160 White 150 3 65% 2 95/100 30
CTN 180 Color 160 2 65% 2 85/90 35
CVC 250 Color 120 3 20% 2 90/95 30
Fleece CTN 250 160 3 30% 2 95/100 30

Reporting System:
1. Floor Statues
2. Production Report
3. Right First time (Delivery)
4. Reprocess (Shrinkage, Spirality, GSM, Width, Hand feel)
5. Reprocess (Shade issue)
6. Rejection (%)
7. Keeping Customer Quality Swatch
8. Manpower (Migration %, Absentage %)

Finishing manual

Recommandé

Recommandé

Contenu connexe

Tendances

Tendances (20)

Similaire à Finishing manual

Similaire à Finishing manual (20)

Plus de Mizan Rahman

Plus de Mizan Rahman (16)

Dernier

Dernier (20)

Finishing manual