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A PROJECT 
SEMINAR REPORT 
ON. 
SIX STROKE PETROL 
ENGINE
Power Plugs: Templates 
Department oF mechanicaL engG. g.I.e.t (polYTECHNIC) 
jagatpur,cuttack.
CONTENTS:- 
• Introduction 
• How six stroke engine works 
• Working principles 
• Specification of six stroke engine 
• Comparison of six stroke engine with 
four stroke engine 
• Graphs 
• Gallery 
• Thermodynamic advantages 
• Conclusion
What is Six stroke Engine ? 
• The six stroke engine which having the 
same or more power with higher fuel 
efficiency than the existing engine has 
started before many years. As a result of 
all these researches a new engine 
concept is formed, which is a six stroke 
engine. Lot of research works are 
conducting on this topic now a days and 
already six stroke engines were discovered .
History of Six Stroke Engine. 
• The term six stroke engine describes two 
different approaches in the internal 
combustion engine, developed since the 
1990s, to improve its efficiency and reduce 
emissions, In the first approach, the 
engine captures the waste heat from the 
four stroke Otto cycle or Diesel cycle and 
uses it to get an additional power and 
exhaust stroke of the piston in the same 
cylinder. Designs either use steam or air as 
the working fluid for the additional power 
stroke..
Resent developed 
three six stroke 
engines 
 Beare head engines 
 Bruce crowers 
engines 
 Velozeta’s engines 
are undergoing 
tremendous research 
works
Key attributes of the Beare Head 
are:- 
 Increased power, 
 Increased torque, 
 Fewer, lighter reciprocating 
parts, 
 Simpler manufacture
Beare Head piston engine :-
Classification Of six stroke Engine: 
Single piston designs 
 Griffin six stroke engine 
 Bajulaz six stroke engine 
 Crower six stroke engine 
 Velozeta six stroke engine 
Opposed piston design 
 Beare head 
 M4+2 
 Piston charger engine
single piston designs :- 
These designs use a single 
piston per cylinder, like a 
conventional two- or four-stroke 
engine. A 
secondary, non-detonating 
fluid is injected into the 
chamber, and the leftover 
heat from combustion 
causes it to expand for a 
second power stroke 
followed by a second 
exhaust stroke
The Bajulaz Six Stroke Engine 
• The Bajulaz Six Stroke Engine was 
invented in 1989 by the Bajulaz S A 
company, based in Geneva, Switzerland, 
The Bajulaz six-stroke engine is similar to a 
regular combustion engine in design. There 
are modifications to the cylinder head, with 
two supplementary fixed capacity 
chambers: a combustion chamber and an 
air preheating chamber above each 
cylinder. The combustion chamber receives 
a charge of heated air from the cylinder
Bajulaz Six Stroke Engine :
Crower six stroke engine:- 
 This engine is invented by Bruce crower of 
california in USA in the year 2004. 
Bruce Crower is actually a race car 
mechanic with his own workshop. In a six-stroke 
engine prototyped in the United 
States by Bruce Crower, water is injected 
into the cylinder after the exhaust stroke 
and is instantly turned to steam, which 
expands and forces the piston down for an 
additional power stroke.
Crower six stroke engine:-
Velozeta six-stroke engine :- 
• fresh air is injected into the cylinder during 
the exhaust stroke, which expands by heat 
and therefore forces the piston down for an 
additional stroke. The valve overlaps have 
been removed and the two additional 
strokes using air injection provide for better 
gas scavenging. The engine seems to 
show 40% reduction in fuel consumption 
and dramatic reduction in air pollution
Velozeta six-stroke engine :-
Opposed piston Engine. 
• These designs use two pistons per cylinder 
operating at different rates, with detonation 
occurring between the pistons.
PISTON CHARGER ENGINE :- 
In this engine, a “piston charger” 
replace the valve system, The 
piston charger charges the main 
cylinder & regulates the inlet & 
outlet aperture leading to no loss of 
air and fuel in the exhaust, in the 
main cylinder, combustion takes 
place every turn as in a two stroke 
engine & lubrication as in a four 
stroke engine, fuel injection takes 
place in the piston charger,
SYMBOLS USED :- 
TFC:- Total fuel consumption in Kg/Hr 
SFC:- Specific fuel consumption in Kg/Kwhr 
BP :- Brake power in Kw 
TDC :- Top dead center 
BDC :- Bottom dead center 
IVO :- Inlet valve opening 
IVC :- Inlet valve closing 
EVO :- Exhaust valve opening 
EVC :- Exhaust valve closing 
N :- Engine speed at rpm
Engine parts are :- 
 Cylinder Head 
 Cam shaft 
 Inlet valve 
 Sprocket 42T 
 Rocker Arm 
 Inlet Rocker arm 
 Exhaust Rocker arm 
 Head Cover 
 Cam Lob 
 Exhaust valve 
 Air filter 
 42T sprocket holder 
 Exhaust Manifold 
 Spark plug 
 Cylinder 
 Piston 
 Connecting rod 
 Timing Chain 
 Sprocket 14T 
 Crank 
 Secondary air 
induction unit 
 Reed valve
Connecting Rod & Cylinder:- 
• Connecting Rod: 
In a reciprocating piston engime, the connecting 
rod or conrod connects the piston to the crank or crank 
shaft . Together with the crank, they form a simple 
mechanism that converts reciprocating motion into 
rotating motion. 
• Cylinder: 
A cylinder is the central working part of a reciprocating 
engine or pump, the space in which 
a piston travels. Multiple cylinders are commonly 
arranged side by side in a bank, or engine blocks, which 
is typically cast from aluminum, or cast iron before 
receiving precision machine work.
ENGINE MODIFICATION :- 
To make six-stroke engine from 
conventional four-stroke engine, a few 
modifications must be done to specific parts on 
the conventional engine to be sure that the new 
engine with six-stroke will run successfully. A 
Mitsubishi single cylinder spark ignition 
engine was used to apply these modifications 
on it. These modifications are: 
Crankshaft to Camshaft Ratio Modification
1. Camshaft /crankshaft sprockets :- 
• Crank has 1080 degrees of rotation for 
360 degrees rotation of camshaft 
• Hence their corresponding spockets are 
having teeth ratio 3:1 
• 34 teeth spocket of camshaft in the four 
stroke is replaced by 42 teeth spocket 
• 17 teeth crankshaft spocket is replaced 
by 14 teeth spocket
2. Cam lobes:- 
• 360 degrees of cam as devided into 60 
degrees among six strokes 
• Inlet valve is opened in the first stroke 
only & the exhaust valve, in the fourth, 
fifth & sixth strokes by the exhaust valve 
cam, 
• The exhaust valve cam is double lobed,
WORKING PRINCIPLE :- 
A six stroke engine describes a number of 
different approaches in the internal combustion 
engine to capture the waste heat from the four 
stroke Otto cycle and use it to power an additional 
power and exhaust stroke of the piston. Designs 
either use steam or air as the working fluid for the 
additional power stroke. As well as extracting 
power, the additional stroke cools the engine and 
removes the need for a cooling system making 
the engine lighter and giving 40% increased 
efficiency over the Otto Cycle.
First stroke :- 
During the first 
stroke the inlet 
valve opens and 
air-fuel mixture from 
carburetor is 
sucked into the 
cylinder through the 
inlet manifold .
Second stroke :- 
During the second 
stroke, piston moves 
from BDC to TDC, 
both the inlet valve 
and exhaust valve are 
closed and the air-fuel 
mixture is 
compressed.
Third stroke :- 
During the third 
stroke, power is 
obtained from the 
engine by igniting 
the Compressed 
air- fuel mixture 
using a spark plug. 
Both valves remain 
closed. Piston 
moves from TDC to 
BDC.
Fourth stroke :- 
During the fourth 
stroke, the exhaust 
valve and the reed 
valve opens to 
remove the burned 
gases from the 
engine cylinder. 
Piston moves from 
BDC to TDC.
Fifth stroke: - 
During the fifth stroke, 
the exhaust valve 
remains open and the 
reed valve closes. 
Fresh air from the air 
filter enters the 
cylinder through the 
secondary air 
induction line 
provided at the exhaust 
manifold . The reed 
valve opens.
Sixth stroke:- 
During the sixth stroke, 
the exhaust valve 
remains open. The air 
sucked into the 
cylinder during the fifth 
stroke is removed to the 
atmosphere through the 
exhaust manifold 
. The reed valve opens 
and the reed valve closes.
TESTING THE ENGINE :- :- 
After applying these modifications on the 
engine, a test was carried out to be sure 
that the engine can run smoothly with six 
stroke instead of four stroke cycles. The 
same starter coupled with the engine was 
used to start the engine. After two or three 
attempts the engine was running smoothly 
with six stroke cycles.
Comparison Of Six Stroke Engine 
With Four Stroke Engine
 In a six stroke engine the energy 
absorption is less because of slower 
acceleration of reciprocating parts. 
 It reduces the weight and complexity of 
the engines head by as much as 50%. 
Instead of using energy to drive the head. 
 Torque is increased by 35% and 
efficiency increased by the same. 
 Increased torque and power output.
ADVANTAGES :-` 
 Reduction in fuel consumption 
 Dramatic reduction in pollution normally up to 65% 
Lower engine temperature so easy to maintain the 
optimum engine temp. level for better performance 
 Less friction – so , less wear and tear 
 The six-stroke engine does not require any basic 
modification to the existing engines. 
 Higher overall efficiency
Conclusion 
 In a six stroke engine the energy absorption is 
less because of slower acceleration of 
reciprocating parts The piston speed of the 
upper piston is about a quarter of the main 
piston; therefore its service life should be at 
least twice that of the main piston. 
 In the Beare design, per single cylinder, the 
number of parts is 15 compared to a four 
stroke of approx 40 to 50 parts. Also, to 
reduce manufacturing costs the head and 
block can be machined in one piece.
ANY QUESTION ?
THANK YOU.

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Six stroke engine ppt

  • 1. A PROJECT SEMINAR REPORT ON. SIX STROKE PETROL ENGINE
  • 2. Power Plugs: Templates Department oF mechanicaL engG. g.I.e.t (polYTECHNIC) jagatpur,cuttack.
  • 3. CONTENTS:- • Introduction • How six stroke engine works • Working principles • Specification of six stroke engine • Comparison of six stroke engine with four stroke engine • Graphs • Gallery • Thermodynamic advantages • Conclusion
  • 4. What is Six stroke Engine ? • The six stroke engine which having the same or more power with higher fuel efficiency than the existing engine has started before many years. As a result of all these researches a new engine concept is formed, which is a six stroke engine. Lot of research works are conducting on this topic now a days and already six stroke engines were discovered .
  • 5. History of Six Stroke Engine. • The term six stroke engine describes two different approaches in the internal combustion engine, developed since the 1990s, to improve its efficiency and reduce emissions, In the first approach, the engine captures the waste heat from the four stroke Otto cycle or Diesel cycle and uses it to get an additional power and exhaust stroke of the piston in the same cylinder. Designs either use steam or air as the working fluid for the additional power stroke..
  • 6. Resent developed three six stroke engines  Beare head engines  Bruce crowers engines  Velozeta’s engines are undergoing tremendous research works
  • 7. Key attributes of the Beare Head are:-  Increased power,  Increased torque,  Fewer, lighter reciprocating parts,  Simpler manufacture
  • 8. Beare Head piston engine :-
  • 9. Classification Of six stroke Engine: Single piston designs  Griffin six stroke engine  Bajulaz six stroke engine  Crower six stroke engine  Velozeta six stroke engine Opposed piston design  Beare head  M4+2  Piston charger engine
  • 10. single piston designs :- These designs use a single piston per cylinder, like a conventional two- or four-stroke engine. A secondary, non-detonating fluid is injected into the chamber, and the leftover heat from combustion causes it to expand for a second power stroke followed by a second exhaust stroke
  • 11. The Bajulaz Six Stroke Engine • The Bajulaz Six Stroke Engine was invented in 1989 by the Bajulaz S A company, based in Geneva, Switzerland, The Bajulaz six-stroke engine is similar to a regular combustion engine in design. There are modifications to the cylinder head, with two supplementary fixed capacity chambers: a combustion chamber and an air preheating chamber above each cylinder. The combustion chamber receives a charge of heated air from the cylinder
  • 12. Bajulaz Six Stroke Engine :
  • 13. Crower six stroke engine:-  This engine is invented by Bruce crower of california in USA in the year 2004. Bruce Crower is actually a race car mechanic with his own workshop. In a six-stroke engine prototyped in the United States by Bruce Crower, water is injected into the cylinder after the exhaust stroke and is instantly turned to steam, which expands and forces the piston down for an additional power stroke.
  • 14. Crower six stroke engine:-
  • 15. Velozeta six-stroke engine :- • fresh air is injected into the cylinder during the exhaust stroke, which expands by heat and therefore forces the piston down for an additional stroke. The valve overlaps have been removed and the two additional strokes using air injection provide for better gas scavenging. The engine seems to show 40% reduction in fuel consumption and dramatic reduction in air pollution
  • 17. Opposed piston Engine. • These designs use two pistons per cylinder operating at different rates, with detonation occurring between the pistons.
  • 18. PISTON CHARGER ENGINE :- In this engine, a “piston charger” replace the valve system, The piston charger charges the main cylinder & regulates the inlet & outlet aperture leading to no loss of air and fuel in the exhaust, in the main cylinder, combustion takes place every turn as in a two stroke engine & lubrication as in a four stroke engine, fuel injection takes place in the piston charger,
  • 19. SYMBOLS USED :- TFC:- Total fuel consumption in Kg/Hr SFC:- Specific fuel consumption in Kg/Kwhr BP :- Brake power in Kw TDC :- Top dead center BDC :- Bottom dead center IVO :- Inlet valve opening IVC :- Inlet valve closing EVO :- Exhaust valve opening EVC :- Exhaust valve closing N :- Engine speed at rpm
  • 20. Engine parts are :-  Cylinder Head  Cam shaft  Inlet valve  Sprocket 42T  Rocker Arm  Inlet Rocker arm  Exhaust Rocker arm  Head Cover  Cam Lob  Exhaust valve  Air filter  42T sprocket holder  Exhaust Manifold  Spark plug  Cylinder  Piston  Connecting rod  Timing Chain  Sprocket 14T  Crank  Secondary air induction unit  Reed valve
  • 21.
  • 22. Connecting Rod & Cylinder:- • Connecting Rod: In a reciprocating piston engime, the connecting rod or conrod connects the piston to the crank or crank shaft . Together with the crank, they form a simple mechanism that converts reciprocating motion into rotating motion. • Cylinder: A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine blocks, which is typically cast from aluminum, or cast iron before receiving precision machine work.
  • 23. ENGINE MODIFICATION :- To make six-stroke engine from conventional four-stroke engine, a few modifications must be done to specific parts on the conventional engine to be sure that the new engine with six-stroke will run successfully. A Mitsubishi single cylinder spark ignition engine was used to apply these modifications on it. These modifications are: Crankshaft to Camshaft Ratio Modification
  • 24. 1. Camshaft /crankshaft sprockets :- • Crank has 1080 degrees of rotation for 360 degrees rotation of camshaft • Hence their corresponding spockets are having teeth ratio 3:1 • 34 teeth spocket of camshaft in the four stroke is replaced by 42 teeth spocket • 17 teeth crankshaft spocket is replaced by 14 teeth spocket
  • 25. 2. Cam lobes:- • 360 degrees of cam as devided into 60 degrees among six strokes • Inlet valve is opened in the first stroke only & the exhaust valve, in the fourth, fifth & sixth strokes by the exhaust valve cam, • The exhaust valve cam is double lobed,
  • 26.
  • 27. WORKING PRINCIPLE :- A six stroke engine describes a number of different approaches in the internal combustion engine to capture the waste heat from the four stroke Otto cycle and use it to power an additional power and exhaust stroke of the piston. Designs either use steam or air as the working fluid for the additional power stroke. As well as extracting power, the additional stroke cools the engine and removes the need for a cooling system making the engine lighter and giving 40% increased efficiency over the Otto Cycle.
  • 28.
  • 29. First stroke :- During the first stroke the inlet valve opens and air-fuel mixture from carburetor is sucked into the cylinder through the inlet manifold .
  • 30. Second stroke :- During the second stroke, piston moves from BDC to TDC, both the inlet valve and exhaust valve are closed and the air-fuel mixture is compressed.
  • 31. Third stroke :- During the third stroke, power is obtained from the engine by igniting the Compressed air- fuel mixture using a spark plug. Both valves remain closed. Piston moves from TDC to BDC.
  • 32. Fourth stroke :- During the fourth stroke, the exhaust valve and the reed valve opens to remove the burned gases from the engine cylinder. Piston moves from BDC to TDC.
  • 33. Fifth stroke: - During the fifth stroke, the exhaust valve remains open and the reed valve closes. Fresh air from the air filter enters the cylinder through the secondary air induction line provided at the exhaust manifold . The reed valve opens.
  • 34. Sixth stroke:- During the sixth stroke, the exhaust valve remains open. The air sucked into the cylinder during the fifth stroke is removed to the atmosphere through the exhaust manifold . The reed valve opens and the reed valve closes.
  • 35. TESTING THE ENGINE :- :- After applying these modifications on the engine, a test was carried out to be sure that the engine can run smoothly with six stroke instead of four stroke cycles. The same starter coupled with the engine was used to start the engine. After two or three attempts the engine was running smoothly with six stroke cycles.
  • 36. Comparison Of Six Stroke Engine With Four Stroke Engine
  • 37.
  • 38.  In a six stroke engine the energy absorption is less because of slower acceleration of reciprocating parts.  It reduces the weight and complexity of the engines head by as much as 50%. Instead of using energy to drive the head.  Torque is increased by 35% and efficiency increased by the same.  Increased torque and power output.
  • 39.
  • 40.
  • 41.
  • 42. ADVANTAGES :-`  Reduction in fuel consumption  Dramatic reduction in pollution normally up to 65% Lower engine temperature so easy to maintain the optimum engine temp. level for better performance  Less friction – so , less wear and tear  The six-stroke engine does not require any basic modification to the existing engines.  Higher overall efficiency
  • 43. Conclusion  In a six stroke engine the energy absorption is less because of slower acceleration of reciprocating parts The piston speed of the upper piston is about a quarter of the main piston; therefore its service life should be at least twice that of the main piston.  In the Beare design, per single cylinder, the number of parts is 15 compared to a four stroke of approx 40 to 50 parts. Also, to reduce manufacturing costs the head and block can be machined in one piece.