An overview of how the different components of SAP's SCM (Supply Chain Management) software can be applied to real world challenges to create the opportunities for cost savings and efficiency gains.
19. Introduction to Rocket Consulting "Rocket has helped transform our operation, introducing efficient material flows and effective working practices that have allowed us to significantly increase throughput, improve stock and picking accuracy, and further improve on customer service."Andy Lilley, Chanel Operations Director
20.
21. Dedicated to helping businesses meet the increasing demands of today’s supply chains and warehouse operations
22. Delivering optimised and adaptive supply chain solutions through extensive and deep knowledge of SAP’s software, complementary technology, best practice process design and our own specially designed SAP add-ons called Rocket Packs
36. Pandemics (SARS, Swine flu, BSE, Foot and Mouth, Blue tongue, etc.) impacting on willingness to travel, training, supervision, inspection and concerns with food products
37.
38.
39. High cost of intercompany communication as strong and compulsory supplier involvement in Original Equipment Manufacturer (OEM) product development becomes necessary
40. Need for effective integration of design of transactional systems to remain competitive
43. Customer require suppliers and contract manufacturers to be integrated into the supply chain with improved and more cost effective products
44.
45. Supply Chain Challenges - summary Improve the probability of successful business expansion - Addressing separate specific business challenges with their own timelines and without costly system upgrades World class product, process and supply chain performance - Develop processes which are customer-centric, demand-driven, enabling knowledge sharing between partners Reduce system cost and increase system integration – Adopt a functionally rich common system platform which meets flexible business process requirements without costly support models
117. Central tool for keeping warehouse managers constantly up-to date as to the current situation in the warehouse and to enable them to initiate appropriate responses accordingly
228. SAP Event Management - Overview Analyse the KPI “perfect order fulfilment” measures whether a customer received the exact quantity of the product ordered, on the date (and time, if necessary) when it was requested To provide high-integrity metrics, a delivery event would be used to capture the exact time and date of delivery at each customers location SAP Event Management captures and stores specific event context and time-specific data. This can feed summarised statistical information to the Business Information component automatically updating KPI’s, for example:
236. SAP Auto-ID SAP solutions for Auto-ID & item serialisation enable the use of RFID or sensors to automate business processes. They provide accurate real time information about items as they move through the supply chain. In summary: Automatically integrates identification technologies (barcodes, RFID, etc) with existing SAP ERP software systems Convert raw reader data into business transactions and set up a rule-based mechanism to handle its tasks Use preconfigured processes for outbound processing, inbound processing and returnable transport item management
237.
238. SAP Auto-ID Enterprise – connected to SAP Object Event Repository (OER) is designed to collect data, manage queries and monitor process centrally across multiple SAP Auto-ID infrastructures
239.
240.
241. Create opportunities for cost savings and efficiency gains– by providing KPI’s and management information to exploit the enhanced communication, processes and functionality
242. Improve exception management (with consequential reduction in non-conformance)– by providing tools to manage, monitor and communicate exceptions
243. Reduce errors in supplier and customer communication – by tightened integration between business partners resulting from the use of Web portals and open communication technologies“Real world challenges can be addressed by providing a responsive real-time supply network”
244. Supply Chain Challenges - Conclusion The benefits offered by implementing the SAP SCM solution to meet the supply chain challenges are: Superior supply chain logistics and operational performance Tighter integration between business partners Enhanced supply chain functionality Responsive real-time supply network Event and exception management capability Single web enabled technology platform These improvements and solutions to the supply chain challenges can be realised by exploiting the functionality of the latest SCM software
245. The Rocket Innovation Approach Supply Chain challenges initiatives & Opportunities Assessment Experience Partners R&D Prototyping Rocket Packs Demo Systems
247. To take off with Rocket by contacting us launch@rocket-consulting.comto discuss how these improvements and solutions to the supply chain challenges can be realised by exploiting the functionality of the latest SCM software
Business card and marketing material on seats before the presentation starts:Seminar Objectives (2 mins)Introduction to Rocket Consulting (4 mins)Supply Chain Challenges (3 mins)SAP SCM (Supply Chain management) (4 mins)What is SAP SCM?Technology & LandscapeEWM (Enhanced Warehouse Management) (4 mins)TM (Transportation Management) (4 mins)SNC (Supply Network Collaboration) (4 mins)EM (Event Management) (2 mins)Auto-ID infrastructure (1 mins)Solutions to real world challenges -Example Company (4 mins)
Optimising supply chains using SAPs integrated SCM business suite An overview of how the different components of SAP's SCM (Supply Chain Management) software can be applied to create the opportunities for cost savings and efficiency gains. The seminar will provide an insight into how the components of SAP’s SCM supply chain products can be used to drive efficiency, improve communication, increase availability of information and remove cost from a wide range of supply chain activities. The following components will be discussed. EWM (Enhanced Warehouse Management)TM (Transportation Management)SNC (supply Network Collaboration)EM (Event management)Auto-ID infrastructure
Seminar ObjectivesOptimising Supply Chains using SAPs integrated SCM Stress the – focus on supply chain execution rather than planning
Consider how long been going for? 10 yearsNumber of employees? 20Projects/life cycles 5 - 10 a yearMethodologyRocket packs etc
Picking one or two solution areas with examples, such as voice and plaisio/tm/conveyorHow this supported by own methodology (inception through benefit realisation and beyond)Full life cycle projects or discreet improvements in existing supply chain
product rectification and modification with raw materials, WIP and finished goods stock
technology components into a single platform, enabling organizations to reduce IT complexity and obtain more business value from their IT investments.And it provides the best way to integrate all systems running SAP or non-SAP software
EM Event Management sits across all areas
help you focus on the core processes and functions that can increase your company's ability to compete, strengthen your relationships with partners, and help your company become closely oriented to the markets and customers you serveOutbound processing:Improving Customer Service Better service levels Reduce late orders Lowering Working Capital Fewer returns, more efficient process Lower cost procured goods and services Reducing Operating Costs & Increasing Efficiency Reduce order processing costs Increasing Revenue Improve order fill rate Driver and asset managementAsset Management and driver management is becoming increasable important. Asset Management will enable the customer to maximize the profits by utilization the capacity restrictions of the assets, having a global visibility in the system their different assets are hence also enabling track and trace for container movements. Driver management allow to maintain the driver qualification and checks for sufficient driver qualification during the manual assignment of drivers to assets.
Purpose of Slide:-Outline how SCM-EWM is linked with other systems.Key Points to Make:EWM can either be connected to an SAP ERP or non-SAP ERP system. An Enterprise Resource Planning (ERP) system is used to capture sales, purchasing and planning data (among other things).An ERP system also captures customer, vendor and product master information.Some tasks of an ERP can be done better as a separate solution:Customer Relationship Management (CRM)Supplier Relationship Management (SRM)Master Data Management (MDM)Extended Warehouse Management (EWM)Additional -N/A
Purpose of Slide:-Introduce EWM as a warehouse management system.Key Points to Make:EWM allows you to automate the management of your stocks and goods.All of your logistics process can be executed by EWM in a planned and efficient manner.Additional - There are two products available from SAP called EWM. The differentiator is ERP or SCM EWM. SCM EWM is the new version.
Wave Management @ Delivery Item LevelVast flexibility and planning capabilities
Slotting automatically determines a storage concept for a product Find and optimise bin for material Physical criteria to find appropriate bin typeResult -> Space optimisation Demand criteria to find appropriate bin sectionResult -> Time optimisation Rule based Rearrangement of material in bins Result -> Closing the optimizing loopSlotting provides the basis for Rearrangement (carrying out the results of the slotting run)It is also possible to simulate the slotting run
Facilitating the management and distribution of work via queues Enabling the execution of work by resources in a radio frequency (RF) and non-RF environmentOptimizing the selection of warehouse orders for resources requesting workEnabling effective monitoring and controlling of resourcesControlled Distribution of Work via QueuesThe assignment of resources to queues enables focused management and distribution of work in the warehouseWarehouse Order Execution in RF and Non-RF EnvironmentsResources can execute work via RF and non-RF transactionsManual and Automatic Assignment of Warehouse Orders to ResourcesWarehouse orders (WOs) can either be manually assigned to a resource by a warehouse manager, or automatically assigned by the systemoptimised Warehouse Order SelectionResources that require system-guided work are offered the most appropriate WOs. Here a number of factors are taken into consideration, for example, the mode, latest start date (LSD), execution priorities, assigned queues, qualification of resource type, and WO status
Steps can be:Fixed valueDynamicUse Conditions to determine when each is usedCan group up to shift reportFor effective management of the labour supply chain, it is necessary to: Get the right person to the right place at the right time Track people throughout the day and measure performance on individual tasks Measure the quality and safety for each employee’s performance Provide alerts when performance falls below expectations Calculate costs and incentives for employees Simulate impacts to labour as a result of changes to the process flow or inventory Highlight the cost and efficiency of individual employees, facilities, teams, and the enterprise
1st para – ERP originally designed based on shipper’s requirements, TM based on LSP2nd para – can be used as standalone – often better
FM Receive, update, and confirm transportation requestsPredefine a specific route through the transportation network with dynamic route determinationPlanning and dispatching Optimise, create, and manage planning processes using best-in-class optimisation,Dynamic routing and scheduling, and continuous move optimisation Use denied-party and embargo lists to ensure compliance for cross-border shipments Transportation chargesRating, billing, and settlement Evaluate, calculate, and distribute transportation charges for the ordering party and the supplying partyEnable financial transactions for customer billing and for supplier invoicingTE – Linked into EM
The TM Optimiser performs multiple functions.It controls the grouping of freight units (product or product combinations) to offer the optimal loading plan to make the most efficient use of the truck or trailer or container volume.It considers the available transport resources from vehicle to driver and considers incompatibilities where certain product types cannot be shipped together or on certain vehicle typesIt calculates the most efficient drop sequence for multi leg multi drop tours taking into account any transhipment stops for change of driver and or change of trailer / tractor unitIt can select or propose for selection multiple TSP service providers ranking each based on criteria, ie lowest cost or partnership agreementsIt can consider previous planning decisions in the optimisation process.
Users can define optimiser profiles tailored to different scenarios in the supply chain process.For example the optimiser may be run in certain circumstances to make decisions based on lowest cost results but alternatively can make proposals for transportation service provider selection based on partner agreements , quota of usage arrangements etcThe optimiser can be run in real time dialogue for users or can be run as part of a background planning batch process.The optimiser graphical user interface provides easy understanding of the automatic decision making process
Linked into event management
Integrated with other SCM products (TM, SNC etc)
Improved operational efficiency –automated processesgain visibility and intelligence through automated data discovery, finer granularity of data, and automated processing of events. more efficient due to reduced paperwork and access data more efficiently, including from partners, with better security controls. Higher customer satisfaction –improve the accuracy and speed of their shipping, receiving, and handling operations, leads to higher customer satisfaction. Improved supply chain management, enterprise asset management, and product tracking and authentication –better efficiency and visibility throughout the entire supply chain and ensure that the supply chain is safe and secure. improve tracking and tracing, maintenance, and utilization of all assets, resulting in reduced downtime and higher availability of all equipment as well as reduced asset inventories. Lower costs and higher return on investment – SAP solution has low TCO and low risk because leverage their existing skill sets, infrastructure, system landscapes, and enterprise software. scalable solutions that are viable for the long term, which reduces project costs and training costs and leads to higher ROI. Competitive advantage – can serve customers more efficiently, collaborate with partners more effectively, and position themselves as leading-edge organizations, ready for future growth
Process begins before project startsUtilise own and customer experienceNew release/new functionality R&DProof of concept through protoFill any gaps through RPsDemonstrate and sign off ready for implementationAll combine to prove the appropriateness of the solution
Howdens – Cost reduction on transportation optimisation, mission critical system gapKNDL – Integrated supplier network for drinks distribution, WM integrated into third party managementHallmark – EWM, consolidation of business process to drive efficiency and reduction of dependency of workforce knowledge.