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GMP, QA AND
VALIDATION
        OF
     EMULSIONS
            PRESENTED BY -
            SHRAVAN PASWAN
            paswanshravan@gmail.com
CONTENTS
1.Introduction
 Advantage
 Disadvantage
 Application
2. GMP-
 Building and personal, raw materials
 Equipments, process, package
 Label, containers $ closures
 IPQC
3. Quality control
4.Quality assurance
5. stability( USFDA GUIDELINE)
5. Validation
6. Conclusion
7. References
1. Emulsion
An emulsion is a thermodynamically unstable system consisting of at least two
immiscible liquid phases, one of which is dispersed as globules in the other
liquid phase, stabilized by the presence of an emulsifying agent.




The phase that is present as fine droplets is called the disperse phase that is
present as fine droplets is called the disperse phase and the phase in which the
droplets are suspended is the continuous phase.
2. Pharmaceutical
applications of emulsions
 Many medicinal agents have objectionable taste or texture,
  as a result mineral oil based laxative, oil administered as
  O/W emulsion.
 W/O emulsions are employed more rudely for treatment of
  dry skin & emollient application.
 Used for intravenous administration of lipid nutrients.
 Radio opaque emulsions have been used as diagnostic
  agents in X-ray examination.
 W/o emulsions have been employed to disperse water
  soluble antigenic materials in minerals oil for intramuscular
  depot injection
Advantage &
  disadvantage
ADVANTAGE                               DISADVANTAGE
Patient acceptance is more.             Creaming and
                                        sedimentation
Emulsion posses a certain clergies of   Cracking
elegance and easily washed off
whenever required.


Emulsions possess an important cost     Phase inversion
advantage over single phase
preparation.
3. Emulsion types and
identification tests
Types
   Oil-in-water (OW) eg.Gum acacia
   Water-in-oil (W/O) eg. lotion & cream
   Oil-in-water-in-oil (O/W/O)
   Water-in-oil-in-water (W/O/W)

Identification tests of O/W or W/O
 Dilution test
 Dye test
 CoCl2 filter Paper test
   Fluorescence
   Conductivity
GMP

   Adequate space for equipment
   Proper light ,water & drainage facilities
   Adequate labors force
 Trained & qualified personal
 Manufacturing should be under proper conditions
 Proper control measures should be taken
 Equipment design ,size & location
 Proper cleaning and maintenance
Raw materials
 Emulsifying agents reduces interfacial tension
  eg. Benzalkonium chloride
 Density modifiers prevents drying eg. Glycerol
 Antioxidants protects oils & fats eg. Tocopherol ,
  gallic acid
 Sweetening agents eg. Vanillin , benzaldehyde
 Preservatives are rapid in action eg. Benzoic acid +
  chloroform
Equipment
    Equipment design, size & location
    Equipment construction
    Equipment cleaning & maintenance
    Proper spacing between equipments
    Automatic, mechanical & electronic equipment



 Processing
     Continental or dry gum method
     English of wet gum method
Packaging material
 CONTAINERS -
  Plastic - a) Thermoplastic
          b) Thermosetting
  Metals – a) Aluminium
           b) Stainless steel
           c) Tinplated steel
 CLOSURE –
  Threaded screw cap
  Roll on
  Torque
  Closure Liner
  Friction
LABELLING

SPECIAL LABELLING & ADVICE FOR EMULSIONS:--
 Shake well before use
 Store in a cool place
 Expiry Date
 For external use only
Shelf Life & Storage:---
 Store in a cool dry place
 Labelled as “ Cod Liver Oil 30% V/V emulsion.”
Advice & Labelling:--
 A normal dose in 10 ml 3 times a day with or after meal.
IPQC
   Phase inversion temperature
   Low energy emulsification
   Timing
   heat
Quality        control &
Quality        assurance
  Reduction in density difference between two
   phases
  Increase in viscosity of continious phase
  Production of small droplet size
  Adverse storage condition
  Microbial contamination
  Coalescence
  Flocculation
  Creaming
Preservation of
emulsions
  Growth of microorganisms in emulsions
  Preservatives should be in aqueous
   phase.
  Preservatives should be in unionized
   state to penetrate the bacteria
  Preservatives must not bind to other
   components of the emulsion
VALIDATION
   Documented process,which provides high degree of
    assurance that a specific process will consistently
    produce,a product meeting its pre-determined
    specification & quality attributes.
   Obtained through the collection & evaluation of data.
   Importance of validation –
    1)Reduction of quality cost
     2)Process optimization
     3)Assurance quality
     4)Safety
   Limitation of validation –
    Validation has a practical limit and related cost.
CONCLUSION
 Pharmaceutics is a tool of whose potential appears
  limitless the word pharmaceutics is used in pharmacy
  & pharmaceutical sciences to encompass many
  subject areas, which are all associated with the steps
  to which a drug is subjected towards the end of its
  development my project has undergone on one such
  topic of pharmaceutics i.e. emulsions.
 In the project I have tried to dealt with the various
  emulsions procedures like its introduction, uses, GMP,
  manufacturing procedures etc. this project
  concentrates on various subjects related to emulsions .
REFERENCES
   Jain, Akalank Kumar “Drug & Cosmetic” Publish by Akalank
    Publication edition 8rd 2006
   Martin Alford, “physical pharmacy” B. I. Publication Pvt.Ltd. IVth
    edition Indian Reprint 1994, Reprint 2004.
   Aulton M.E “Pharmaceutics the Science of Dosage form
    Design” Published by Churchill Livingstone, Edition IInd.
   Lachman L., Lieberman H.A, Kanig J.L, Theory and Practice of
    Industrial Pharmacy, Lea & Febiger, Philadelphia, U.S.A..
   Nash, Robert A & Wachter Alfred H “Pharmaceutical Process
    Validation an International, edition IIIrd Valume-29
   www.google.com
   www.jyoticapsule.com
   www.pharmamachine.com
   www.pii.com
   www.capssugel.com
THANK YOU

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734 part2 emulsion

  • 1. GMP, QA AND VALIDATION OF EMULSIONS PRESENTED BY - SHRAVAN PASWAN paswanshravan@gmail.com
  • 2. CONTENTS 1.Introduction  Advantage  Disadvantage  Application 2. GMP-  Building and personal, raw materials  Equipments, process, package  Label, containers $ closures  IPQC 3. Quality control 4.Quality assurance 5. stability( USFDA GUIDELINE) 5. Validation 6. Conclusion 7. References
  • 3. 1. Emulsion An emulsion is a thermodynamically unstable system consisting of at least two immiscible liquid phases, one of which is dispersed as globules in the other liquid phase, stabilized by the presence of an emulsifying agent. The phase that is present as fine droplets is called the disperse phase that is present as fine droplets is called the disperse phase and the phase in which the droplets are suspended is the continuous phase.
  • 4. 2. Pharmaceutical applications of emulsions  Many medicinal agents have objectionable taste or texture, as a result mineral oil based laxative, oil administered as O/W emulsion.  W/O emulsions are employed more rudely for treatment of dry skin & emollient application.  Used for intravenous administration of lipid nutrients.  Radio opaque emulsions have been used as diagnostic agents in X-ray examination.  W/o emulsions have been employed to disperse water soluble antigenic materials in minerals oil for intramuscular depot injection
  • 5. Advantage & disadvantage ADVANTAGE DISADVANTAGE Patient acceptance is more. Creaming and sedimentation Emulsion posses a certain clergies of Cracking elegance and easily washed off whenever required. Emulsions possess an important cost Phase inversion advantage over single phase preparation.
  • 6. 3. Emulsion types and identification tests Types  Oil-in-water (OW) eg.Gum acacia  Water-in-oil (W/O) eg. lotion & cream  Oil-in-water-in-oil (O/W/O)  Water-in-oil-in-water (W/O/W) Identification tests of O/W or W/O  Dilution test  Dye test  CoCl2 filter Paper test  Fluorescence  Conductivity
  • 7. GMP  Adequate space for equipment  Proper light ,water & drainage facilities  Adequate labors force  Trained & qualified personal  Manufacturing should be under proper conditions  Proper control measures should be taken  Equipment design ,size & location  Proper cleaning and maintenance
  • 8. Raw materials  Emulsifying agents reduces interfacial tension eg. Benzalkonium chloride  Density modifiers prevents drying eg. Glycerol  Antioxidants protects oils & fats eg. Tocopherol , gallic acid  Sweetening agents eg. Vanillin , benzaldehyde  Preservatives are rapid in action eg. Benzoic acid + chloroform
  • 9. Equipment  Equipment design, size & location  Equipment construction  Equipment cleaning & maintenance  Proper spacing between equipments  Automatic, mechanical & electronic equipment Processing Continental or dry gum method English of wet gum method
  • 10. Packaging material  CONTAINERS - Plastic - a) Thermoplastic b) Thermosetting Metals – a) Aluminium b) Stainless steel c) Tinplated steel  CLOSURE – Threaded screw cap Roll on Torque Closure Liner Friction
  • 11. LABELLING SPECIAL LABELLING & ADVICE FOR EMULSIONS:--  Shake well before use  Store in a cool place  Expiry Date  For external use only Shelf Life & Storage:---  Store in a cool dry place  Labelled as “ Cod Liver Oil 30% V/V emulsion.” Advice & Labelling:--  A normal dose in 10 ml 3 times a day with or after meal.
  • 12. IPQC  Phase inversion temperature  Low energy emulsification  Timing  heat
  • 13. Quality control & Quality assurance  Reduction in density difference between two phases  Increase in viscosity of continious phase  Production of small droplet size  Adverse storage condition  Microbial contamination  Coalescence  Flocculation  Creaming
  • 14. Preservation of emulsions  Growth of microorganisms in emulsions  Preservatives should be in aqueous phase.  Preservatives should be in unionized state to penetrate the bacteria  Preservatives must not bind to other components of the emulsion
  • 15. VALIDATION  Documented process,which provides high degree of assurance that a specific process will consistently produce,a product meeting its pre-determined specification & quality attributes.  Obtained through the collection & evaluation of data.  Importance of validation – 1)Reduction of quality cost 2)Process optimization 3)Assurance quality 4)Safety  Limitation of validation – Validation has a practical limit and related cost.
  • 16. CONCLUSION  Pharmaceutics is a tool of whose potential appears limitless the word pharmaceutics is used in pharmacy & pharmaceutical sciences to encompass many subject areas, which are all associated with the steps to which a drug is subjected towards the end of its development my project has undergone on one such topic of pharmaceutics i.e. emulsions.  In the project I have tried to dealt with the various emulsions procedures like its introduction, uses, GMP, manufacturing procedures etc. this project concentrates on various subjects related to emulsions .
  • 17. REFERENCES  Jain, Akalank Kumar “Drug & Cosmetic” Publish by Akalank Publication edition 8rd 2006  Martin Alford, “physical pharmacy” B. I. Publication Pvt.Ltd. IVth edition Indian Reprint 1994, Reprint 2004.  Aulton M.E “Pharmaceutics the Science of Dosage form Design” Published by Churchill Livingstone, Edition IInd.  Lachman L., Lieberman H.A, Kanig J.L, Theory and Practice of Industrial Pharmacy, Lea & Febiger, Philadelphia, U.S.A..  Nash, Robert A & Wachter Alfred H “Pharmaceutical Process Validation an International, edition IIIrd Valume-29  www.google.com  www.jyoticapsule.com  www.pharmamachine.com  www.pii.com  www.capssugel.com

Notes de l'éditeur

  1. Butter, margrine, salad dressings. Why it is thermodynamically unstable: creating small droplets will create large surface area. Since the surface has the tendency to decrease due to surface tension, emulsions are unstable. Internal vs. external; dispersed vs. continuous phase.
  2. Oil dose not mean that it has to be the conventional oil. Any liquid that is not miscible with water will be just OK. Double emulsion is rarely used. It might be good to increase the stability of a certain chemical. However, the chemical has to diffuse through several layers to be released, making the drug not biologically available.
  3. Bacteria have been shown to degrade non-ionic and anionic surfactants, glycerin, and vegetable gums. This will damage the emulsion.