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Resume rupesh march 16 rc
1. RUPESH KUMAR VERMA
Date of Birth: 13
th
Sept. 1980
Mobile: +91 – 9980106644/ 9945366639
E-Mail: rupesh.verma22@gmail.com
Aiming at Senior Management assignments in SHE (SAFETY, HEALTH & ENVIRONMENT) in the
Organization that offers Professional growth while being resourceful and innovative.
PROFILE SUMMARY
A competent professional with 12 years of rich experience in Manufacturing (FMCG) and EPC industry. Having
working experience in TPM & Change Management process, Safety -Installation & Commissioning.
Work experience- Different Region/Locations in India and International exposure (China-Kunshan limited to
different assembly units, fabrication units)
Excellent Interpersonal, People skills and training skills – helping build people capability regarding SHE.
Excellent Problem solving and analytical skills helped in effective Risk assessment study and Risk Mitigation and
Risk prevention.
Effective communicator and influencer – helped in taking effective safety measures at work.
CORE COMPETENCIES
Risk Assessment and problem solving.
Investigation and Reporting.
Training and Development.
Total Productive Management (TPM)
Project Management & Site Safety Supervision
Process Design, Implement, Monitor and Review. PDCA approach.
Regulatory compliances as per factories act and Pollution control board.
Effluent treatment plan (ETP) operations.
Budgeting.
CAREER PROGRESSION
Manager-HSE United Breweries Limited, Bangalore May 2012 to till date
Assistant Manager VOITH Paper Tech. (India) Ltd., Kolkata May ‘11 to April’ 12
Safety Engineer ABB (Asea Brown Boveri), Kolkata Oct’ 08 – April‘11
Safety Engineer Praxair India Pvt. Ltd. Bangalore Feb’ 05 – Sep’ 08
Safety Engineer Delhi Metro Rail Project, Delhi Dec’ 04 – Jan’ 05
2. • Presently associated with UNITED BREWERIES LTD (HEINEKEN) as (SHE Manager) and also
driving
Safety Pillar at work with cross functional team.
Working with other pillars in the unit pertaining to SHE.
Working with Plant QAD pertaining to Food safety measures of FSMS.
Working with Asset Care/Production team wrt to Capex projects related to Safety.
Supporting team in budgeting Capex/ R&M related to EHS.
Member of Unit CSR (Corporate social responsibility) team. (limited to- proposal, budgeting, design review,
vendor evaluation, hazard identification of project).
Liaison with certifying bodies and to ensure reporting of statutory compliances to the Unit Head, which includes-
• Pressure vessel testing.
• Building stability test.
• Lifting tools and tackles fitness.
• Annual health checkup of workmen.
• Inspection and counter measures of noise level and illumination level.
• Boiler emission test.
• Furnace oil / HSD storage as per petroleum act.
• Boiler operator certification as per boiler act.
• Earth pit/ Earth grid HT yard upkeepment as per IE rules.
Waste management-
• Sludge (ETP/STP waste) disposal as per PCB norms.
• Monitoring of ETP operation as per set PCB parameters.
• Glass cullet disposal to PCB authorized vendor.
• Waste FO disposal.
Coordination from Karnataka Fire department for NOC renewal.
Significant Contributions/Achievements
At United Breweries Ltd (since May 2012) Bangalore. Working as Site Safety Manager and
accountable for-
Risk Assessment-
Risk identification, Risk eradication and Risk Prevention across the unit.
Developed RA champions across various functions.
Coordinated HAZOP study by external agency for new and existing installations.
Support to functions at site for risk mitigation/prevention along with function safety champions.
3. Incident investigation and why-why analysis.
Statutory compliance assessment (legal specifications) and suggestions for CAPA
(corrective and preventive action)
PASS compliance (positive assurance safety system)
Developed leaders from different functions for PASS and equipment audits and support in CAPA of the
findings.
Total Productive Management -Safety Pillar Leader and Member of Plant leadership team
Responsible for Driving system and Organization change management wrt to safety at site.
Leading Safety pillar along with cross functional team as members to achieve site KPI’s on safety.
Executing improvement projects across the brewery on ORR (occupational risk reduction) and ARR (accident
risk reduction) route and leading horizontal deployment.
Developed trigger points for Daily Control System (DCS) on safety at shop floor (Bottom-up approach to
ensure maximum engagement of employees in Safety)
Support for 5S activities across the brewery in close co-ordination with AM Pillar.
Successfully completed five ORR projects, three ARR projects, safety kaizens, safety One point lesson,
safety tagging/ de tagging ,Safety Visual Operating Procedure on shop floors along with pillar members and
improvement teams. 80% of the safety pillar KPI’s are met.
Safety- Training and development, Celebration, Reward and Recognition
Tool box talk to workers and contract employees. Sucessful in developing functional TBT trainers and TBT
module. TBT training man hours – 2000 pm.
Identified and trained employees as functional safety champion
Identified and trained train the trainers on safety amongst third part contractors.
Annual Safety week celebration and safety campaigns on Near Miss Promotion, safety tag promotion, 5S.
Promoting feedback of vendors, employees, contractors on safety systems thru on the spot
Designed the system for Rewarding & recognition of best Safety performers and obtained maximum
participation.
Safety Communication and awareness
Positive awareness safety system audit feedback communication to all stakeholders and support in area of
improvement.
Regular update on safety dash board –unit and safety functional dash board.
Monthly Safety MRM of unit to regional safety head and Corp. Office.
Safety campaign related to leading and lagging indicator in the unit.
Conceptualizing and implementing audio and video on safety awareness in the unit at various location.
Communicating safety alert of lagging indicator intra units and corrective actions on safety alert applicable at
unit.
Safety awareness communication on company internal portal and company social networking portal.
FEEDBACK FROM VISITORS, EMPLOYEES, AUDITORS, VENDORS ON SAFETY
COMMUNICATION AND AWARENESS IS VERY POSITIVE. (Safety suggestion scheme– is very useful and
working)
Represented unit in EHS conferences at regional level in order to proactively share best practices.
Was a part of working team of 5c strategy (HEINEKEN)- culture and leadership, competence, compliance,
calibration and continuous improvement.
4. Previous Responsibilities-
Conducting Safety compliance assessment pertaining to legal and statutory requirements for the site
including CAPA (Corrective and preventive actions).
Worked on OHSAS- 18001 certification preparation for the organization.
Conducting Risk Assessment of various operations at site basis – (Safety Gap Analysis).
As part of the project team, liable for formulating and developing safety systems for new / existing projects
and interacting with contractors and site construction team.
Formulating and implementing safety inspection checklists & conducting physical safety inspection
(General Safety inspection, inspection Scaffolding structures , Moving Machinery inspection, PPE
Compliance, Housekeeping, illumination etc.) and develop measures for reducing risks.
Conduct training sessions regarding the concepts of OH&S to employees and associates working on contract
and perform review of contractor’s method for a Safe working environment.
Ensure that appropriate corrective actions are taken in a timely and appropriate manner, including
employee discipline for safety rule violations.
Suggesting, providing & upholding Safety & fire infrastructure, emergency preparedness and response plan
for an uninterrupted functioning process.
Be the custodian maintaining of all safety statistics, records & reviewing safety manuals on a regular basis to
keep them updated & communicate to all levels.
Ensure the operational process in adherence to statutory provisions for Safety, Health & Environment.
Conducting Safety Induction Training program, Tool Box Talk & Safety Audit and developed TBT
trainers through ‘train the trainers’ programme.
PROFESSIONAL ACHIEVEMENTS
• Achieved 200000 Man-hours without any Fatality, LWC & RII and without violating standards.(Praxair)
• Ensured safe escort/ transportation of consignments effectively (max. wt. 108 tones, length 40m) from Haldia sea
port to Jamshedpur site as per organizational policies and procedures.(Praxair)
• Recognition award by Managing director (Praxair India Pvt. Ltd) for overall improvement of safety in project sites.
• Recognition award by Dy. RPO Head (ABB LTD.) for disciplined way of driving safety culture at project site.
• Recognized by Global director (Voith group) for achieving global safety target for fiscal year 2010/11.
• Recognized by all senior management (of UBL) including EVP- Manufacturing on achieving the goal of Zero injury
for the month of February-2013 and 89% incident reduction over 2012.
• Recognized for the participation in OPL (one point lesson) competition by AVP- UBL in 2014.
SCHOLASTICS
Executive M.B.A (Operations Management, Specialization in SAFETY MANAGEMENT) from Indian
School of Business Management & Administration (ISBM), Bengaluru, with excellent A+ grade 2010.
PDIS (Post Diploma in Industrial Safety) from ODISHA S.C.T.E & V.T, 1
st
class in 2010.
B.E. (Electrical Engineering) from Pt. RSSU, Raipur Chhattisgarh 1
st
class in 2004
High school and Higher Secondary Throughout first class
5. TRAININGS AND CERTIFICATIONS
WCOM training and TPM safety pillar route , tools (Operational Risk Reduction, accident Risk reduction ) etc from
Solving Effeso and Heineken
Certified first-Aid awareness training St. Jones Ambulance
RCA- Root cause analysis by Global Safety director of M/s- Praxair India Pvt. Ltd.
Lead Auditor- OHSAS 18001:2007 by BSI
Safety awareness training conducted by NSC (National Safety Council)
Safety for Operational supervisors (Venue-CHINA) by TUV SUD
Awareness training on HACCP and ISO- 22000 by Diversey.
Conference of “American Society of Safety Engineers” and undergone various aspects of current Safety
systems.
Awareness training programme in safe operation of Godrej Forklift trucks- 2015.
6. TRAININGS AND CERTIFICATIONS
WCOM training and TPM safety pillar route , tools (Operational Risk Reduction, accident Risk reduction ) etc from
Solving Effeso and Heineken
Certified first-Aid awareness training St. Jones Ambulance
RCA- Root cause analysis by Global Safety director of M/s- Praxair India Pvt. Ltd.
Lead Auditor- OHSAS 18001:2007 by BSI
Safety awareness training conducted by NSC (National Safety Council)
Safety for Operational supervisors (Venue-CHINA) by TUV SUD
Awareness training on HACCP and ISO- 22000 by Diversey.
Conference of “American Society of Safety Engineers” and undergone various aspects of current Safety
systems.
Awareness training programme in safe operation of Godrej Forklift trucks- 2015.