2. Page 2
Effects of molecular weight
The molecular weight of a polymer influences:
• melt viscosity (flow behaviour)
• processing behaviour
• mechanical properties
• crystallization behaviour
• optical properties
3. Page 3
Methods to measure molecular weight
• Melt viscosity as a function of shear rate
• MFI (Melt Flow Index)
• MVR (Melt Volume Rate)
• RSV (Relative Solution Viscosity)
• VN (Viscosity Number)
• GPC (Gel Permeation Chromatography)
• SEC (Size Exclusion Chromatography)
4. Page 4
MFI and MVR
Disadvantages
for polyamide
characterization:
• moisture sensitivity
• polymer reactivity
Units:
• MFI in g/10 min
• MVR in cm3/10 min
Capillary
( D = 2.0955 mm, L = 8.000 mm )
Barrel
( D = 9.5504 mm )
Piston
( D = 9.4742 mm )
Temperature
Control
( ± 0.2oC )
Thermometer
or PRT
( ± 0.1oC )
Load
(Wt + Piston = ± 0.5% )
Standardized test (ASTM D1238, ISO 1133)
Constant load test
Fixed die diameter
Fixed die L/D ratio
Mass / time measured
MFR 1/Viscosity
May be related to, but is not a
strict function of Mw
5. Page 5
Limitations of MFI measurement
100100010000
0.01 0.1 1 10 100 1000
γ
η
Two types of materials
with the same MFI value
but completely different
rheological behavior
Hygroscopic and chemical
character of PA6 influence
accuracy of measurement
melt index
conditions
A
B
6. Page 6
RSV and VN according to ISO 307
• solvents used:
- 90 % formic acid
- 96 % sulphuric acid
- 100 % m-cresol
- others
• concentration 1 g polymer/100 ml
• measured at 25 °C
• Ubbelohde capillary
RSV = Tsolution/Tsolvent
VN = (Tsolution/Tsolvent)/c
9. Page 9
Relation MFI and RSV (in formic acid)
0
10
20
30
2 2.5 3 3.5 4
Meltflowindex[g/10min]
Relative solution viscosity in formic acid
MFI measured at 235 °C and 2.16 kg