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Coupling AI with HiTp experiments to
Discover Metallic Glasses
Faster
What to do when theories fail
Apurva Mehta
Solutions to many of our current
problems
need
New Materials and Devices
New Materials Likely to Exists
30 non-toxic, earth friendly elements  > 4000 ternaries,
> 4 Million compositions : Compositionally Complex Alloys
Metallic glasses
High Entropy Alloys
Etc.
Opportunity and Challenge
Rapid Synthesis, Rapid Characterization
But if we synthesize and characterize 1000 alloys (1 ternary
a day)
> 10 years
Just Combi/High Throughput Experimentation Not a Solution
We Need Additional Acceleration/Guidance,
But No Universal Physiochemical Theory Exists,
Plus Processing Plays a Big Role
Over 4000 Ternaries, 4 million
Compositions
People who did the work
Fang Ren
Apurva Mehta
SLAC
Logan Ward
Chris Wolverton
Northwestern
Travis Williams
Jason Hattrick-
Simpers
NIST/ U of S.
Carolina
Brenna Gibbons
Bryce Meredig
Kyle Michel
Citrine/Stanford
Kevin Laws, Ron Pandolfi, Robert Tang-Kong, Theodor Ando
Boots – on – the - Ground
Machine Learning
Outline
• Finding Metallic Glasses, Faster
– New Discoveries of Metallic Glasses
• 7000 new amorphous alloys in at least 10 new
systems
• Challenges (2) for ML for Material Discovery
• From Measurements to Knowledge (labels)
• Combining Knowledge from Diverse Sources
(Gibbons’ Poster)
• Physics from Machine Learning
• Jae Hattrick-Simpers will continue
Accelerating Discoveries
New Discovery Paradigm: How to accelerate discoveries when
1. Physiochemical theories fail
2. Processing and other “fuzzy” parameters critical
3. Not a lot of labeled data available
Data Driven Discoveries
~6000 reports of
Metallic Glasses
Machine Learning (ML) Model
Landolt-Börnstein (LB) database
In 294 ternaries
How good is this model?
Physics Based Models
Yang’s Delta-
omega model
Efficient-packing
Model (Laws et al)
Legacy Observational Data
How do we measure accuracy of a
model?
Perfect Model
False Positive Rate
TruePositiveRate
Receiver Operating Characteristics (ROC) curve
Glass
Not glass
How Good is the MG Model?
Perfect Model
Glass
Not glass
Processing Condition Dependence
Thermal State and Quenching plays a crucial Role
Melt-spinning Model Sputter Co-deposition ModelVs.
Processing Condition Dependence
Different Processing Stabilizes Different Compositions
Prediction of New MG system: Co-V-Zr
Predictions:
Synthesized by Melt-spinning
Predictions:
Synthesized by Sputter Co-deposition
High Throughput Validation
Co
V Zr
Parallel
Synthesis
High Throughput
Data Collection
X-rays
2D XRD
Detector
Fluorescence
Detector
Validates One Ternary a Day
Challenge 1: Need Labels
Is it a glass?
We measure We need
Image Label
Challenge 1: Need Labels
Is it a glass?
We measure We need
Image Label
3
Challenge 1: Need Labels
Is it a glass?
We measure We need
Image Label
3
Validation or Leaning only as Good as the Labels
Poorly crystalline
There is a lot of Data, but Labeled Data is harder to find
Challenge 1: Need Labels
Is it a glass?
We measure We need
Image Label
3
Can we Automate  Accelerate Labeling?
Measurements  Knowledge
Images  Labels
3
Our strategy is:
1. Use Math when we can
2. Capture Expertise
3. Learn/refine
measurements Data Information Label/
Knowledge
Automatic Background Subtraction and
Peak Extraction
ML vs Experiments
1st Gen ML Predictions
Width Information from Experiments
Experimental Discovery of New Glasses
Predictions from theories
Can We Improve Predictions?
Add new data,
Retrain the model
Challenge 2: How to add new data to old data?
Add Apples to Apples
Data from LB Handbook
Data from HiTp
Experiments
• Compare data of comparable densities.
• Coverage is still unbalanced.
• LB biased towards positive (glasses)
• HiTp data for only 9 ternaries
Down sampling
Not how much more Data,
But how much new Information
2nd Generation ML Model
Add new data,
Retrain the model
Recollect : 1st Gen Model
Perfect Model
Glass
Not glass
How much has 2nd Gen Impoved?
Perfect Model
Glass
Not glass
2nd Generation Model  MGs are
Rare
-50
0
50
100
150
200
250
300
350
400
0 500 1000 1500 2000 2500
number of predicted glasses
Less than 5% of Ternaries are glass forming –
less 0.5% compositions are glass forming
Old fashion composition at time (0.5%) expt, and even
combinatorial expt (5%) too expensive without guidance
Experiments
ML Predictions
Experiments
ML Predictions
2nd Generation Model  MGs are Rare
2nd Gen Model Predictions: Good Glass Former:
Co-Ti-Zr, and Co-Fe-Zr
ML Predictions High Throughput Experimental Observations
FWHM Glass-forming Label
Discovered Two New MG Systems
2nd Gen Model Predictions: Bad Glass Former:
Fe-Ti-Nb
ML Predictions High Throughput Experimental Observations
FWHM Glass-forming Label
2nd Generation ML model is doing OK,
Biggest problem appears at
the boundaries between glass/no glass
In the last year we have found ~
7000 new metallic glasses
in
15 ternaries
(Compare ~ 6,000 in LB in 300)
Physiochemical Insights from Machine
Learning
0
0.2
0.4
0.6
0.8
1
1.2
0 20 40 60 80 100 120 140 160
Cumulatefeatureimportance
Work in-progress:
Yang ~8%
Size ~4%
Valence ~5%
Feature number
Current Theories Covers ONLY a few % of the Physics
 New
physics?
Physiochemical Insights from Machine
Learning
Jae Hattrick-Simpers – Next Talk……
Summary
• Even when 1st Gen ML not exceptional, with
additional data it improves quickly and captures
subtleties hard to capture otherwise.
– Model predicts that < 5% ternary
compositions are glass-formers.
– Accurate Predictions  O of magnitude
acceleration in rate of discoveries
• ML model  seed for physiochemical insights
Thanks
35
HiTp Measurements  Accelerated Discoveries
Measurements Data Information Discoveries/
Knowledge
a a+b
b
g
d
g+d
Data Quality Assessment
In time for the next measurement
Data Coverage
Assessment
In time for the next
Experiment
AI-driven MGI searches
Knowledge
Base
Robotic Synthesis
“just-in-time”
feedback
On-the-fly
Processing
Unsupervized
Factorization
Semi-
automated
Labeling
On-the-fly processing and
visualization of Wide Angle
Scattering data
Sample Raw Data/Images Processed and reduced Data Attribute Extraction and
Real-time Visualization
Calibration  Q-gamma
 1D integration
Signal/noise
Crystallinity
Texture
# Peaks
Ternary
Combi
Library
441 WAXS
Patterns
Ren et al.; ACS Combi,
1
2
3
1
2
3
New Metallic
Glasses
Machine Learning
Unsupervised
Information
Extraction
Real Time Data Analytics
 Feedback
1. Stage 1: within time for 1
measurement point
2. Stage 2: time for a data-set
3. Stage 3: time of an
experiment

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Coupling AI with HiTp experiments to Discover Metallic Glasses Faster

  • 1. Coupling AI with HiTp experiments to Discover Metallic Glasses Faster What to do when theories fail Apurva Mehta
  • 2. Solutions to many of our current problems need New Materials and Devices
  • 3. New Materials Likely to Exists 30 non-toxic, earth friendly elements  > 4000 ternaries, > 4 Million compositions : Compositionally Complex Alloys Metallic glasses High Entropy Alloys Etc.
  • 4. Opportunity and Challenge Rapid Synthesis, Rapid Characterization But if we synthesize and characterize 1000 alloys (1 ternary a day) > 10 years Just Combi/High Throughput Experimentation Not a Solution We Need Additional Acceleration/Guidance, But No Universal Physiochemical Theory Exists, Plus Processing Plays a Big Role Over 4000 Ternaries, 4 million Compositions
  • 5. People who did the work Fang Ren Apurva Mehta SLAC Logan Ward Chris Wolverton Northwestern Travis Williams Jason Hattrick- Simpers NIST/ U of S. Carolina Brenna Gibbons Bryce Meredig Kyle Michel Citrine/Stanford Kevin Laws, Ron Pandolfi, Robert Tang-Kong, Theodor Ando
  • 6. Boots – on – the - Ground Machine Learning
  • 7. Outline • Finding Metallic Glasses, Faster – New Discoveries of Metallic Glasses • 7000 new amorphous alloys in at least 10 new systems • Challenges (2) for ML for Material Discovery • From Measurements to Knowledge (labels) • Combining Knowledge from Diverse Sources (Gibbons’ Poster) • Physics from Machine Learning • Jae Hattrick-Simpers will continue
  • 8. Accelerating Discoveries New Discovery Paradigm: How to accelerate discoveries when 1. Physiochemical theories fail 2. Processing and other “fuzzy” parameters critical 3. Not a lot of labeled data available
  • 9. Data Driven Discoveries ~6000 reports of Metallic Glasses Machine Learning (ML) Model Landolt-Börnstein (LB) database In 294 ternaries How good is this model? Physics Based Models Yang’s Delta- omega model Efficient-packing Model (Laws et al) Legacy Observational Data
  • 10. How do we measure accuracy of a model? Perfect Model False Positive Rate TruePositiveRate Receiver Operating Characteristics (ROC) curve Glass Not glass
  • 11. How Good is the MG Model? Perfect Model Glass Not glass
  • 12. Processing Condition Dependence Thermal State and Quenching plays a crucial Role Melt-spinning Model Sputter Co-deposition ModelVs.
  • 13. Processing Condition Dependence Different Processing Stabilizes Different Compositions Prediction of New MG system: Co-V-Zr Predictions: Synthesized by Melt-spinning Predictions: Synthesized by Sputter Co-deposition
  • 14. High Throughput Validation Co V Zr Parallel Synthesis High Throughput Data Collection X-rays 2D XRD Detector Fluorescence Detector Validates One Ternary a Day
  • 15. Challenge 1: Need Labels Is it a glass? We measure We need Image Label
  • 16. Challenge 1: Need Labels Is it a glass? We measure We need Image Label 3
  • 17. Challenge 1: Need Labels Is it a glass? We measure We need Image Label 3 Validation or Leaning only as Good as the Labels Poorly crystalline There is a lot of Data, but Labeled Data is harder to find
  • 18. Challenge 1: Need Labels Is it a glass? We measure We need Image Label 3 Can we Automate  Accelerate Labeling?
  • 19. Measurements  Knowledge Images  Labels 3 Our strategy is: 1. Use Math when we can 2. Capture Expertise 3. Learn/refine measurements Data Information Label/ Knowledge
  • 20. Automatic Background Subtraction and Peak Extraction
  • 21. ML vs Experiments 1st Gen ML Predictions Width Information from Experiments Experimental Discovery of New Glasses Predictions from theories
  • 22. Can We Improve Predictions? Add new data, Retrain the model
  • 23. Challenge 2: How to add new data to old data? Add Apples to Apples Data from LB Handbook Data from HiTp Experiments • Compare data of comparable densities. • Coverage is still unbalanced. • LB biased towards positive (glasses) • HiTp data for only 9 ternaries Down sampling Not how much more Data, But how much new Information
  • 24. 2nd Generation ML Model Add new data, Retrain the model
  • 25. Recollect : 1st Gen Model Perfect Model Glass Not glass
  • 26. How much has 2nd Gen Impoved? Perfect Model Glass Not glass
  • 27. 2nd Generation Model  MGs are Rare -50 0 50 100 150 200 250 300 350 400 0 500 1000 1500 2000 2500 number of predicted glasses Less than 5% of Ternaries are glass forming – less 0.5% compositions are glass forming Old fashion composition at time (0.5%) expt, and even combinatorial expt (5%) too expensive without guidance Experiments ML Predictions
  • 29. 2nd Gen Model Predictions: Good Glass Former: Co-Ti-Zr, and Co-Fe-Zr ML Predictions High Throughput Experimental Observations FWHM Glass-forming Label Discovered Two New MG Systems
  • 30. 2nd Gen Model Predictions: Bad Glass Former: Fe-Ti-Nb ML Predictions High Throughput Experimental Observations FWHM Glass-forming Label 2nd Generation ML model is doing OK, Biggest problem appears at the boundaries between glass/no glass
  • 31. In the last year we have found ~ 7000 new metallic glasses in 15 ternaries (Compare ~ 6,000 in LB in 300)
  • 32. Physiochemical Insights from Machine Learning 0 0.2 0.4 0.6 0.8 1 1.2 0 20 40 60 80 100 120 140 160 Cumulatefeatureimportance Work in-progress: Yang ~8% Size ~4% Valence ~5% Feature number Current Theories Covers ONLY a few % of the Physics  New physics?
  • 33. Physiochemical Insights from Machine Learning Jae Hattrick-Simpers – Next Talk……
  • 34. Summary • Even when 1st Gen ML not exceptional, with additional data it improves quickly and captures subtleties hard to capture otherwise. – Model predicts that < 5% ternary compositions are glass-formers. – Accurate Predictions  O of magnitude acceleration in rate of discoveries • ML model  seed for physiochemical insights
  • 36. HiTp Measurements  Accelerated Discoveries Measurements Data Information Discoveries/ Knowledge a a+b b g d g+d Data Quality Assessment In time for the next measurement Data Coverage Assessment In time for the next Experiment AI-driven MGI searches Knowledge Base Robotic Synthesis “just-in-time” feedback On-the-fly Processing Unsupervized Factorization Semi- automated Labeling
  • 37. On-the-fly processing and visualization of Wide Angle Scattering data Sample Raw Data/Images Processed and reduced Data Attribute Extraction and Real-time Visualization Calibration  Q-gamma  1D integration Signal/noise Crystallinity Texture # Peaks Ternary Combi Library 441 WAXS Patterns Ren et al.; ACS Combi, 1 2 3 1 2 3
  • 38. New Metallic Glasses Machine Learning Unsupervised Information Extraction Real Time Data Analytics  Feedback 1. Stage 1: within time for 1 measurement point 2. Stage 2: time for a data-set 3. Stage 3: time of an experiment