Industry 4 and the industrial internet of things - Derek Lane

Sustainable Manufacturing & Automation Summit
Presented by Derek Lane
Automation Manager - WAGO Ltd
(Deputy Chairman - PI UK)
WWEM Telford, November 2016
PROFINET for IoT, IIoT and Industry 4.0

“Things” refer to any physical object with
an IP address can connect/send/receive
data via a network.
Internet of Things
Kevin Ashton (British) defined “Internet of Things “ in 1999 at Auto-ID Labs
while working on RFID’s (1989 WWW by Sir Tim Berners-Lee - CERN)

Internet of Things

Internet Protocol (IP) Address – IPv4 to IPv6
IPv4 (4 bytes)
1 Byte = 8 bits
Range 0 - 255 = 256
Devices on single network
232 = 4,294,967,296
IPv6 (8 words)
1 Word = 16 bits
Range 0 - 65535 = 65,536
Devices on single network
2128 = 3.4e+38 (rounded up)
MAC address (Unique)
6 x bytes (2 x 3)
(16,777,216) (16,777,216)

New business models in the Internet age:
From taxi to
ride-sharing
From record store
to streaming
From
bookstore
to e-book
From
Yellow Pages
to marketplace /
GOOGLE

Industry 4.0
….moving into a fourth Industrial Revolution

IND4.0
A report by the UK Government Chief
Scientific Adviser Dec 2014.
Prof Sir Mark Walport:-
“We are on the brink of a new industrial
revolution.
I want the UK to lead it” !!!!!
Chancellor Merkel
David Cameron

Fieldbus Organizations
Technology
PROFINET
PROFIBUS
EtherNet/IP
DeviceNet
Foundation
Fieldbus
Modbus TCP
Modbus
Consortium PI ODVA
FieldComm
Group
Modbus IDA
Founded 1989 1995 1994 2002
Membership 1,487 381 369 90
Regional
Organizations
27 4 4 0
Competence Centers 54 0 0 0
Test Labs 10 3 1 1
Training Centers 28 0 8 0
Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000
Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000
Primary Backers
Siemens,
Phoenix Contact,
GE
Rockwell Emerson Schneider
source:organizationwebsites,HMSresearch

Road to Industrial Ethernet
PROFIBUS PA
PROFIBUS DP
…What’s next?!

Industrial Internet of Things
IIoT
Industrie 4.0
Internet
of
Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Industrie 4.0

PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access
Performance
Profiles
Proxies
Uptime
Diagnostics
Fault Tolerance
Security
Openness
Open Standard
Multi-vendor

PROFINET of Things
ERP
Enterprise
Resource
Planning
Manufacturing
Execution
System
Plant
Asset
Management
MES
Interface defined in IEC62264
Production
Quality
Inventory
MaintenanceMaintenance
Interface defined by
PROFINET
PAM
Controller & Field Devices
PROFINET Devices
Controllers
Allen-Bradley
HMI
Storage & Analysis
OPC UA
PROFINET Proxies
PROFINET
OPC UA & 97 other protocols
PROFINETofThings ERP
MES
OPC UA FDI

It’s all about the Data
…and what you do with it!
IIoT
PROFINETofThings

Data vs. Information
SecondsSub – Second
Timescale
Controller
Security
Visualization
Analytics
IT
1 1 1 0
0 1 1 0
0 1 1 1
0 1 0 1
0 1 0 0
17.80
0.064
4.529
Data
Information
I / O

Orders of magnitude – Big Data
Orders of magnitude:-
1000 kB kilobyte
10002 MB megabyte
10003 GB gigabyte
10004 TB terabyte
10005 PB petabyte
exabyte
1 EB = 10006bytes = 1018bytes = 1000000000000000000 bytes
Equal to:- 1000 petabytes
Equal to:- 1 million terabytes
Equal to:- 1 billion gigabytes.
After that:-
10007 ZB zettabyte
10008 YB yottabyte

Data Access – Performance
Use TCP/IP where it makes sense
Non time critical data
Skip TCP/IP where it doesn’t
Cyclic I/O can be taken for granted
Coexistence (ISO/OSI model)
Factory
Automation
Motion Control
Application
Standard
Communication
TCP/IP
<1ms1-10ms100ms+
Real-Time IRT

Data Access – Application Profiles
Motor Starter:
LVSG Profile
Identifying:
Ident Profile
Checking:
Weighing Profile
Filling:
Intelligent Pumps
Charging level:
PA devices
Filling:
Dosing Profile
Detecting Position:
Encoder Profile
Measuring
Temperature:
RIO for PA
Pressure:
PA devices
Protecting:
PROFIsafe
Packaging:
PROFIdrive
Palletizing:
Robots & NC Profile
Controlling:
Host Profile
Saving Energy:
PROFIenergy
Structuring data in
consistent object format

Data Access – Proxies
Machine Machine MachineMachine
Proxy
Factory
Legacy fieldbus
network (PROFIBUS)
Industrial Ethernet
network (PROFINET)
Data from Ethernet
and legacy networks

Plausible Deniability is not a Security Strategy
21
Your facility could be targeted
Your facility might be a victim,
even if not targeted
The most targeted industry is
Manufacturing!
Basics:-
Firewall & VPN (Virtual Private Network)
System “hardening”

Openness – Open Standard
Where open open standards exist…
Innovation is driven
Broad selection of products and vendors
Longer lifetime than proprietary solutions

PROFINET of Things Summary
IIoT is the next big concept for industry
PROFINET of Things is foundational to
IIoT…
…which is foundational to IoT…
…and Industrie 4.0
PROFINET of Things is about
Data Access
Uptime
Openness
You have been or will be asked
about IIoT
You now know PROFINET already plays a role
…and there’s more in store

Future Requirements
New applications demand
higher bandwidth
• PROFINET is just Ethernet
so it’s scalable
IP-based communication
more in the field level
• Multiple protocols in parallel
with deterministic, cyclic I/O
• OPC UA as a standard on
higher levels
But Industrial
Communication should not
become more complex!
Energy -
management
Cloud
Condition
Monitoring

Data Access + Openness
InformationCloud
Domain specific data transfer (IO, Safety, …)
Internet Communication
Data
Internet
Communication

Thank You for your Attention !
WWEM Telford, November 2016
Thank You to:- PI North America – Michael Bowne & MMU – Xiu Ji & SIEMENS for most of this slide content
Derek P Lane, tel: +44 1788 862 213, email:derek.lane@wago.com

Industry 4 and the industrial internet of things - Derek Lane

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