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CON 124
Basic Concrete Mix Design Proportioning

Session 2
Concrete Durability
Causes of Concrete Deteriorations






Freezing and Thawing
Corrosion
Mechanism
Recommendations
Concrete Durability




Definition - its ability to resist weathering
action, chemical attack, w/cm ratio
considerations, mass concrete, abrasion, or
any other process of deterioration.
Session 1 will discuss Freezing-thawing
distress in detail
Concrete Durability Video
Freezing Distress caused by frost damage
– Hydraulic Pressure

photos courtesy of M. Thomas
Thawing Distress caused by Scaling Distress
– Hydraulic & Osmotic Pressures

photos courtesy of M. Thomas
Frost Damage by to cyclic F-T damage
photos courtesy of M. Thomas
Frost Damage by to cyclic F-T damage
photos courtesy of M. Thomas
Recommended Air Content
Effective For Durability:



When volume of air in mortar fraction of
concrete is about 9 ± 1% (or about 18% by
paste volume).



Required air increases as coarse aggregate size
is reduced (due to greater paste volume)



Required air increases as exposure conditions
become more severe.
Weathering region according to climate conditions in ASTM C33
Recommended Average Air Content
Percentage for Level of Exposure
Nominal maximum sized of aggregates
Exposure

3/8 in.
(9.5 mm)

1/2 in.
3/4 in.
(12.5 mm) (19 mm)

1 in.
(25 mm)

1 – 1/2 in. 2 in.
(37.5 mm) (50 mm)

Mild

4.5

4.0

3.5

3.0

2.5

2.0

Moderate

6.0

5.5

5.0

4.5

4.5

4.0

Severe

7.5

7.0

6.0

6.0

5.5

5.0
Control of Air Content Materials
• Cement content;
Fineness, Alkali
• Aggregates;
Fineness, Shape
• Admixtures
• Pigments
Control of Air Content
Mixture Parameters, Etc.
• w/cm
• Slump;
<3-in. (75mm)
>6-in. (150mm)
• Temperature
• Altitude
• Mixing Speed, Time,
Capacity
Placement Issues which Affect
Control of Air Content Placement
•
•
•
•

Transportation
Placement; Pumping
Consolidation
Finishing
Why do we need Air-Entrainment?

DEFINITION: Air-Entraining Admixtures are primarily used to
stabilize tiny bubbles generated in concrete to protect against
freezing and thawing cycles.
Air Entrainment Video
Acts at Air-Water Interface
Air-Entraining Admixture Function
Microscopic Air Bubbles
Mechanism of
Protection by Air Voids

Air-entrained

32oF
23oF

As the temperature of saturated
concrete(.91.7%) in service is lowered, the
water held in the capillary pores of harden
concrete as paste freezes.

Saturation > 91.7%
Mechanism of
Protection by Air Voids

Air-entrained

32oF
23oF

As microscopic air bubbles are filled with
freezing of water causes an increase of
volume by 9%,thus the excess water in the
cavity is expelled by hydraulic pressure.

Saturation > 91.7%
Mechanism of
Protection by Air Voids

Air-entrained

32oF
23oF

Diffusion of water leading to a growth of a
relatively small number of bodies of ice.
When salts are used for de-icing, they are
absorbed by the upper part of the
concrete. This produces an osmotic
pressure with a consequence movement of
water towards the coldest zone where
freezing takes place.

Saturation > 91.7%
Mechanism of
Protection by Air Voids

Air-entrained

32oF
23oF

Each cycle of freezing and thawing causes
a migration of water to locations where it
can freeze. Subsequent freezing repeats
the development of pressures and
consequences of re-freezing, further
expansion takes which has an cumulative
effect.

Saturation > 91.7%
Air Void Spacing & Volume
• Spacing factor ( L ): the
maximum distance of any
point in the cement paste
from the periphery of an air
void.

L

L

• Specific surface: the
surface area of a quantity
of air voids that have a total
volume of 1 in.3 (25 mm3).
Characteristics of an Adequate
Air Void System (ASTM C 457)


Test method ASTM C457 recommendations for an
adequate air-void system.


Spacing factor < 0.008 in. (0.203 mm)



Specific surface > 600 in.2/in.3 (24 mm2/mm3)



Voids per linear inch: 1.5 - 2 times the percentage of
air
Please return to Blackboard and watch
the following videos:




Video 1: Durability
Video 2: Air Entrainment
Questions?
Email cemtek@netzero.net

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CON 124 - Session 2 - Proportioning Methods

  • 1. CON 124 Basic Concrete Mix Design Proportioning Session 2 Concrete Durability
  • 2. Causes of Concrete Deteriorations     Freezing and Thawing Corrosion Mechanism Recommendations
  • 3. Concrete Durability   Definition - its ability to resist weathering action, chemical attack, w/cm ratio considerations, mass concrete, abrasion, or any other process of deterioration. Session 1 will discuss Freezing-thawing distress in detail
  • 5. Freezing Distress caused by frost damage – Hydraulic Pressure photos courtesy of M. Thomas
  • 6. Thawing Distress caused by Scaling Distress – Hydraulic & Osmotic Pressures photos courtesy of M. Thomas
  • 7. Frost Damage by to cyclic F-T damage photos courtesy of M. Thomas
  • 8. Frost Damage by to cyclic F-T damage photos courtesy of M. Thomas
  • 9. Recommended Air Content Effective For Durability:  When volume of air in mortar fraction of concrete is about 9 ± 1% (or about 18% by paste volume).  Required air increases as coarse aggregate size is reduced (due to greater paste volume)  Required air increases as exposure conditions become more severe.
  • 10. Weathering region according to climate conditions in ASTM C33
  • 11. Recommended Average Air Content Percentage for Level of Exposure Nominal maximum sized of aggregates Exposure 3/8 in. (9.5 mm) 1/2 in. 3/4 in. (12.5 mm) (19 mm) 1 in. (25 mm) 1 – 1/2 in. 2 in. (37.5 mm) (50 mm) Mild 4.5 4.0 3.5 3.0 2.5 2.0 Moderate 6.0 5.5 5.0 4.5 4.5 4.0 Severe 7.5 7.0 6.0 6.0 5.5 5.0
  • 12. Control of Air Content Materials • Cement content; Fineness, Alkali • Aggregates; Fineness, Shape • Admixtures • Pigments
  • 13. Control of Air Content Mixture Parameters, Etc. • w/cm • Slump; <3-in. (75mm) >6-in. (150mm) • Temperature • Altitude • Mixing Speed, Time, Capacity
  • 14. Placement Issues which Affect Control of Air Content Placement • • • • Transportation Placement; Pumping Consolidation Finishing
  • 15. Why do we need Air-Entrainment? DEFINITION: Air-Entraining Admixtures are primarily used to stabilize tiny bubbles generated in concrete to protect against freezing and thawing cycles.
  • 17. Acts at Air-Water Interface
  • 20. Mechanism of Protection by Air Voids Air-entrained 32oF 23oF As the temperature of saturated concrete(.91.7%) in service is lowered, the water held in the capillary pores of harden concrete as paste freezes. Saturation > 91.7%
  • 21. Mechanism of Protection by Air Voids Air-entrained 32oF 23oF As microscopic air bubbles are filled with freezing of water causes an increase of volume by 9%,thus the excess water in the cavity is expelled by hydraulic pressure. Saturation > 91.7%
  • 22. Mechanism of Protection by Air Voids Air-entrained 32oF 23oF Diffusion of water leading to a growth of a relatively small number of bodies of ice. When salts are used for de-icing, they are absorbed by the upper part of the concrete. This produces an osmotic pressure with a consequence movement of water towards the coldest zone where freezing takes place. Saturation > 91.7%
  • 23. Mechanism of Protection by Air Voids Air-entrained 32oF 23oF Each cycle of freezing and thawing causes a migration of water to locations where it can freeze. Subsequent freezing repeats the development of pressures and consequences of re-freezing, further expansion takes which has an cumulative effect. Saturation > 91.7%
  • 24. Air Void Spacing & Volume • Spacing factor ( L ): the maximum distance of any point in the cement paste from the periphery of an air void. L L • Specific surface: the surface area of a quantity of air voids that have a total volume of 1 in.3 (25 mm3).
  • 25. Characteristics of an Adequate Air Void System (ASTM C 457)  Test method ASTM C457 recommendations for an adequate air-void system.  Spacing factor < 0.008 in. (0.203 mm)  Specific surface > 600 in.2/in.3 (24 mm2/mm3)  Voids per linear inch: 1.5 - 2 times the percentage of air
  • 26. Please return to Blackboard and watch the following videos:   Video 1: Durability Video 2: Air Entrainment

Editor's Notes

  1. Recommend Average Air Content for Levels of Exposure per ACI design methods