servo press P2113 BA for press fit

Servo press P2113 BA
Perfection in press fit operation
2
Introduction
Auloma servo presses are suitable for all kinds of
applications where is required a production quality with
zero defects, an high level of flexibility and look also to
energy cost saving. Our servo presses are used in
several of industrial automated processes as: press fit,
joining and forming.
P2113BA is a must to control industrial processes
thanks to the precise force sensor embedded in the tool
holder capable to detect any force variation during the
press fit operation.The brushless motor own a 17 bits
BiSS absolute encoder to provide an high resolution of
the ram position. Through this two measure system the
software APM ( Auloma Process Monitoring), installed in
the servo drive, can controll your press fit operation in
run.
The press design is developed to provide a ram re-
peatability less of <0.01 mm and can working in
compression and derated in tension. The modules are
tailored for working in a load range of 5kN to 100kN and
the performances can be sized according the customer
needs. The frame is steel composed, the slide surfaces
of anti twist ram are hardened for guarantee stiffness
and avoid a backlash by wear. The motor power is
transmitted to the ball screw by a joint coupling without
backlash. All P2113-BA servo presses series, thanks to
many threaded holes, could be mounted on flange or in
wall and is possible in horizontal or vertical position.
Operation System
P2113-BA series consist in a range of precise robust
presses where is possible analyse in run the press
process through the sensors mounted in the device. A
strain gauge force sensor integrated in the tool holder
and an absolute encoder transmit their output signal
syncronised to the servo drive with Built-In PLC. The si-
gnals are analysed by the APM-BA here installed. The
APM-BA software, further executing the process
analysis, manage also the press cycle included the
recipes with all working paraters that can be customised
according the exigences of the workpiece. To program
the working recipes it is necessary use the APM-PC toll
kit, a software tool compatible with the MS Vista
operative system or later version and through the
Ethernet interface is possible program the press by
three differents press fit operations: press to force,
press to absolute position, press to relative position.
Process Monitoring
The APM-BA process monitoring software allow to set
up 6 zone of force off-set in part or on the entire press
stroke. This force off-set wrapping the analysis
waveform between a minimum and maximum force
value that represent the admisible force limits of your
process. The analysis is based on the capability of the
process to be repeatable inside the force tolerance
limits. In each case where the process won't be
repeatable the Force VS Distance measured will be out
the tolerance limits and a warning signal will be sent to
the user's PLC.

3
Our Design
BUSHING IN
COPPER
ALLUMINIUM
ALLOY WITH
GRAPHITE
INSERTIONS
HIGH LOAD
BALL SCREW
TO HAVE A
SPINDLE
EXTENDED
LIFE
ANTI TWIST
RAM IN
PHOSPHOUROS
BRONZE
OVERSIZED
THRUST
ROLLER
BEARING FOR
EXTENDED
LIFE
JOINT
COUPLING
WITH ZERO
BACKLASH
RAM
HARDENED
WITH ANTI
GRIP
THREATMENT
WIPERS
AND SEAL
FOR
COMPLETE
SEALING
BODY PRESS
HARDENED
WITH ANTI
GRIP
THREATMEN
BRUSHLESS
MOTOR
WITH
ABSOLUTE
ENCODER
17 BITS
SATELLITE
GEARBOX
WITH <3 or <5
ARCMIN OF
BACKLASH

4
Our Reliability
The Auloma P2113-BA servo presses mount ball screws with nut preloaded that own a dynamic capacity superior
than the competitors. In the market are available many servo presses with a life of the ball screw around the 10
millions of cycles. Auloma servo press, according the definite drive profile, can perform for >10 millions of cycles.
Our servo presses mount ball screws with a static load of 6 fold the working load and a dynamic load 3 fold the
working load. Thanks to the ball screw endurance the management costs ofAuloma servo press will be the half
than our competitors cost.
Auloma is specialised in tailor made servo presses. Our product range can provide servo press with ball screw life
extended until 20'000 hours or more of working life.
Ball Screw Life Diagram
Auloma Servo Press
20 millions of
cycles
Competitors
10 millions of
cycles
All ball screw are ground and the execution standard is made according the standards ISO P3 in pitch deviation.
On request the P2113BA can be executed with pitch deviation more precise according the ISO standards P1
Force Sensor
In P2113-BA is mounted a strain gauge force sensor capable to measure the minimum variation of the force
applied on the ram. The high stiffness of our spindle avoid force dispersion caused by elastic parts deformations. In
this way we can transmit the minimum thrust reaction on the force sensor.

5
DISPLACEMENT (X)
FORCE (Y)
PROCESS ANALYSIS
START AND STOP AND OK
OR NOK PARTS
COMMUNICATION I/O
MAIN PLC ( MACHINE EQIPMENT )
MASTER
CURVE VIEW
PRESS SETUP
PROCESS
MONITORING
SETUP
COMMUNICATION
ETHERNET
TCP/IP
ETHERNET
SWITCH
APM PC TOOL
SERVO
PRESS
NOTEBOOK
INDUSTRIAL PC
PROCESS
ANALYSIS AND
PROGRAM
SERVO DRIVE
WITH BUILT-IN
PROCESS
MONITORING
PRSS PROGRAMS
COMMUNICATION
digital I/O
System Diagram
COMMUNICATION
digital I/O
COMMUNICATION
ETHERNET
TCP/IP
System diagram valid for the follow presses:
• P2113-0200-250-BA
• P2113-0250-250-BA
• P2113-0500-200-BA
• P2113-0500-250-BA
• P2113-0600-325-BA
• P2113-1000-325-BA

6
DISPLACEMENT (X)
FORCE (Y)
PROCESS ANALYSIS
START AND STOP AND OK
OR NOK PARTS
COMMUNICATION I/O
MAIN PLC ( MACHINE EQIPMENT )
MASTER
CURVE VIEW
PRESS SETUP
PROCESS
MONITORING
SETUP
COMMUNICATION
ETHERNET
TCP/IP
ETHERNET
SWITCH
APM PC TOOL
SERVO
PRESS
NOTEBOOK
INDUSTRIAL PC
PROCESS
ANALYSIS AND
PROGRAM
SERVO DRIVE
WITH BUILT-IN
PROCESS
MONITORING
PRESS PROGRAMS
System Diagram
COMMUNICATION
digital I/O
System diagram valid for the follow presses:
• P2113-0050-150-BA
• P2113-0050-200-BA
• P2113-0100-200-BA
• P2113-0100-250-BA
• P2113-0200-200-BA

7
Process Monitoring APMBA
How do you determine the quality of your parts? In
contrast to conventional practices of inspecting the
finished part for defects, our system can combine the
encoder feedback with the analogue force signals. The
system receives the necessary data to monitor the
process and provides the capability to create a warning
system. Our systems has the capability of measuring
the process variation during production, thus detecting
problems at the source before they become quality
issues, thanks to the capability of combined control of
the two parameters Force vs Displacement.
Comparisons can now be made with the waveforms
generated by a masterpiece saved in the systems
memory. This information is very important because this
waveform rappresent a mathematical model of your
quality standards. In other words if an acceptable
process is known, our system can be calibrated to
repeat the known process and produce parts that
conform and the process is verifiably consistent and
repeatable. A constant control of Force vs Displacement
indicates that the resulting part has been produced
according to the previously verified acceptable part. By
continuously monitoring the measurement parameters
of the servo press, it is possible to detect variances that
can mean the process is no longer quality capable.
Catching defects at the source gives manufacturers the
confidence that only good parts are shipped to their
customers.
The Software
The APM software is developed to monitoring industrial
applications as pressing or joining. This application is
very common in several industries. Press fit monitors,
measure two magnitudes, Force versus distance to
cheek if the processed parts has made according the
quality standard. APM is a basically process monitoring
developed for all users that want reduce the scrap cost,
seek the defects and individuate the process
abnormalities. Auloma APM process monitoring is
particularly useful for which users that want operate
according standards ISO/TS 16949. The software is
very flexible and can be set without efforts in both
environments, press motion set-up and process
monitoring force off-set management. The process
monitoring analyse in real time the cycle execute by the
press ram. The press ram can be moved by a specific
program, developed according the user exigences . In
each cycle, the waveform obtained by the process
analysis could be checked by an force off-set envelope.
The APM - Tool kit allow a complete management of
the data analysis. The toll kit can be installed on a
notebook or on an industrial PC.
Press to abslolute position
Press to relative position
Press to force
Programs Preconfigured Available

8
Software Features
Press Programs
APM-BA has as default three press programs:
• press to force
• press to absolute position
• press to relative position
By the APM-PC toll kit it is possible, through the
Ethernet connection, set up each program with the
appropriate parameters and save all in the servo
drive. The servo drive programmed can perform the
press fit operations as your requirement
Curves View
In APM-BA it is possible assign six off-set force value
in each part stroke of the recipe. The six off-set force
limits could be set continuosly to create an envelop,
separated to have six different boxes or a mixing of
boxes and envelope.
This capability allows to draw some maximum and
minimum force limits to monitor the force behaviour
during the press fit operations.
Data Analysis
The APM-BA analyse each cycle and through a
discrete output provide to the user's PLC the analysis
result OK or NOK,
All data of each analysis in CSV format can be saved
through the Ethernet connection by an hosted PC.
Here the data analysis could be managed by ERP or
others tools as SPC (Static Process Control).

9
Correct
Assembly
Parts Missing
Part
Excessive
Distance
Insufficent
Distance
Incorrect
Insertion
Incorrect
Part
Incorrect
Orientation
Monitor every machine production
cycle for process variance, and
detect changes in the process
before they become quality issues
Advanced signature analysis
algorithms combined with the force
versus position ensures the highest
level of discrimination between
good and defective products
Graphically display the process
signature profile
Network Interface
Simple installation
Scrap cost reduction
Automotive powertrain
Automotive components
Appliances
Electronics
Electromechanic
OEM
Whire
Whatches
Defence
Areonautics
Medical
Weapons
Hydraulic
Heart Mover
Energy
Cracked
Parts
Example of rusted part detection. The rust increase the
contact friction and the insertion force increase and
goes out the right values.
Three different press fit program
programmable
Infinite recipes stored in your PC
thanks to the APM-PC tool
Data analysis can be downloaded
by Ethernet network to an hosted
PC in CSV format
Graph points (force and position
values) visible by APM-PC tool on
hosted PC
Six off-set force value for control
the Forve VS Displacement
waveform
Defects Detected
Industries Process Monitoring Benefit Process Monitoring Features

10
Applications
Assembly / Press fit Inserting / Fasteners Rivetting / Flaring Punching / Piercing Coining / Marking
Clamping / Tensioning Pressing / Compressing Bending
Spring Testing Crimping Straightening
Nowadays in many industries it is very important
improve the quality. Standard quality as ISO 9000
influence all process level in the productive plant and
forcing the industries in a continue improvement.
Industries as Automotive has developed a certification
such as ISO/TS 16949 with standards more restrictive
than the ISO 9000 and this to obtain a supply chain,
Tier 1 and Tier 2, capable of provide goods with a low
percentage of defects. The goal is one in which
99.99966% of the products manufactured are
statistically expected to be free of defects (3.4 defects
per million). The benchmark to obtain these
performances needs of a system capable to provide all
data necessary to produce an assessment of the
process. Auloma Process Monitoring APM for servo
press is an instrument of measure and control
developed to monitoring the production in run and
seeking defects and abnormalities of produced parts.
The mathematical model (Force vs Displacement)
obtained thanks to APM can monitoring continuously
the production and can register each variation. This
capability further to seeking the defected parts can
provide the variation of efficiency in the productive
line and also in the servo press.
For Industries gather informations in short time about
productive processes is a fundamental resources in
cost saving. As SIX-Sigma tools teach that the best
way to enhance the quality process is a reduction of
defects and of waste. The use of our device APM is a
valid instrument to obtain the SIX-Sigma target in all
applications that need of a continuos feedback values
of Force and Position.

11
Servo Press Features and Benefits
Features
• Grund ball screw execute according stantard ISO P3
• Ball screw nut pleloaded without axial backlash
• Ball screw nut with dynamic load at list 3 fold the
press thrust value
• Ball screw nut with static load at list 6 fold the press
thrust value
• Ram repeatability <0.01 mm (A)
• Strain gauge force sensor embedded in the tool
holder
• Force measure accuracy ±0.35% the Full Scale
• Oversized Axial Thrust Roller Bearings
• High stiffness spindle to reduce the compressive
deformations
• Process monitoring integrated in the servo drive
• PC- Software tool for friendly press set-up
• Data analysis available in CSV format for SPC
(A) At the same working load and at the same thermal
steady state
Benefits
• Very precise mesuring system
• Real time process monitoring
• Products defect and process abnormalities detected in
run
• Scrap cost reduction
• Communication with all kind of PLC through discrete
I/O
• Communication with all kind of PC through discrete
Ethernet TCP/IP
• Servo press and process monitoring set-up don't
need any experince in PLC programming
• Maintenance cost lesser than an hydraulic unit
• Energy cost per year lesser than an hydraulic unit

12
Calibration set
Before and After Purchase
Our portfolio of services is at your disposal from the day
you make the first contact. Long before you even think
about buying a servo press we provide essential
support in the form of advice, engineering and test
measurements. A wealth of services, from simple hotline
inquiries to comprehensive maintenance agreements, is
also opened up after purchase if you decide to choose
one of our proposal for calibration and maintenance
In Our Place or Yours
We provide our services at the point of need. On your
premises or your customer's site, in one of our Training
Centers, or in one of our production facilities – whatever
makes sense as the most efficient option for you.
Test Equipment
Auloma provides a calibration set to verify the efficency
of the servo press. The kit is composed by:
•Reference sensor
•Analysis unit for reference sensor with display and
other functions for reference sensor maintenance
•Interface cable
•Factory calibration report or Qrics ISO 17025 certifi-
cations (extra charge)
Calibration Good Practices
Established quality guidelines necessitate regular
calibration of your sensors and measuring instru-
ments. Calibration determines the relation between
the measured value and a reference value. The
measuring equipment used for calibration is traceable
to national measurement standards and subject to
internationally harmonized quality assurance.
Cheek in calibration certificates document the values
measured during calibration and the conditions under
which it is carried out. Use this value to verify the effi-
cency of your servo press.
The calibration is a fundamental maintenance ope-
ration to due in intervals basically at the responsibility
of the user and depends on how often the produced
workpieces are used and the extent to which they
affect safety.
Calibration Service in customer's plant provided by
Auloma ensures force calibration can be performed
on the spot with minimum downtime – whether this is
in production, development or the test facility.
Test Equipment

13
Scope of Delivery
Servo Press Module
Strain gauge force sensor embedded in the tool holder
Brushless motor without holding brake
Absolute encoder multiturn 17 bits BiSS integrated in
the brushless motor
Servo Drive
ABB Servo drive with built in PLC
Software APM-BA installed in the PLC memory
Memory card
Force Sensor Amplifier
Output ±10V
Zero adjustment
Shunt calibration
Gain and Span Adjustment
Shilded Cable Set
Force sensor cable 3 mt
Motor power cable ready made 5mt
Motor encoder cable ready made 5mt
APM PC Tool
APM PC tool kit for MS Windows compatible from
Vista and later versions
Tool for the press program
Tool for process monitoring program
Force vs Displacement Graph viewer
Scope of Delivery available for the follow servo pres-
ses:
• P2113-0050-150-BA
• P2113-0050-200-BA
• P2113-0100-200-BA
• P2113-0100-250-BA
• P2113-0200-200-BA
Note: the force sensor amplifier rappresented in the
picture could be different than the device supplied

14
Scope of Delivery
Servo Press Module
Strain gauge force sensor embedded in the tool holder
Brushless motor without holding brake
Absolute encoder multiturn 17 bits BiSS integrated in
the brushless motor
Servo Drive
ABB Servo drive with built in PLC
Software APM-BA installed in the PLC memory
Memory card
I/O Module Expansion
Digital input ports
Digital outpoy ports
Ethernet TCP/IP interface
Force Sensor Amplifier
Output ±10V
Zero adjustment
Shunt calibration
Gain and Span Adjustment
Shilded Cable Set
Force sensor cable 3 mt
Motor power cable ready made 5mt
Motor encoder cable ready made 5mt
APM PC Tool
APM PC tool kit for MS Windows compatible from
Vista and later versions
Tool for the press program
Tool for process monitoring program
Force vs Displacement Graph viewer
Scope of Delivery available for the follow servo pres-
ses:
• P2113-0200-250-BA
• P2113-0250-250-BA
• P2113-0500-200-BA
• P2113-0500-250-BA
• P2113-0600-325-BA
• P2113-1000-325-BA
Note: the force sensor amplifier and the I/O module
expansion rappresented in the picture could be diffe
rent than the devices supplied

15
Nominal Thrust kN 5 Nominal Input Voltage 3Ø Vac 230
Nominal Pull Force kN 3.5
Stroke mm 150
Nominal Ram Speed mm/s 100
Ram Acceleration m/s^2 0.666
Dwell Time at Nominal Thrust s 4
Resolution m 0.02
Ram Repeatability < mm 0.01
Weight Kg 36
Admissible Tool Weight Kg 17
Operating Temperature range C° 0 - 40
Protection Class IP 62
Minimum Input Voltage 3Ø Vac 105
Maximum Input Voltage 3Ø Vac 250
Nominal Output Current A 3
Peak Output Current A 6
Nominal DC Bus Voltage VDC 321
Output Frequency Hz 0 - 2000
Dimensions VxH mm 82x180
Dimension Depth mm 157
Weight Kg 1.5
NO.1 Ethernet Interface
NO.1 Ethercat Interface
NO.10 Digital Input
NO.6 Digital Output
NO.2 Analogl Input ±10V @ 12 bit
NO.1 Analogl Output ±10V @ 12 bit
Servo DriveServo Press Module
Force Mesuring
VDC 10
Linearity Error ± %FS 0.35
Output Signal ±
Supply Voltage Range VDC 18 - 32
kN 7.3Force Sensor Capacity ±
-0050-150-

16
Nominal Pull Force kN 3.5
Stroke mm 200
m 0.05
Weight Kg 45
Weight Kg 1.5
NO.10 Digital Input
NO.6 Digital Outut
Force Mesuring
VDC 10
Output Signal ±
-0050-200-
Resolution
kN 7.3Force Sensor Capacity ±

17
-0100-200-
Nominal Pull Force kN 5
Stroke mm 200
m 0.02
Weight Kg 99
Weight Kg 1.55
NO.10 Digital Input
NO.6 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution
kN 19Force Sensor Capacity ±

18
-0100-250-
Stroke mm 250
m 0.04
Weight Kg 113
Weight Kg 1.55
NO.10 Digital Input
NO.6 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

19
-0200-200-
Stroke mm 200
m 0.02
Weight Kg 96
Weight Kg 1.50
NO.10 Digital Input
NO.6 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

20
-0200-250-
Stroke mm 250
m 0.03
Weight Kg 125
Weight Kg 10
NO.1 Ethernet Interface TCP/IP
NO.2 Ethernet interface ( Ethercat/Powerlink)
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

21
-0250-250-
Stroke mm 250
m 0.03
Weight Kg 138
Weight Kg 10
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

22
Stroke mm 200
m 0.02
Weight Kg 213
Weight Kg 10
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution
-0500-200-

23
Stroke mm 250
m 0.03
Weight Kg 274
Weight Kg 10
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution
-0500-250-

24
-0600-325-
Stroke mm 325
m 0.03
Weight Kg 417
Weight Kg 10
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

25
-1000-325-
Stroke mm 325
m 0.03
Weight Kg 459
Weight Kg 10
NO.6 Digital Input
NO.4 Digital Output
Force Mesuring
VDC 10
Output Signal ±
Resolution

26
How to Order
P2113 XXX 3XXXX X X BA
Thrust
5 kN = 0050
10 kN = 0100
20 kN = 0200
25 kN = 0250
50 kN = 0500
60 kN = 0600
100 kN = 1000
Standard Stroke
200 mm = 200
250 mm = 250*
325 mm = 325**
Available Stroke
100 mm = 100
125 mm = 125
150 mm = 150
175 mm = 175
225 mm = 225*
275 mm = 275**
300 mm = 300**
350 mm = 350**
PLC Communication
I/O Standard = 0
I/O + Ethernet Modbus = 6
Brake
Without = 0
With = 1
Auloma Holding S.r.l.
Address:
Via Mussolina 1074 - 40018 San Pietro in Casale ( BO)
ITALY
T. +39 051 81 82 85
info@auloma.com
www.auloma.com
2015-05-11- Rev. 02 - P2113-BA-MMXV
© Auloma Holding S.r.l., all rights are reserved. It is prohibited to use text or immages from this
documentation, in whole or in part, without written permission. All products are subject to
technical change without notice. Liability for printing errors in the technical data is excluded.
* Stroke not available for presses P2113-0050-xxx-BA
** Stroke not available for presses P2113-0050-xxx-BA, P2113-0100-xxx-BA, P2113-0200-xxx-BA, P2113-0250-xxx-BA

servo press P2113 BA for press fit

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