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Disusun Oleh :
Intan Mahrissa Ainursyiam
Novia Damayanti
Dosen Pembimbing :
Asalil Mustain, S.T., MT., M.Sc.
PRAKTIK KERJA INDUSTRI
PT. INDOLAKTO FACTORY PANDAAN
TUGAS KHUSUS
ANALISA PENGENDALIAN CEMARAN MIKROORGANISME PADA
TIAP TAHAPAN PROSES PRODUKSI SUSU CAIR INDOMILK
Formulating
& Dumping
2 Line
Mixing
4 Unit
Homo Past
2 Line
SV
6 Unit
Rumusan Masalah
Bagaimana cara pengendalian terhadap jumlah cemaran mikroba
pada tiap tahapan proses produksi susu di PT. Indolakto Factory
Pandaan.
FAKTOR –FAKTOR YANG MEMPENGARUHI LONJAKAN
CEMARAN MIKROBA
Faktor Lingkungan
1 Meliputi :
Kebersihan area produksi
Faktor Peralatan
2 Meliputi :
Keberhasilan proses CIP (Clean
in Place) , Pengkondisian
peralatan proses produksi
Faktor Manusia
3 Meliputi :
Bekerja tidak sesuai SOP
15000
9500
550
2500
170
0 300 230 0 140
42000
25000
2500
120 190
0
13000
80
2500 2500
TPC MIX TPC Past TPC SV TPC (IC) TPC (ST)
Jumlah
Mikrobra
(CFU/ml) Tahapan Proses
Cemaran Mikroba Minggu ke-2,10,14,32 Tahun 2021
Minggu ke-2 Minggu ke-10 Minggu ke-14 Minggu ke-32
CARA PENGENDALIAN MIKROORGANISME
1
Hygenitas dari Bahan
Baku & BahanPembantu
4
Sanitasi Lingkungan
Kerja
Sanitasi Peralatan
3
2
Sanitasi Karyawan
TERIMAKASIH
Formulating
& Dumping
2 Line
Mixing
4 Unit
Homo Past
2 Line
SV
6 Unit
Notes :
1 Line Proses
1 Line Filling Packing
FAKTOR –FAKTOR YANG MEMPENGARUHI LONJAKAN
CEMARAN MIKROBA
Meliputi :
Kebersihan area
produksi,
Faktor
Lingkungan
1
Meliputi :
Keberhasilan proses
CIP, Pengkondisian
peralatan proses
produksi
Faktor
Peralatan
2
Meliputi :
Bekerja tidak sesuai
SOP,
Faktor
Manusia
3
GRAFIK
Follow the link in the graph to modify its data and then
paste the new one here. For more info, click here
MERCURY
Mercury is the closest
planet to the Sun
25%
SATURN
Saturn is a gas giant
with several rings
25%
JUPITER
Jupiter is the biggest
planet of them all
25%
VENUS
Venus has a beautiful
name but is very hot
25%
FORMAL ODONTOLOGY INFOGRAPHICS
MERCURY
Mercury is the closest
planet to the Sun
55%
JUPITER
Jupiter is the biggest
planet of them all
20%
VENUS
Venus has a beautiful
name but is very hot
60%
SATURN
Saturn is a gas giant
with several rings
75%
FORMAL ODONTOLOGY INFOGRAPHICS
TREATMENT 1 Jupiter is the biggest planet $39
TREATMENT 2 Despite being red, Mars is very cold $59
TREATMENT 3 Venus has a very beautiful name $99
TREATMENT 4 Saturn is a gas giant with rings $49
TREATMENT 5 Earth is the planet that harbors life $69
TREATMENT 6 Mercury is the smallest planet $99
FORMAL ODONTOLOGY INFOGRAPHICS
NEPTUNE
It’s the farthest
planet from the Sun
VENUS
Venus is the second
planet from the Sun
MERCURY
It’s the closest planet
to the Sun
Saturn is composed
mostly of hydrogen
SATURN MARS
Despite being red,
Mars is a cold place
JUPITER
Jupiter is the biggest
planet of them all
FORMAL ODONTOLOGY INFOGRAPHICS
Despite being red,
Mars is actually a
very cold place
MARS
35 %
Jupiter is a gas
giant and the
biggest planet
JUPITER
15 %
Saturn is composed
mostly of hydrogen
and also helium
SATURN
25 %
Earth is the only
one that harbors life
in the Solar System
EARTH
25 %
03
04 02
01
FORMAL ODONTOLOGY INFOGRAPHICS
MERCURY
It’s the closest planet
to the Sun
A
MARS
Mars is actually a very
cold place
B
SATURN
It’s composed of
hydrogen and helium
C
NEPTUNE
It’s the farthest planet
from the Sun
D
FORMAL ODONTOLOGY INFOGRAPHICS
TREATMENT A
$39 Despite being red, Mars is
actually a very cold place
$49 Venus has a beautiful name
and is hotter than Mercury
$69 Jupiter is a gas giant and the
biggest planet
TREATMENT B
$49 Mercury is the smallest planet
in the entire Solar System
$59 Saturn is a gas giant. It’s
composed of hydrogen
$79 Earth is the third planet from
the Sun and where we live
FORMAL ODONTOLOGY INFOGRAPHICS
VENUS
Venus has a beautiful
name but is very hot
2
MERCURY
Mercury is the closest
planet to the Sun
1
JUPITER
Jupiter is the biggest
planet of them all
3
SATURN
Saturn is a gas giant
with several rings
4
SATURN
Saturn is a gas giant
with several rings
80%
VENUS
Venus has a very
beautiful name
65%
MERCURY
It is the closest
planet to the Sun
20%
JUPITER
Jupiter is the
biggest planet
55%
FORMAL ODONTOLOGY INFOGRAPHICS
SUN MON TUE WED THU FRI SAT
1 2 3
4 5 6 7 8 9 10
11 12 13 14 15 16 17
18 19 20 21 22 23 24
25 26 27 28 29 30
FORMAL ODONTOLOGY INFOGRAPHICS
First visit Second visit
FORMAL ODONTOLOGY INFOGRAPHICS
SATURN
It’s composed of
hydrogen and helium
NEPTUNE
It’s the farthest planet
from the Sun
MERCURY
It’s the closest planet
to the Sun
MARS
Mars is actually a very
cold place
100%
JUPITER
FORMAL ODONTOLOGY INFOGRAPHICS
CLIENT PROFILE
Despite being red,
Mars is a cold place EARTH
Earth is the third planet
from the Sun and the
one that harbors life
LOCATION: Madrid, Spain
PHONE: 666 777 888
GENDER: Female
AGE: 31
55%
MARS
65%
EARTH
FORMAL ODONTOLOGY INFOGRAPHICS
TREATMENT A ● Mercury is a small planet
● Jupiter is a big planet $19
TREATMENT C
● Pluto is a dwarf planet
● Ceres is in an asteroid belt
● Neptune is far away from us
● The Moon is a satellite
$39
TREATMENT B
● Earth is where we all live
● Venus has a beautiful name
● Saturn has several rings
$29
FORMAL ODONTOLOGY INFOGRAPHICS
MERCURY
It’s the closest
planet to the
Sun and the
smallest one
2
MARS
Despite being
red, Mars is
actually a very
cold place
1
EARTH
Earth is the third
planet from the
Sun and where
we all live
4
NEPTUNE
It’s the farthest
planet from the
Sun. It’s really
cold there
3
FORMAL ODONTOLOGY INFOGRAPHICS
Patient medical history
● Age:
32
● Gender:
Female
● Allergies: None
● City: Utah
● Country: USA
2018 Despite being red,
Mars is a cold place
2019 Venus has a
beautiful name
2020 Mercury is the
smallest planet
FORMAL ODONTOLOGY INFOGRAPHICS
65%
15%
20%
MERCURY
It is the closest
planet to the Sun
VENUS
Venus has a
beautiful name
JUPITER
Jupiter is the
biggest planet
FORMAL ODONTOLOGY INFOGRAPHICS
Follow the link in the graph to modify its data and then
paste the new one here. For more info, click here
MERCURY
Mercury is the closest
planet to the Sun
JUPITER
Jupiter is the biggest
planet of them all
FORMAL ODONTOLOGY INFOGRAPHICS
TREATMENT 01 TREATMENT 02 TREATMENT 03 TREATMENT 04
Mercury is the
closest planet to
the Sun. It’s a
small planet
Mars is actually a
cold place. This
planet is full of
iron oxide dust
Neptune is the
farthest planet
from the Sun. It’s
really cold there
Venus is the
second planet
from the Sun. It’s
really hot there
$69 $79 $89 $99
FORMAL ODONTOLOGY INFOGRAPHICS
90% 45% 35%
JUPITER
Jupiter is the biggest
planet of them all
VENUS
Venus has a beautiful
name but is very hot
MERCURY
Mercury is the closest
planet to the Sun
SATURN
Saturn is a gas giant
with several rings
25%
FORMAL ODONTOLOGY INFOGRAPHICS
MERCURY
It is the closest
planet to the Sun
40 %
VENUS
Venus has a very
beautiful name
30 %
75 %
JUPITER
Jupiter is the
biggest planet
90 %
SATURN
Saturn is a gas giant
with several rings
FORMAL ODONTOLOGY INFOGRAPHICS
MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY
08:00 - 09:00 Mercury is the
smallest planet
Venus has a
beautiful name
Earth is where we
all live
The Sun is a huge
and hot star
Venus is hotter
than Mercury
09:00 - 10:00 Mars is actually a
cold place
Uranus is a very
cold planet
Earth is a planet
with life
Mars is full of iron
oxide dust
10:00 - 12:00 Saturn is a gas
giant with rings
Neptune is far
away from Earth
Ceres is in an
asteroid belt
12:00 - 14:00 The Moon is
Earth’s satellite
Jupiter is the
biggest planet
Pluto is now a
dwarf planet
Complete Free
FORMAL ODONTOLOGY INFOGRAPHICS
MARS
Mars is actually a very
cold place
85%
MERCURY
It’s the closest planet
to the Sun
95%
NEPTUNE
It’s the farthest planet
from the Sun
65%
SATURN
It’s composed of
hydrogen and helium
75%
FORMAL ODONTOLOGY INFOGRAPHICS
09:00
10:00 Saturn has several rings
11:00
12:00 Mars is a cold planet
14:00 Jupiter is a big planet
15:00
MON TUE WED THU FRI SAT SUN
1 2 3 4 5
6 7 8 9 10 11 12
13 14 15 16 17 18 19
20 21 22 23 24 25 26
27 28 29 30 31
FORMAL ODONTOLOGY INFOGRAPHICS
MARS
It’s a very cold
place. The
planet is full of
iron oxide dust
1
MERCURY
It’s the closest
planet to the
Sun and the
smallest one
2
NEPTUNE
It’s the farthest
planet from the
Sun. It’s really
cold there
3
EARTH
Earth is the third
planet from the
Sun and where
we all live
4
FORMAL ODONTOLOGY INFOGRAPHICS
33%
MERCURY
It is the closest
planet to the Sun
34%
VENUS
Venus has a very
beautiful name
33%
JUPITER
Jupiter is the
biggest planet
FORMAL ODONTOLOGY INFOGRAPHICS
MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY
Morning
08:00 - 12:00
Afternoon
12:00 - 18:00
Evening
18:00 - 22:00
Laboratory Clinic
FORMAL ODONTOLOGY INFOGRAPHICS
MERCURY
A Mercury is the closest
planet to the Sun
VENUS
B Venus is the second
planet from the Sun
JUPITER
C Jupiter is a gas giant
and the biggest planet
SATURN
D Saturn is a gas giant
with several rings
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PPT PRAKERIN_INTAN NOVIA.pptx

  • 1. Disusun Oleh : Intan Mahrissa Ainursyiam Novia Damayanti Dosen Pembimbing : Asalil Mustain, S.T., MT., M.Sc. PRAKTIK KERJA INDUSTRI PT. INDOLAKTO FACTORY PANDAAN TUGAS KHUSUS ANALISA PENGENDALIAN CEMARAN MIKROORGANISME PADA TIAP TAHAPAN PROSES PRODUKSI SUSU CAIR INDOMILK
  • 2. Formulating & Dumping 2 Line Mixing 4 Unit Homo Past 2 Line SV 6 Unit
  • 3. Rumusan Masalah Bagaimana cara pengendalian terhadap jumlah cemaran mikroba pada tiap tahapan proses produksi susu di PT. Indolakto Factory Pandaan.
  • 4. FAKTOR –FAKTOR YANG MEMPENGARUHI LONJAKAN CEMARAN MIKROBA Faktor Lingkungan 1 Meliputi : Kebersihan area produksi Faktor Peralatan 2 Meliputi : Keberhasilan proses CIP (Clean in Place) , Pengkondisian peralatan proses produksi Faktor Manusia 3 Meliputi : Bekerja tidak sesuai SOP 15000 9500 550 2500 170 0 300 230 0 140 42000 25000 2500 120 190 0 13000 80 2500 2500 TPC MIX TPC Past TPC SV TPC (IC) TPC (ST) Jumlah Mikrobra (CFU/ml) Tahapan Proses Cemaran Mikroba Minggu ke-2,10,14,32 Tahun 2021 Minggu ke-2 Minggu ke-10 Minggu ke-14 Minggu ke-32
  • 5. CARA PENGENDALIAN MIKROORGANISME 1 Hygenitas dari Bahan Baku & BahanPembantu 4 Sanitasi Lingkungan Kerja Sanitasi Peralatan 3 2 Sanitasi Karyawan
  • 7. Formulating & Dumping 2 Line Mixing 4 Unit Homo Past 2 Line SV 6 Unit Notes : 1 Line Proses 1 Line Filling Packing
  • 8. FAKTOR –FAKTOR YANG MEMPENGARUHI LONJAKAN CEMARAN MIKROBA Meliputi : Kebersihan area produksi, Faktor Lingkungan 1 Meliputi : Keberhasilan proses CIP, Pengkondisian peralatan proses produksi Faktor Peralatan 2 Meliputi : Bekerja tidak sesuai SOP, Faktor Manusia 3
  • 9. GRAFIK Follow the link in the graph to modify its data and then paste the new one here. For more info, click here MERCURY Mercury is the closest planet to the Sun 25% SATURN Saturn is a gas giant with several rings 25% JUPITER Jupiter is the biggest planet of them all 25% VENUS Venus has a beautiful name but is very hot 25%
  • 10. FORMAL ODONTOLOGY INFOGRAPHICS MERCURY Mercury is the closest planet to the Sun 55% JUPITER Jupiter is the biggest planet of them all 20% VENUS Venus has a beautiful name but is very hot 60% SATURN Saturn is a gas giant with several rings 75%
  • 11. FORMAL ODONTOLOGY INFOGRAPHICS TREATMENT 1 Jupiter is the biggest planet $39 TREATMENT 2 Despite being red, Mars is very cold $59 TREATMENT 3 Venus has a very beautiful name $99 TREATMENT 4 Saturn is a gas giant with rings $49 TREATMENT 5 Earth is the planet that harbors life $69 TREATMENT 6 Mercury is the smallest planet $99
  • 12. FORMAL ODONTOLOGY INFOGRAPHICS NEPTUNE It’s the farthest planet from the Sun VENUS Venus is the second planet from the Sun MERCURY It’s the closest planet to the Sun Saturn is composed mostly of hydrogen SATURN MARS Despite being red, Mars is a cold place JUPITER Jupiter is the biggest planet of them all
  • 13. FORMAL ODONTOLOGY INFOGRAPHICS Despite being red, Mars is actually a very cold place MARS 35 % Jupiter is a gas giant and the biggest planet JUPITER 15 % Saturn is composed mostly of hydrogen and also helium SATURN 25 % Earth is the only one that harbors life in the Solar System EARTH 25 % 03 04 02 01
  • 14. FORMAL ODONTOLOGY INFOGRAPHICS MERCURY It’s the closest planet to the Sun A MARS Mars is actually a very cold place B SATURN It’s composed of hydrogen and helium C NEPTUNE It’s the farthest planet from the Sun D
  • 15. FORMAL ODONTOLOGY INFOGRAPHICS TREATMENT A $39 Despite being red, Mars is actually a very cold place $49 Venus has a beautiful name and is hotter than Mercury $69 Jupiter is a gas giant and the biggest planet TREATMENT B $49 Mercury is the smallest planet in the entire Solar System $59 Saturn is a gas giant. It’s composed of hydrogen $79 Earth is the third planet from the Sun and where we live
  • 16. FORMAL ODONTOLOGY INFOGRAPHICS VENUS Venus has a beautiful name but is very hot 2 MERCURY Mercury is the closest planet to the Sun 1 JUPITER Jupiter is the biggest planet of them all 3 SATURN Saturn is a gas giant with several rings 4
  • 17. SATURN Saturn is a gas giant with several rings 80% VENUS Venus has a very beautiful name 65% MERCURY It is the closest planet to the Sun 20% JUPITER Jupiter is the biggest planet 55% FORMAL ODONTOLOGY INFOGRAPHICS
  • 18. SUN MON TUE WED THU FRI SAT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 FORMAL ODONTOLOGY INFOGRAPHICS First visit Second visit
  • 19. FORMAL ODONTOLOGY INFOGRAPHICS SATURN It’s composed of hydrogen and helium NEPTUNE It’s the farthest planet from the Sun MERCURY It’s the closest planet to the Sun MARS Mars is actually a very cold place
  • 20. 100% JUPITER FORMAL ODONTOLOGY INFOGRAPHICS CLIENT PROFILE Despite being red, Mars is a cold place EARTH Earth is the third planet from the Sun and the one that harbors life LOCATION: Madrid, Spain PHONE: 666 777 888 GENDER: Female AGE: 31 55% MARS 65% EARTH
  • 21. FORMAL ODONTOLOGY INFOGRAPHICS TREATMENT A ● Mercury is a small planet ● Jupiter is a big planet $19 TREATMENT C ● Pluto is a dwarf planet ● Ceres is in an asteroid belt ● Neptune is far away from us ● The Moon is a satellite $39 TREATMENT B ● Earth is where we all live ● Venus has a beautiful name ● Saturn has several rings $29
  • 22. FORMAL ODONTOLOGY INFOGRAPHICS MERCURY It’s the closest planet to the Sun and the smallest one 2 MARS Despite being red, Mars is actually a very cold place 1 EARTH Earth is the third planet from the Sun and where we all live 4 NEPTUNE It’s the farthest planet from the Sun. It’s really cold there 3
  • 23. FORMAL ODONTOLOGY INFOGRAPHICS Patient medical history ● Age: 32 ● Gender: Female ● Allergies: None ● City: Utah ● Country: USA 2018 Despite being red, Mars is a cold place 2019 Venus has a beautiful name 2020 Mercury is the smallest planet
  • 24. FORMAL ODONTOLOGY INFOGRAPHICS 65% 15% 20% MERCURY It is the closest planet to the Sun VENUS Venus has a beautiful name JUPITER Jupiter is the biggest planet
  • 25. FORMAL ODONTOLOGY INFOGRAPHICS Follow the link in the graph to modify its data and then paste the new one here. For more info, click here MERCURY Mercury is the closest planet to the Sun JUPITER Jupiter is the biggest planet of them all
  • 26. FORMAL ODONTOLOGY INFOGRAPHICS TREATMENT 01 TREATMENT 02 TREATMENT 03 TREATMENT 04 Mercury is the closest planet to the Sun. It’s a small planet Mars is actually a cold place. This planet is full of iron oxide dust Neptune is the farthest planet from the Sun. It’s really cold there Venus is the second planet from the Sun. It’s really hot there $69 $79 $89 $99
  • 27. FORMAL ODONTOLOGY INFOGRAPHICS 90% 45% 35% JUPITER Jupiter is the biggest planet of them all VENUS Venus has a beautiful name but is very hot MERCURY Mercury is the closest planet to the Sun SATURN Saturn is a gas giant with several rings 25%
  • 28. FORMAL ODONTOLOGY INFOGRAPHICS MERCURY It is the closest planet to the Sun 40 % VENUS Venus has a very beautiful name 30 % 75 % JUPITER Jupiter is the biggest planet 90 % SATURN Saturn is a gas giant with several rings
  • 29. FORMAL ODONTOLOGY INFOGRAPHICS MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY 08:00 - 09:00 Mercury is the smallest planet Venus has a beautiful name Earth is where we all live The Sun is a huge and hot star Venus is hotter than Mercury 09:00 - 10:00 Mars is actually a cold place Uranus is a very cold planet Earth is a planet with life Mars is full of iron oxide dust 10:00 - 12:00 Saturn is a gas giant with rings Neptune is far away from Earth Ceres is in an asteroid belt 12:00 - 14:00 The Moon is Earth’s satellite Jupiter is the biggest planet Pluto is now a dwarf planet Complete Free
  • 30. FORMAL ODONTOLOGY INFOGRAPHICS MARS Mars is actually a very cold place 85% MERCURY It’s the closest planet to the Sun 95% NEPTUNE It’s the farthest planet from the Sun 65% SATURN It’s composed of hydrogen and helium 75%
  • 31. FORMAL ODONTOLOGY INFOGRAPHICS 09:00 10:00 Saturn has several rings 11:00 12:00 Mars is a cold planet 14:00 Jupiter is a big planet 15:00 MON TUE WED THU FRI SAT SUN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
  • 32. FORMAL ODONTOLOGY INFOGRAPHICS MARS It’s a very cold place. The planet is full of iron oxide dust 1 MERCURY It’s the closest planet to the Sun and the smallest one 2 NEPTUNE It’s the farthest planet from the Sun. It’s really cold there 3 EARTH Earth is the third planet from the Sun and where we all live 4
  • 33. FORMAL ODONTOLOGY INFOGRAPHICS 33% MERCURY It is the closest planet to the Sun 34% VENUS Venus has a very beautiful name 33% JUPITER Jupiter is the biggest planet
  • 34. FORMAL ODONTOLOGY INFOGRAPHICS MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY Morning 08:00 - 12:00 Afternoon 12:00 - 18:00 Evening 18:00 - 22:00 Laboratory Clinic
  • 35. FORMAL ODONTOLOGY INFOGRAPHICS MERCURY A Mercury is the closest planet to the Sun VENUS B Venus is the second planet from the Sun JUPITER C Jupiter is a gas giant and the biggest planet SATURN D Saturn is a gas giant with several rings
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Notes de l'éditeur

  1. Assalamualaikum wr,wb Perkenalkan nama saya ……. Dan teman saya Novia Damayanti, Disini kami akan mempresentasikan tugas khusus praktik kerja industry PT Indolakto Factory Pandaan dengan judul
  2. Berikut merupakan flow production susu cair Indomilk pada PT Indolakto Factory Pandaan: Sebelum melakukan tahapan proses produksi, mesin harus di bersihkan secara manual setiap pagi hari dan cleaning all process seminggu sekali, setelah mesin sudah siap lalu menyiapkan bahan baku SCI (Susu Cair Indomilk) seperti fresh milk, skim milk powder, anhydrous milk fat, gula, air, cocoa flavour dan bahan baku penunjang seperti vitamin, flavor, pewarna dan stabilizer yang telah dicek dan lulus uji mutu oleh Quality control (QC).  Sebelum masuk ke dalam tahapan formulation, fresh milk telah dilakukan treatment dan disimpan didalam storage tank dengan suhu tertentu dan umur simpan 24 jam untuk mengurangi pertumbuhan bakteri dan juga menginaktivasi kerja enzim yang bisa merusak sifat fisik susu. Pada tahap formulating dilakukan standarisasi formula mixing dengan tujuan produk yang dihasilkan nantinya akan sesuai dengan target komposisi atau label yang disepakati dari perusahaan. Tahap Dumping dilakukan proses pemasukan mayor ingredient ke dalam mesin silo yang dilengkapi dengan filter untuk kemudian ditransfer ke dalam mixer Tahap Mixing dilakukan proses pencampuran bahan baku mayor dan minor, diawali dengan pengaliran larutan stabilizer kemudian dilakukan penambahan fresh milk dan recombined milk, gula, dan flavour Tahap Homogenisasi, dimana susu akan dilewatkan dibawah tekanan tinggi melalui lubang yang sangat kecil sehingga globula lemak susu pecah dan ukuran menjadi seragam. Kemudian dilakukan proses pasteurisasi / pemanasan susu secara HTST (High Temperature Short Time) Kemudian susu yang sudah melalui tahap pasteurisasi akan masuk ke storage vessel dilakukan proses aging / penampungan sementara dengan tujuan untuk mencegah bertambahnya load bakteri dan memantapkan flavor, colour dan total rasa pada produk Pada mesin filler dilakukan inject produk kedalam botol HDPE (High Density Polyethylene) serta proses penutupan botol / sealing dimana proses ini disupport supply botol dari mesin unscramble (mesin yang didesain untuk menangani botol plastik kosong untuk ditransfer ke mesin filling yang berlangsung secara otomatis, cepat dan efisien). Pada mesin loader, dilakukan proses loading sebelum proses sterilisasi terhadap produk hasil filling dan sealing yang lolos pengujian kebocoran dari leak detector kedalam keranjang Pada mesin sterillizer, dilakukan pemanasan produk keluaran dari tahap loading secara proses thermal pada suhu 121,1 C dengan dan waktu tertentu unuk membunuh bakteri dan pembusuk Pada mesin Unloader, dilakukan proses pengeluaran produk sterilisasi dari keranjang sterilisasi menuju ke labelling Pada mesin Labeller, dilakukan feeding labelling menggunakan shrink label yang berisikan informasi produk secara lengkap untuk selanjutnya dilakukan pengkodean pada botol Pada mesin Case packer, dilakukan proses pengecekan serta pengeliminasian/reject produk tanpa coding dan label. Produk yang lolos akan dikemas dalam carton menggunakan mesin packer Pada mesin Palletizer, dilakukan penumpukan product finish good ke pallet secara manual oleh operator mesin dengan bantuan forklift. Kemudian dilakukan sortir ke warehouse atas product finish good
  3. Sehingga, tujuan pada penelitian ini adalah menganalisa cara pengendalian jumlah cemaran mikroba pada tiap tahapan proses produksi susu cair indomilk sebagai early warning jika terjadi lonjakan load mikroba.
  4. 1. Faktor Lingkungan Kurangnya kebersihan lingkungan pada saat sebelum dan setelah proses produksi berlangsung sehingga adanya kemungkinan kontaminasi terhadap bahan baku maupun proses produksinya, seperti contoh masih terdapat hama yang lolos dari alat perangkap pada ruang produksi sehinga tidak menutup kemungkinan terjadinya kontaminasi di area produksi 2. Faktor Peralatan CIP Pencucian yang efektif dipengaruhi oleh empat faktor utama yaitu Waktu (Waktu kontak yang tidak cukup pada permukaan peralatan dapat mengakibatkan penumpukan kotoran, sehingga dapat menjadi kemungkinan terbentuknya biofilm oleh bakter-bakteri kontaminasi), Suhu (adanya ketidaksesuaian suhu dari air bilasan yang digunakan pada tiap siklus pencucian dapat mempengaruhi keefektifan kerja senyawa kimia dalam membersihkan zat pengotor; suhu yang terlalu tinggi dapat membuat zat pengotor sangat sulit untuk dibersihkan tetapi suhu yang terlalu rendah dapat mengurangi efisiensi pencucian sehingga pengotor masih tersisa di permukaan alat) Konsentrasi (adanya ketidaksesuaian konsentrasi bahan pembersih berpengaruh terhadap efektivitas dan efesiensi pencucian dalam mengurangi ikatan zat pengotor pada permukaan peralatan) Aksi mekanis (Kurangnya kecepatan aliran dari larutan pencuci (air bilasan, bahan pembersih, dan sanitizer) sehingga tidak terjamin waktu kontak yang cukup antara permukaan alat dengan larutan pencuci) PENGKONDISIAN PERALATAN Adanya ketidaksesuaian pengkondisian peralatan seperti suhu ataupun waktu pada proses pasteurisasi sedang berlangsung tidak dijaga sesuai target akan mengakibatkan mikroorganisme patogen tidak mati sempurna 3. Faktor Manusia Tidak menutup kemungkinan, Lonjakan cemaran mikroba berasal dari kontaminan pekerja yang kontak secara langsung baik yang disengaja maupun tidak, dengan bahan atau produk yang akan diolah. Seperti contoh pekerja tidak menerapkan SOP pada saat melakukan analisa mikroorganisme yaitu harus steril, serta kurangnya kesadaran pekerja terhadap sanitasi dan higiene personal (perilaku, kesehatan dan kebersihan individu). Berikut merupakan grafik yang menunjukkan terjadinya cemaran mikroba pada tiap tahapan proses diakibatkan ketiga factor tersebut
  5. Berikut langkah-langkah pengendalian untuk menekan laju cemaran mikroba : Hygenitas dari Bahan Baku dan Bahan Pembantu yang bertujuan untuk meminimalkan kontak dengan kontaminan dan meningkatkan keamanan produk. Sebagai contoh: menyimpan bahan baku pada gudang yang telah dilengkapi dengan kartu yang berisi keterangan status bahan, nama bahan, tanggal penerimaan, asal bahan, dan tanggal pemeriksaan dengan tujuan meminimalisir kesalahan penggunaan bahan. Selain itu, menyimpan fresh milk di storage tank dengan suhu yang ditetapkan agar mutu tetap terjaga, memberikan bimbingan terhadap KUD dan peternak dalam hal: menjaga kebersihan lingkungan peternakan; Perawatan kesehatan dan kebersihan hewan dengan melakukan pencucian pada puting sapi; Perawatan kebersihan peralatan pemerahan dengan cara Mensterilkan wadah hasil perahan 2. Sanitasi Karyawan, PT Indolakto menerapkan prinsip GMP (Good Manufacturing Practice) pada kesehatan dan kebersihan pekerjanya. Seperti contoh : Memakai hairnet pada wilayah GMP untuk melindungi rambut sehingga rambut tidak jatuh dan keringat tidak menetes pada saat proses pengolahan. Memakai masker pada wilayah GMP untuk menghindari apabila ada pekerja yang sakit dan juga menghindari kontak udara. Memakai baju khusus pada wilayah GMP dan sesuai standar GMP untuk melindungi dari kontaminasi. Pekerja dilarang menggunakan parfum, memakai perhiasan, dan menggunakan cat kuku. Setiap pekerja dilarang untuk merokok, mengupil, dan meludah selama berada di area perusahaan. Mencuci tangan dengan sabun dan penyemprotan alkohol sebelum melakukan proses pengolahan. Menggunakan sarung tangan untuk area produksi tertentu. Menggunakan sepatu khusus pada area produksi. 3. Sanitasi Peralatan, Alat-alat sebelum dan sesudah tahap pasteurisasi yang dapat disanitasi menggunakan proses CIP (Cleaning in Place) dengan tujuan untuk mengurangi jumlah limbah cair dan meningkatkan efisiensi produksi. Tahapan CIP yaitu: Pembilasan dengan air bersih selama 5 menit Pencucian secara sirkulasi dengan larutan basa 1,5-2,0% selama 15 menit, suhu 70-80˚C. Pembilasan dengan air bersih selama 10 menit. Pencucian dengan larutan asam konsentrasi 0,5-1,2% , suhu 60- 70˚C selama 15 menit. Pembilasan dengan air bersih selama 10 menit Pembilasan dengan hot water selama 15 menit 4. Sanitasi Lingkungan Kerja Kebersihan dari lingkungan kerja ini perlu dijaga terutama pada ruang produksi dengan tujuan untuk menghindarkan produk dari kontaminan dan memberi kenyamanan bagi pekerja. Beberapa bentuk sanitasi ruang produksi yaitu perawatan dinding, perawatan lantai dan pencegahan serangga yang masuk pada area produksi dengan memasang alat pembasmi serangga.
  6. Sebelum melakukan tahapan proses produksi, mesin harus di bersihkan secara manual setiap pagi hari dan cleaning all process seminggu sekali, setelah mesin sudah siap lalu menyiapkan bahan baku SCI (Susu Cair Indomilk) seperti fresh milk, skim milk powder, anhydrous milk fat, gula, air, cocoa flavour dan bahan baku penunjang seperti vitamin, flavor, pewarna dan stabilizer yang telah dicek dan lulus uji mutu oleh Quality control (QC).  Sebelum masuk ke dalam tahapan formulation, fresh milk telah dilakukan treatment dan disimpan didalam storage tank dengan suhu tertentu dan umur simpan 24 jam untuk mengurangi pertumbuhan bakteri dan juga menginaktivasi kerja enzim yang bisa merusak sifat fisik susu. Pada tahap formulating dilakukan standarisasi formula mixing dengan tujuan produk yang dihasilkan nantinya akan sesuai dengan target komposisi atau label yang disepakati dari perusahaan. Tahap Dumping dilakukan proses pemasukan mayor ingredient ke dalam mesin silo yang dilengkapi dengan filter untuk kemudian ditransfer ke dalam mixer Tahap Mixing dilakukan proses pencampuran bahan baku mayor dan minor, diawali dengan pengaliran larutan stabilizer kemudian dilakukan penambahan fresh milk dan recombined milk, gula, dan flavour Tahap Homogenisasi, dimana susu akan dilewatkan dibawah tekanan tinggi melalui lubang yang sangat kecil sehingga globula lemak susu pecah dan ukuran menjadi seragam. Kemudian dilakukan proses pasteurisasi / pemanasan susu secara HTST (Heat Temperature Short Time) Kemudian susu yang sudah melalui tahap pasteurisasi akan masuk ke storage vessel dilakukan proses aging / penampungan sementara dengan tujuan untuk mencegah bertambahnya load bakteri dan memantapkan flavor, colour dan total rasa pada produk Pada mesin filler dilakukan inject produk kedalam botol HDPE (High Density Polyethylene) serta proses penutupan botol / sealing dimana proses ini disupport supply botol dari mesin unscramble (mesin yang didesain untuk menangani botol plastik kosong untuk ditransfer ke mesin filling yang berlangsung secara otomatis, cepat dan efisien). Pada mesin loader, dilakukan proses loading sebelum proses sterilisasi terhadap produk hasil filling dan sealing yang lolos pengujian kebocoran dari leak detector kedalam keranjang Pada mesin sterillizer, dilakukan pemanasan produk keluaran dari tahap loading secara proses thermal pada suhu 121,1 C dengan dan waktu tertentu unuk membunuh bakteri dan pembusuk Pada mesin Unloader, dilakukan proses pengeluaran produk sterilisasi dari keranjang sterilisasi menuju ke labelling Pada mesin Labeller, dilakukan feeding labelling menggunakan shrink label yang berisikan informasi produk secara lengkap untuk selanjutnya dilakukan pengkodean pada botol Pada mesin Case packer, dilakukan proses pengecekan serta pengeliminasian/reject produk tanpa coding dan label. Produk yang lolos akan dikemas dalam carton menggunakan mesin packer Pada mesin Palletizer, dilakukan penumpukan product finish good ke pallet secara manual oleh operator mesin dengan bantuan forklift. Kemudian dilakukan sortir ke warehouse atas product finish good