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Plan

      Source                     Make   Deliver

            Return                      Return



   Supply-Chain Operations
   Reference-model
. . . . . . . .. . . . . . . . . . . . . . . . . . . .
   Overview of SCOR Version 5.0


                                                  Plan


                                                         Source


                                                             Make


                                                                     Deliver
    Supply-Chain Council, Inc.
    303 Freeport Road
    Pittsburgh, PA 15215
    www.supply-chain.org                                    Return
Supply-Chain
Operations Reference-model
Overview Version 5.0

CONTENTS
What is a Process Reference Model?
Model Scope and Structure
Applying the Model
  The Concept of Configurability
  Configuring Supply-Chain Threads
  Developing Process Maps
Summary


The Supply Chain Operations Reference-model (SCOR) has been developed and endorsed by the
Supply-Chain Council (SCC), an independent not-for-profit corporation, as the cross-industry standard
for supply-chain management. The SCC was organized in 1996 by Pittiglio Rabin Todd & McGrath
(PRTM) and AMR Research, and initially included 69 voluntary member companies. Council
membership is now open to all companies and organizations interested in applying and advancing
state-of-the-art supply-chain management systems and practices.

Member companies pay a modest annual fee to support Council activities.
All who use the SCOR-model are asked to acknowledge the SCC in all documents describing or
depicting the SCOR-model and its use.

All who use SCOR are encouraged to join the SCC, both to further model development and to obtain
the full benefits of membership. Further information regarding the Council and SCOR can be found
at the Council’s web site, www.supply-chain.org.




                                                            © Copyright 2002 Supply-Chain Council
What Is a Process
                       Reference Model?
                       Process reference models integrate the well-known concepts of business process
                       reengineering, benchmarking, and process measurement into a cross-functional
                       framework.


  Business
   Process                                     Best Practices                       Process
Reengineering           Benchmarking             Analysis                       Reference Model


 Capture the “as-is”                                                     Capture the “as-is” state of a
 state of a process                                                      process and derive the desired
 and derive the                                                          “to-be” future state
 desired “to-be”
 future state
                          Quantify the
                          operational
                          performance of
                          similar companies                              Quantify the operational
                          and establish                                  performance of similar companies
                          internal targets                               and establish internal targets
                          based on                                       based on “best-in-class” results
                          “best-in-class”
                          results

                                                Characterize the
                                                management
                                                practices and
                                                software solutions       Characterize the
                                                that result in           management practices
                                                “best-in-class”          and software solutions
                                                performance              that result in “best-in-class”
                                                                         performance




                                                                                                            1
A Process Reference Model Contains:
       •   Standard descriptions of management processes
       •   A framework of relationships among the standard processes
       •   Standard metrics to measure process performance
       •   Management practices that produce best-in-class performance
       •   Standard alignment to features and functionality


    Once a Complex Management
    Process is Captured in Standard Process
    Reference Model Form, It can Be:
       •   Implemented purposefully to achieve competitive advantage
       •   Described unambiguously and communicated
       •   Measured, managed, and controlled
       •   Tuned and re-tuned to a specific purpose




       A Process Reference Model
       Becomes a Powerful Tool in the Hands
       of Management




2
The Boundaries of Any
                          Model Must Be Carefully Defined
                          “From your supplier’s supplier to your customer’s customer”
                          SCOR spans:
                               • All customer interactions, from order entry through paid invoice
                               • All product (physical material and service) transactions, from your supplier’s supplier to your
                                 customer’s customer, including equipment, supplies, spare parts, bulk product, software, etc.
                               • All market interactions, from the understanding of aggregate demand to the fulfillment of
                                 each order

                          SCOR does not attempt to describe every business process or activity, including:
                             • Sales and marketing (demand generation)
                             • Research and technology development
                             • Product development
                             • Some elements of post-delivery customer support
                          Links can be made to processes not included within the model’s scope, such as product development,
                          and some are noted in SCOR.

                          SCOR assumes but does not explicitly address:
                               •   Training
                               •   Quality
                               •   Information Technology (IT)
                               •   Administration (non SCM)


                SCOR is Based on Five Distinct Management Processes

                                                                  Plan


                          Plan                                                                               Plan




  Deliver    Source     Make       Deliver    Source             Make           Deliver           Source    Make      Deliver   Source

 Return       Return               Return                                                          Return            Return        Return
                                              Return                             Return
Suppliers’             Supplier                                                                         Customer                Customer’s
Supplier                                                    Your Company                                                        Customer
                Internal or External                                                                Internal or External


                                                                                                                                         3
Scope of SCOR Processes
              Demand/Supply Planning and Management
                Balance resources with requirements and establish/communicate plans for the whole supply chain,
                including Return, and the execution processes of Source, Make, and Deliver.
    Plan        Management of business rules, supply chain performance, data collection, inventory, capital assets,
                transportation, planning configuration, and regulatory requirements and compliance.
                Align the supply chain unit plan with the financial plan.

              Sourcing Stocked, Make-to-Order, and
              Engineer-to-Order Product
                Schedule deliveries; receive, verify, and transfer product; and authorize supplier payments.
                Identify and select supply sources when not predetermined, as for engineer-to-order product.
    Source      Manage business rules, assess supplier performance, and maintain data.
                Manage inventory, capital assets, incoming product, supplier network, import/export
                requirements, and supplier agreements.

              Make-to-Stock, Make-to-Order, and Engineer-to-Order
              Production Execution
                Schedule production activities, issue product, produce and test, package, stage product, and release
                product to deliver.
    Make        Finalize engineering for engineer-to-order product.
                Manage rules, performance, data, in-process products (WIP), equipment and facilities,
                transportation, production network, and regulatory compliance for production.

              Order, Warehouse, Transportation, and Installation
              Management for Stocked, Make-to-Order, and
              Engineer-to-Order Product
                All order management steps from processing customer inquiries and quotes to routing
    Deliver     shipments and selecting carriers.
                Warehouse management from receiving and picking product to load and ship product.
                Receive and verify product at customer site and install, if necessary.
                Invoicing customer.
                Manage Deliver business rules, performance, information, finished product inventories,
                capital assets, transportation, product life cycle, and import/export requirements.

              Return of Raw Materials (to Supplier) and Receipt of Returns
              of Finished Goods (from Customer), including Defective
              Products, MRO Products, and Excess Products
                All return defective product steps from authorizing return; scheduling product return; receiving,
    Return      verifying, and disposition of defective product; and return replacement or credit.
                Return MRO product steps from authorizing and scheduling return, determining product condition,
                transferring product, verifying product condition, disposition, and request return authorization.
                Return excess product steps including identifying excess inventory, scheduling shipment, receiving
                returns, approving request authorization, receiving excess product return in Source, verifying excess,
                and recover and disposition of excess product.
                Manage Return business rules, performance, data collection, return inventory, capital assets,
                transportation, network configuration, and regulatory requirements and compliance.



4
A Process Reference
        Model Differs from Classic
        Process Decomposition Models
        SCOR is a process reference model that provides a language for
        communicating among supply-chain partners
            Process decomposition models are developed to address
            one specific configuration of process elements

Level                                Contains:                      Provide a balanced
                                                                    horizontal (cross-process)
 1                                     Process
                                                                    and vertical (hierarchi-
                                     Process Element                cal) view




                                        Process Element             Designed to be
 2                                                                  (re)configurable
                                     Task




                                         Task
 3                                                                  Used to represent many
                                      Activities                    different configurations
                                                                    of a similar process




                                      Activities
 4
                                                                    Aggregate a series of
                                                                    hierarchical process
                                                                    models




                                                                                                 5
SCOR Contains
           Three Levels of Process Detail
                                                      Level

                                                  #    Description                                       Schematic                               Comments


                                                                                                             Plan                    Level 1 defines the scope and content
                                              1          Top Level                                                                   for the Supply Chain Operations
                                                      (Process Types)                           Source           Make Deliver        Reference-model. Here basis of
                                                                                                                                     competition performance targets are set.
    Supply-Chain Operations Reference-model




                                                                                                  Return                   Return




                                                                                                                                     A company’s supply chain can be
                                              2       Configuration                                                                  “configured-to-order” at Level 2 from 30
                                                      Level (Process                                                                 core “process categories.” Companies
                                                       Categories)                                                                   implement their operations strategy
                                                                                                                                     through the configuration they choose
                                                                                                                                     for their supply chain.



                                                                                                                                     Level 3 defines a company’s ability to
                                              3       Process Element                                                                compete successfully in its chosen mar-
                                                           Level                                                                     kets, and consists of:
                                                        (Decompose
                                                                                                                                          • Process element definitions
                                                         Processes)
                                                                                                                                          • Process element information
                                                                                                                                            inputs, and outputs
                                                                P1.1
                                                        Identify, Prioritize, and                                                         • Process performance metrics
                                                        Aggregate Supply-Chain
                                                             Requirements                  P1.3                      P1.4                 • Best practices, where applicable
                                                                                     Balance Production            Establish and

                                                                P1.2
                                                                                    Resources with Supply-
                                                                                     Chain Requirements
                                                                                                                  Communicate
                                                                                                                Supply-Chain Plans
                                                                                                                                          • System capabilities required to
                                                         Identify, Assess, and
                                                        Aggregate Supply-Chain
                                                                                                                                            support best practices
                                                              Resources
                                                                                                                                          • Systems/tools
                                                                                                                                     Companies “fine tune” their Operations
                                                                                                                                     Strategy at Level 3.



                                                                                                                                     Companies implement specific
                                              4       Implementation                                                                 supply-chain management practices at
     Not                                                   Level                                                                     this level. Level 4 defines practices to
      in                                               (Decompose                                                                    achieve competitive advantage and to
    Scope                                                 Process                                                                    adapt to changing business conditions.
                                                         Elements)




6
Process Categories
Defined by the Relationship Between a SCOR Process and a Process Type

“SCOR Configuration Toolkit”

                                                                 SCOR Process
                                            Plan         Source         Make        Deliver         Return


                     Planning                  P1           P2             P3           P4             P5
  Process                                                                                                      Process
   Type             Execution                            S1- S3       M1- M3 D1 - D3 R1-R3                     Category

                      Enable                   EP           ES             EM           ED            ER


Practitioners select appropriate process categories from the SCOR configuration toolkit to represent their
supply-chain configuration(s).

Level 1 Process Definitions
SCOR Is Based on Five Core Management Processes

  SCOR Process Definitions
                                 Processes that balance aggregate demand and supply to develop a course of
            Plan                 action which best meets sourcing, production and delivery requirements
                                 Processes that procure goods and services to meet planned or
          Source                 actual demand
                                 Processes that transform product to a finished state to meet planned or
           Make                  actual demand
                                 Processes that provide finished goods and services to meet planned or actual
         Deliver                 demand, typically including order management, transportation management, and
                                 distribution management

          Return                 Processes associated with returning or receiving returned products for any reason.
                                 These processes extend into post-delivery customer support



                                                                                                                      7
Level 1 Performance Metrics
                                                              Customer-Facing                  Internal-Facing
    Performance Attribute                       Reliabilty Responsiveness       Flexibility       Cost      Assets
    Delivery performance
    Fill Rate
    Perfect order fulfillment
    Order fulfillment lead time
    Supply-chain response time
    Production flexibility
    Supply chain management cost
    Cost of goods sold
    Value-added productivity
    Warranty cost or returns processing cost
    Cash-to-cash cycle time
    Inventory days of supply
    Asset turns



    At Level 2, Each SCOR Process Can Be Further
    Described by Process Type
        SCOR
     Process Type                 Characteristics
        Planning                  A process that aligns expected resources to meet expected demand requirements.
                                  Planning processes:
                                    • Balance aggregated demand and supply
                                    • Consider consistent planning horizon
                                    • (Generally) occur at regular, periodic intervals
                                    • Can contribute to supply-chain response time
                                  A process triggered by planned or actual demand that changes the state of material
       Execution                  goods. Execution processes:
                                    • Generally involve -
                                         1. Scheduling/sequencing
                                         2. Transforming product, and/or
                                         3. Moving product to the next process
                                    • Can contribute to the order fulfillment cycle time

          Enable                  A process that prepares, maintains, or manages information or
                                  relationships on which planning and execution processes rely




8
SCOR Version 5.0 Level 2 Toolkit
Has 30 Process Categories




                                   9
SCOR Level 3
     Presents Detailed Process Element Information for Each
     Level 2 Process Category


                                                                                                                  Process flow
           S1 Source Stocked Product                                                                              Inputs and outputs
                                                                                                                  Source of inputs
                                                                                                                  Output destination


        Level 3 Example — S1 Source Stocked Product
                 • (P2.4) Sourcing Plans                        • (Supplier)
 Inputs          • (ES.2) Source Execution Data                    Sourced
                 • (ES.6) Logistics Selection                      Products
                 • (M1.1, M2.1, M3.2) Production Schedule
                 • (M1.2, M2.2, M3.3, D1.3) Replenishment Signals



                             S1.1                                     S1.2                             S1.3
 Process                  Schedule                                  Receive                            Verify
                           Product                                  Product                           Product
 Elements                 Deliveries



               • Procurement Signal (Supplier)              • Receipt Verification            • Receipt Verification
               • Sourced Product on Order                     (ES.1, ES.2, ES.6, ES.8)          (ES.1, ES.2)
 Outputs          (P2.2), (ES.9)
               • Scheduled Receipts (M1.1,     • (M) (D) Product Pull Signals
                  M2.1, M3.2, D1.8)            • (ES.4) Product Inventory Location
               • Material on Order             • (EM) WIP Inventory Location              • (ES.9) Payment
                                               • (ED) Finished Goods Inventory Location     Terms


                                                          S1.4                              S1.5
                                                         Transfer                         Authorize
                                                         Product                          Supplier
                                                                                          Payment


                                           • Inventory Availability (P2.2, ES.4,
                                             M1.2, M2.2, M3.3, D1.8)


     Inputs, outputs, and basic logic flow of process elements
     are captured.



     An Example of SCOR Level 3 Process Element Logic Flow

10
Examples:
SCOR Level 3 Standard Process
Element Definition, Performance Attributes and Accompanying Metrics

 Process Element: Schedule Product Deliveries                                                                Process Number: S1.1


 Process Element Definition
 Scheduling and managing the execution of the individual deliveries of product against an existing contract or purchase order.
 The requirements for product releases are determined based on the detailed sourcing plan or other types of product pull signals.


  Performance Attributes                                                       Metric
  Reliability                              % Schedules Generated within Supplier’s Lead Time
                                           % Schedules Changed within Supplier’s Lead Time
  Responsiveness                           Average Release Cycle of Changes
  Flexibilty                               Average Days per Schedule Change
                                           Average Days per Engineering Change
  Cost                                     Product Management and Planning Costs as a % of Product
                                           Acquisitions Costs
  Assets                                   None Identified

SCOR Level 3 Best Practices and Features

 Process Element: Schedule Product Deliveries                                                                Process Number: S1.1




  Best Practices                                                                    Features
    Utilize EDI transactions to reduce cycle time and               EDI interface for 830, 850, 856, and 862 transactions
    costs
    VMI agreements allow suppliers to manage                        Supplier managed inventories with scheduling interfaces
    (replenish) inventory                                           to external supplier systems
    Mechanical (Kanban) pull signals are used to notify             Electronic Kanban support
    suppliers of the need to deliver product
    Consignment agreements are used to reduce assets                Consignment inventory management
    and cycle time while increasing the availability of
    critical items
    Advanced ship notices allow for tight synchroniza-              Blanket order support with scheduling interfaces to
    tion between SOURCE and MAKE processes                          external supplier systems



                                                                                                                                    11
Implementation of Supply-Chain Management Practices
     within the Company Occurs at Level 4 (and below)


                D1.7          D1.6         D1.5                D1.4                       D1.3               D1.2               D1.1
                Select        Route        Plan &           Consolidate                Reserve              Receive,            Process
               Carriers     Shipments       Build             Orders                 Inventory &            Enter &            Inquiry &
               & Rate                      Loads                                      Determine             Validate             Quote
              Shipments                                                                Delivery
                                                                                        Date
                                                                                                             Order                         D1
                                                                                                                                           Deliver
                            D1.8        D1.9                   D1.10                      D1.11             D1.12              D1.13       Stocked
          From Make
            or Source
                           Receive
                          Product at
                                          Pick
                                        Product
                                                            Load Vehicle,
                                                              Generate
                                                                                         Receive &
                                                                                           Verify
                                                                                                             Install
                                                                                                            Product
                                                                                                                                Invoice
                                                                                                                                           Product
                          Warehouse                          Ship Docs,                  Product at
                                                             Verify Credit               Customer
                                                               & Ship                       Site




                                                  Process Element - D1.2                                               Tasks
          Level 4
                                             Receive         Enter              Check            Validate
                                             Order           Order              Credit           Price




                                                                                                                                            Below Level 3, each
                                                                                                                                            process element is
                                                            Task - D1.2.3
                                                                                                                  Activities                described by classic
          Level 5                           Access Credit
                                               Screen
                                                                Check Credit
                                                                 Availability
                                                                                          Clear Order

                                                                                                                                            hierarchical process
                                                                                           Communicate
                                                                 Contact                     Results to
                                                                Accounting                   Customer
                                                                                                                                            decomposition




                                                            1. Contact customer account rep.
                                                            2. Look up customer history
          Level 6                                           3. If necessary, account rep. calls
                                                               sales manager to authorize
                                                               additional credit
                                                            4a. Account rep. clears credit issue
                                                            4b. Account rep. refuses credit request




12
The Concept
of “Configurability”
A supply-chain configuration is driven by:
    Plan levels of aggregation and information sources
    Source locations and products
    Make production sites and methods
    Deliver channels, inventory deployment and products
    Return locations and methods
SCOR must accurately reflect how a supply-chain’s configuration impacts
management processes and practices.




Each Basic Supply-Chain is a “Chain” of
Source, Make, and Deliver Execution Processes
Configurability
    Plan                           Plan                           Plan                           Plan



                Source                          Make                          Deliver

           Customer and Supplier          Customer and Supplier          Customer and Supplier



Each intersection of two execution processes (Source-Make-Deliver) is a “link” in the supply chain
    Execution processes transform or transport materials and/or products
    Each process is a customer of the previous process and a supplier to the next
Planning processes manage these customer-supplier links
    Planning processes thus “balance” the supply chain
    Every link requires an occurrence of a plan process category




                                                                                                        13
How SCOR Logic Supports Horizontal Process Integration
                                                                        Return Plan
                                                      Delivery Plan
                                    Production Plan
                    Sourcing Plan

Planning
 Process
    Type    Plan Source        Plan Make         Plan Deliver         Plan Return




                      Source, Make, Deliver
                               Respond to Order or Plan Signal
        Execution
          Process
             Type              Transform and Move Product




14
How SCOR Describes One SCM Trade-off
Make-to-Stock Configuration
Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: “pure”
make-to-stock configuration. Plan Deliver and Deliver activities are taken upon receipt of Customer Order.




 Plan Source                              Plan Make                            Plan Deliver

                                                                                                            Customer Order
                                                                                                                Signal


        Source                                  Make                                Deliver
                                                                                                                Delivered
                                                                                                                Product

Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk.
Example: replenish-to-order Deliver network. Plan Deliver activities are already in place and ready to be
executed when Customer Order Signal is received.




 Plan Source                              Plan Make                            Plan Deliver

                                                                                                        Customer Order
                                                                                                             Signal


        Source                                  Make                                Deliver
                                                                                                                Delivered
                                                                                                                Product


                                                                                                                       15
How SCOR Describes One SCM Trade-off
     Make-to-Order Configuration
     Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: make-
     to-order configuration. Plan Make and Plan Deliver activities are already in place and ready to be executed when
     Customer Order Signal is received.




        Plan Source                              Plan Make                            Plan Deliver

                                                                                                               Customer Order
                                                                                                                   Signal


               Source                                  Make                                Deliver
                                                                                                                      Delivered
                                                                                                                      Product

     Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: make-
     to-order configuration that extends through the Source process. All inter-enterprise planning functions are already in
     place and ready to be executed when Customer Order Signal is received. This scheme requires some degree of
     intra-enterprise P1 Planning. See page 23.




       Plan Source                              Plan Make                            Plan Deliver

                                                                                                              Customer Order
                                                                                                                   Signal


              Source                                  Make                                Deliver
                                                                                                                     Delivered
                                                                                                                     Product

16
Configuring
    Supply-Chain Threads
    Configuring a supply-chain “thread” illustrates how SCOR configurations are
    done. Each thread can be used to describe, measure, and evaluate supply-chain
    configurations.
      1. Select the business entity to be modeled (geography, product set, organization)
      2. Illustrate the physical locations of:
               • Production facilities (Make)
                    Distribution activities (Deliver)
               • Sourcing activities (Source)
         3.    Illustrate primary point-to-point material flows using “solid line” arrows
         4.    Place the most appropriate Level 2 execution process categories to describe activities at each location




Source                                      Make                                       Deliver
S1 Source Stocked Product                    M1 Make-to-Stock                          D1 Deliver Stocked Product


S2 Source Make-to-Order                      M2 Make-to-Order                          D2 Deliver Make-to-Order
Product                                                                                   Product

S3 Souce Engineer-to-                        M3 Engineer-to-Order                      D3 Deliver Engineer-to-
Order Product                                                                             Order Product




Source Return                                                                            Deliver Return
       R1 Return Defective Product                                                             R1 Return Defective Product


        R2 Return MRO Product                                                                   R2 Return MRO Product


         R3 Return Excess Product                                                                R3 Return Excess Product




                                                                                                                             17
Supply Chain Threads are Developed from the
        Geographic Product Flow




                                       Manufacturing                                  Warehouse
                                                                                       (S1, D1)
                                                                                   (SR1, DR1, DR3)
                                           (S1, S2
       (S1)                                M1, D1)
    (SR1, SR3)                         (SR1, SR3, DR3)
                    Warehouse
                     (S1, D1)                                             European Supplier    (S1)
                 (SR1, DR1, DR3)                       Warehouse                            (SR1, SR3)
                                                                                 (D2)
                                   Latin American        (S1, D1)
                                                                                (DR1)
                                      Suppliers        (SR1, DR3)
  Other Suppliers
                                         (D1)
       (D1)



   Warehouse                                                    (S1)
    (S1, D1)                                                 (SR1, SR3)
(SR1, DR1, DR3)         (S1)
                     (SR1, SR3)



                                                         Consumers                   Production Site


                                                          Suppliers                          Return


                                                         Warehouse                 Execution Process




   18
SCOR Process Maps are Used as a Basis for
        Evaluating/Understanding the Supply Chain
                                                                                            P1


                              P1                                       P1                                      P1



                  P2               P3
                                             P4
                                                                       P3                              P2
                                                                                           P4                       P4
                                                         P2



European RM
  Suppliers       S2           M2           D2



 Key Other
                  S1           M1           D1             S2           M1            D1          S1                D1         S1
RM Suppliers



                                                           S1


                                           DR1              SR1                      DR3            SR1             DR1        SR1
                                                            SR3                                                     DR3        SR3

                 Raw Materials (RM) Suppliers                        ALPHA                        Alpha Regional          Consumer
                                                                                                   Warehouses
           5.   Describe each distinct supply-chain “thread”
                • A supply-chain thread ties together the set of Source-Make-Deliver supply-chain processes that a given product
                  family flows through
                • Develop each thread separately to understand common, and distinct, execution and return process categories
                • Consider end-to-end threads in the inter-company case
           6.   Place planning process categories, using dashed lines to show links with execution processes
           7.   Place P1, if appropriate
                • P1 - Plan Supply Chain aggregates outputs from P2, P3, and P4


                                                                                                                                    19
In a Classic Logistics World
     A change in a supply chain often “ripples” through each linkage, affecting other areas.


                                            Plan                Plan
                          Plan                                                    Plan
        Plan                                        Entity 6                                         Plan               Plan
                                 Entity 5                              Entity 7
               Entity 4                              Make                                 Entity 8
                                 Source                                Deliver                               Entity 9
               Deliver                                                                    Source
                                                                                                             Make
                                            Change in Supply
                                      (e.g. machine line breakdown)
     The impact of a change can be felt both up and down the supply chain
          A change in supply caused by a “production planner” may impact a “materials planner” and an “inventory
          planner”
          Further, such a change may impact both your customer’s and supplier’s supply-chain planning



     Effective Supply-Chain Management
     Requires Balancing Multiple Links Concurrently
                                               P1 Plan Supply Chain

                                                   Develop plan that aligns
                                                     supply resources to
                                                       meet demand
              Aggregate all                                                                     Aggregate all
            sources of supply                                                                sources of demand




                 Entity A         Entity B           Entity C          Entity D          Entity E       Entity F

                  Deliver           Source            Make             Deliver           Source             Make



20
SCOR Overview:
Summary
SCOR is a process reference model designed for effective communication
among supply-chain partners.
  • A standard language helps management to focus on management issues
  • As an industry standard, SCOR helps management focus across inter-company supply chains

SCOR is used to describe, measure and evaluate
Supply-Chain configurations
  • Describe: Standard SCOR process definitions allow virtually any supply-chain to be configured.
  • Measure: Standard SCOR metrics enable measurement and benchmarking of supply-chain
    performance.
  • Evaluate: Supply-chain configurations may be evaluated to support continuous improvement and
    strategic planning.

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Scor model

  • 1. Plan Source Make Deliver Return Return Supply-Chain Operations Reference-model . . . . . . . .. . . . . . . . . . . . . . . . . . . . Overview of SCOR Version 5.0 Plan Source Make Deliver Supply-Chain Council, Inc. 303 Freeport Road Pittsburgh, PA 15215 www.supply-chain.org Return
  • 2. Supply-Chain Operations Reference-model Overview Version 5.0 CONTENTS What is a Process Reference Model? Model Scope and Structure Applying the Model The Concept of Configurability Configuring Supply-Chain Threads Developing Process Maps Summary The Supply Chain Operations Reference-model (SCOR) has been developed and endorsed by the Supply-Chain Council (SCC), an independent not-for-profit corporation, as the cross-industry standard for supply-chain management. The SCC was organized in 1996 by Pittiglio Rabin Todd & McGrath (PRTM) and AMR Research, and initially included 69 voluntary member companies. Council membership is now open to all companies and organizations interested in applying and advancing state-of-the-art supply-chain management systems and practices. Member companies pay a modest annual fee to support Council activities. All who use the SCOR-model are asked to acknowledge the SCC in all documents describing or depicting the SCOR-model and its use. All who use SCOR are encouraged to join the SCC, both to further model development and to obtain the full benefits of membership. Further information regarding the Council and SCOR can be found at the Council’s web site, www.supply-chain.org. © Copyright 2002 Supply-Chain Council
  • 3. What Is a Process Reference Model? Process reference models integrate the well-known concepts of business process reengineering, benchmarking, and process measurement into a cross-functional framework. Business Process Best Practices Process Reengineering Benchmarking Analysis Reference Model Capture the “as-is” Capture the “as-is” state of a state of a process process and derive the desired and derive the “to-be” future state desired “to-be” future state Quantify the operational performance of similar companies Quantify the operational and establish performance of similar companies internal targets and establish internal targets based on based on “best-in-class” results “best-in-class” results Characterize the management practices and software solutions Characterize the that result in management practices “best-in-class” and software solutions performance that result in “best-in-class” performance 1
  • 4. A Process Reference Model Contains: • Standard descriptions of management processes • A framework of relationships among the standard processes • Standard metrics to measure process performance • Management practices that produce best-in-class performance • Standard alignment to features and functionality Once a Complex Management Process is Captured in Standard Process Reference Model Form, It can Be: • Implemented purposefully to achieve competitive advantage • Described unambiguously and communicated • Measured, managed, and controlled • Tuned and re-tuned to a specific purpose A Process Reference Model Becomes a Powerful Tool in the Hands of Management 2
  • 5. The Boundaries of Any Model Must Be Carefully Defined “From your supplier’s supplier to your customer’s customer” SCOR spans: • All customer interactions, from order entry through paid invoice • All product (physical material and service) transactions, from your supplier’s supplier to your customer’s customer, including equipment, supplies, spare parts, bulk product, software, etc. • All market interactions, from the understanding of aggregate demand to the fulfillment of each order SCOR does not attempt to describe every business process or activity, including: • Sales and marketing (demand generation) • Research and technology development • Product development • Some elements of post-delivery customer support Links can be made to processes not included within the model’s scope, such as product development, and some are noted in SCOR. SCOR assumes but does not explicitly address: • Training • Quality • Information Technology (IT) • Administration (non SCM) SCOR is Based on Five Distinct Management Processes Plan Plan Plan Deliver Source Make Deliver Source Make Deliver Source Make Deliver Source Return Return Return Return Return Return Return Return Suppliers’ Supplier Customer Customer’s Supplier Your Company Customer Internal or External Internal or External 3
  • 6. Scope of SCOR Processes Demand/Supply Planning and Management Balance resources with requirements and establish/communicate plans for the whole supply chain, including Return, and the execution processes of Source, Make, and Deliver. Plan Management of business rules, supply chain performance, data collection, inventory, capital assets, transportation, planning configuration, and regulatory requirements and compliance. Align the supply chain unit plan with the financial plan. Sourcing Stocked, Make-to-Order, and Engineer-to-Order Product Schedule deliveries; receive, verify, and transfer product; and authorize supplier payments. Identify and select supply sources when not predetermined, as for engineer-to-order product. Source Manage business rules, assess supplier performance, and maintain data. Manage inventory, capital assets, incoming product, supplier network, import/export requirements, and supplier agreements. Make-to-Stock, Make-to-Order, and Engineer-to-Order Production Execution Schedule production activities, issue product, produce and test, package, stage product, and release product to deliver. Make Finalize engineering for engineer-to-order product. Manage rules, performance, data, in-process products (WIP), equipment and facilities, transportation, production network, and regulatory compliance for production. Order, Warehouse, Transportation, and Installation Management for Stocked, Make-to-Order, and Engineer-to-Order Product All order management steps from processing customer inquiries and quotes to routing Deliver shipments and selecting carriers. Warehouse management from receiving and picking product to load and ship product. Receive and verify product at customer site and install, if necessary. Invoicing customer. Manage Deliver business rules, performance, information, finished product inventories, capital assets, transportation, product life cycle, and import/export requirements. Return of Raw Materials (to Supplier) and Receipt of Returns of Finished Goods (from Customer), including Defective Products, MRO Products, and Excess Products All return defective product steps from authorizing return; scheduling product return; receiving, Return verifying, and disposition of defective product; and return replacement or credit. Return MRO product steps from authorizing and scheduling return, determining product condition, transferring product, verifying product condition, disposition, and request return authorization. Return excess product steps including identifying excess inventory, scheduling shipment, receiving returns, approving request authorization, receiving excess product return in Source, verifying excess, and recover and disposition of excess product. Manage Return business rules, performance, data collection, return inventory, capital assets, transportation, network configuration, and regulatory requirements and compliance. 4
  • 7. A Process Reference Model Differs from Classic Process Decomposition Models SCOR is a process reference model that provides a language for communicating among supply-chain partners Process decomposition models are developed to address one specific configuration of process elements Level Contains: Provide a balanced horizontal (cross-process) 1 Process and vertical (hierarchi- Process Element cal) view Process Element Designed to be 2 (re)configurable Task Task 3 Used to represent many Activities different configurations of a similar process Activities 4 Aggregate a series of hierarchical process models 5
  • 8. SCOR Contains Three Levels of Process Detail Level # Description Schematic Comments Plan Level 1 defines the scope and content 1 Top Level for the Supply Chain Operations (Process Types) Source Make Deliver Reference-model. Here basis of competition performance targets are set. Supply-Chain Operations Reference-model Return Return A company’s supply chain can be 2 Configuration “configured-to-order” at Level 2 from 30 Level (Process core “process categories.” Companies Categories) implement their operations strategy through the configuration they choose for their supply chain. Level 3 defines a company’s ability to 3 Process Element compete successfully in its chosen mar- Level kets, and consists of: (Decompose • Process element definitions Processes) • Process element information inputs, and outputs P1.1 Identify, Prioritize, and • Process performance metrics Aggregate Supply-Chain Requirements P1.3 P1.4 • Best practices, where applicable Balance Production Establish and P1.2 Resources with Supply- Chain Requirements Communicate Supply-Chain Plans • System capabilities required to Identify, Assess, and Aggregate Supply-Chain support best practices Resources • Systems/tools Companies “fine tune” their Operations Strategy at Level 3. Companies implement specific 4 Implementation supply-chain management practices at Not Level this level. Level 4 defines practices to in (Decompose achieve competitive advantage and to Scope Process adapt to changing business conditions. Elements) 6
  • 9. Process Categories Defined by the Relationship Between a SCOR Process and a Process Type “SCOR Configuration Toolkit” SCOR Process Plan Source Make Deliver Return Planning P1 P2 P3 P4 P5 Process Process Type Execution S1- S3 M1- M3 D1 - D3 R1-R3 Category Enable EP ES EM ED ER Practitioners select appropriate process categories from the SCOR configuration toolkit to represent their supply-chain configuration(s). Level 1 Process Definitions SCOR Is Based on Five Core Management Processes SCOR Process Definitions Processes that balance aggregate demand and supply to develop a course of Plan action which best meets sourcing, production and delivery requirements Processes that procure goods and services to meet planned or Source actual demand Processes that transform product to a finished state to meet planned or Make actual demand Processes that provide finished goods and services to meet planned or actual Deliver demand, typically including order management, transportation management, and distribution management Return Processes associated with returning or receiving returned products for any reason. These processes extend into post-delivery customer support 7
  • 10. Level 1 Performance Metrics Customer-Facing Internal-Facing Performance Attribute Reliabilty Responsiveness Flexibility Cost Assets Delivery performance Fill Rate Perfect order fulfillment Order fulfillment lead time Supply-chain response time Production flexibility Supply chain management cost Cost of goods sold Value-added productivity Warranty cost or returns processing cost Cash-to-cash cycle time Inventory days of supply Asset turns At Level 2, Each SCOR Process Can Be Further Described by Process Type SCOR Process Type Characteristics Planning A process that aligns expected resources to meet expected demand requirements. Planning processes: • Balance aggregated demand and supply • Consider consistent planning horizon • (Generally) occur at regular, periodic intervals • Can contribute to supply-chain response time A process triggered by planned or actual demand that changes the state of material Execution goods. Execution processes: • Generally involve - 1. Scheduling/sequencing 2. Transforming product, and/or 3. Moving product to the next process • Can contribute to the order fulfillment cycle time Enable A process that prepares, maintains, or manages information or relationships on which planning and execution processes rely 8
  • 11. SCOR Version 5.0 Level 2 Toolkit Has 30 Process Categories 9
  • 12. SCOR Level 3 Presents Detailed Process Element Information for Each Level 2 Process Category Process flow S1 Source Stocked Product Inputs and outputs Source of inputs Output destination Level 3 Example — S1 Source Stocked Product • (P2.4) Sourcing Plans • (Supplier) Inputs • (ES.2) Source Execution Data Sourced • (ES.6) Logistics Selection Products • (M1.1, M2.1, M3.2) Production Schedule • (M1.2, M2.2, M3.3, D1.3) Replenishment Signals S1.1 S1.2 S1.3 Process Schedule Receive Verify Product Product Product Elements Deliveries • Procurement Signal (Supplier) • Receipt Verification • Receipt Verification • Sourced Product on Order (ES.1, ES.2, ES.6, ES.8) (ES.1, ES.2) Outputs (P2.2), (ES.9) • Scheduled Receipts (M1.1, • (M) (D) Product Pull Signals M2.1, M3.2, D1.8) • (ES.4) Product Inventory Location • Material on Order • (EM) WIP Inventory Location • (ES.9) Payment • (ED) Finished Goods Inventory Location Terms S1.4 S1.5 Transfer Authorize Product Supplier Payment • Inventory Availability (P2.2, ES.4, M1.2, M2.2, M3.3, D1.8) Inputs, outputs, and basic logic flow of process elements are captured. An Example of SCOR Level 3 Process Element Logic Flow 10
  • 13. Examples: SCOR Level 3 Standard Process Element Definition, Performance Attributes and Accompanying Metrics Process Element: Schedule Product Deliveries Process Number: S1.1 Process Element Definition Scheduling and managing the execution of the individual deliveries of product against an existing contract or purchase order. The requirements for product releases are determined based on the detailed sourcing plan or other types of product pull signals. Performance Attributes Metric Reliability % Schedules Generated within Supplier’s Lead Time % Schedules Changed within Supplier’s Lead Time Responsiveness Average Release Cycle of Changes Flexibilty Average Days per Schedule Change Average Days per Engineering Change Cost Product Management and Planning Costs as a % of Product Acquisitions Costs Assets None Identified SCOR Level 3 Best Practices and Features Process Element: Schedule Product Deliveries Process Number: S1.1 Best Practices Features Utilize EDI transactions to reduce cycle time and EDI interface for 830, 850, 856, and 862 transactions costs VMI agreements allow suppliers to manage Supplier managed inventories with scheduling interfaces (replenish) inventory to external supplier systems Mechanical (Kanban) pull signals are used to notify Electronic Kanban support suppliers of the need to deliver product Consignment agreements are used to reduce assets Consignment inventory management and cycle time while increasing the availability of critical items Advanced ship notices allow for tight synchroniza- Blanket order support with scheduling interfaces to tion between SOURCE and MAKE processes external supplier systems 11
  • 14. Implementation of Supply-Chain Management Practices within the Company Occurs at Level 4 (and below) D1.7 D1.6 D1.5 D1.4 D1.3 D1.2 D1.1 Select Route Plan & Consolidate Reserve Receive, Process Carriers Shipments Build Orders Inventory & Enter & Inquiry & & Rate Loads Determine Validate Quote Shipments Delivery Date Order D1 Deliver D1.8 D1.9 D1.10 D1.11 D1.12 D1.13 Stocked From Make or Source Receive Product at Pick Product Load Vehicle, Generate Receive & Verify Install Product Invoice Product Warehouse Ship Docs, Product at Verify Credit Customer & Ship Site Process Element - D1.2 Tasks Level 4 Receive Enter Check Validate Order Order Credit Price Below Level 3, each process element is Task - D1.2.3 Activities described by classic Level 5 Access Credit Screen Check Credit Availability Clear Order hierarchical process Communicate Contact Results to Accounting Customer decomposition 1. Contact customer account rep. 2. Look up customer history Level 6 3. If necessary, account rep. calls sales manager to authorize additional credit 4a. Account rep. clears credit issue 4b. Account rep. refuses credit request 12
  • 15. The Concept of “Configurability” A supply-chain configuration is driven by: Plan levels of aggregation and information sources Source locations and products Make production sites and methods Deliver channels, inventory deployment and products Return locations and methods SCOR must accurately reflect how a supply-chain’s configuration impacts management processes and practices. Each Basic Supply-Chain is a “Chain” of Source, Make, and Deliver Execution Processes Configurability Plan Plan Plan Plan Source Make Deliver Customer and Supplier Customer and Supplier Customer and Supplier Each intersection of two execution processes (Source-Make-Deliver) is a “link” in the supply chain Execution processes transform or transport materials and/or products Each process is a customer of the previous process and a supplier to the next Planning processes manage these customer-supplier links Planning processes thus “balance” the supply chain Every link requires an occurrence of a plan process category 13
  • 16. How SCOR Logic Supports Horizontal Process Integration Return Plan Delivery Plan Production Plan Sourcing Plan Planning Process Type Plan Source Plan Make Plan Deliver Plan Return Source, Make, Deliver Respond to Order or Plan Signal Execution Process Type Transform and Move Product 14
  • 17. How SCOR Describes One SCM Trade-off Make-to-Stock Configuration Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: “pure” make-to-stock configuration. Plan Deliver and Deliver activities are taken upon receipt of Customer Order. Plan Source Plan Make Plan Deliver Customer Order Signal Source Make Deliver Delivered Product Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: replenish-to-order Deliver network. Plan Deliver activities are already in place and ready to be executed when Customer Order Signal is received. Plan Source Plan Make Plan Deliver Customer Order Signal Source Make Deliver Delivered Product 15
  • 18. How SCOR Describes One SCM Trade-off Make-to-Order Configuration Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: make- to-order configuration. Plan Make and Plan Deliver activities are already in place and ready to be executed when Customer Order Signal is received. Plan Source Plan Make Plan Deliver Customer Order Signal Source Make Deliver Delivered Product Common SCM objective — achieve “market-winning” fulfillment time with the least inventory risk. Example: make- to-order configuration that extends through the Source process. All inter-enterprise planning functions are already in place and ready to be executed when Customer Order Signal is received. This scheme requires some degree of intra-enterprise P1 Planning. See page 23. Plan Source Plan Make Plan Deliver Customer Order Signal Source Make Deliver Delivered Product 16
  • 19. Configuring Supply-Chain Threads Configuring a supply-chain “thread” illustrates how SCOR configurations are done. Each thread can be used to describe, measure, and evaluate supply-chain configurations. 1. Select the business entity to be modeled (geography, product set, organization) 2. Illustrate the physical locations of: • Production facilities (Make) Distribution activities (Deliver) • Sourcing activities (Source) 3. Illustrate primary point-to-point material flows using “solid line” arrows 4. Place the most appropriate Level 2 execution process categories to describe activities at each location Source Make Deliver S1 Source Stocked Product M1 Make-to-Stock D1 Deliver Stocked Product S2 Source Make-to-Order M2 Make-to-Order D2 Deliver Make-to-Order Product Product S3 Souce Engineer-to- M3 Engineer-to-Order D3 Deliver Engineer-to- Order Product Order Product Source Return Deliver Return R1 Return Defective Product R1 Return Defective Product R2 Return MRO Product R2 Return MRO Product R3 Return Excess Product R3 Return Excess Product 17
  • 20. Supply Chain Threads are Developed from the Geographic Product Flow Manufacturing Warehouse (S1, D1) (SR1, DR1, DR3) (S1, S2 (S1) M1, D1) (SR1, SR3) (SR1, SR3, DR3) Warehouse (S1, D1) European Supplier (S1) (SR1, DR1, DR3) Warehouse (SR1, SR3) (D2) Latin American (S1, D1) (DR1) Suppliers (SR1, DR3) Other Suppliers (D1) (D1) Warehouse (S1) (S1, D1) (SR1, SR3) (SR1, DR1, DR3) (S1) (SR1, SR3) Consumers Production Site Suppliers Return Warehouse Execution Process 18
  • 21. SCOR Process Maps are Used as a Basis for Evaluating/Understanding the Supply Chain P1 P1 P1 P1 P2 P3 P4 P3 P2 P4 P4 P2 European RM Suppliers S2 M2 D2 Key Other S1 M1 D1 S2 M1 D1 S1 D1 S1 RM Suppliers S1 DR1 SR1 DR3 SR1 DR1 SR1 SR3 DR3 SR3 Raw Materials (RM) Suppliers ALPHA Alpha Regional Consumer Warehouses 5. Describe each distinct supply-chain “thread” • A supply-chain thread ties together the set of Source-Make-Deliver supply-chain processes that a given product family flows through • Develop each thread separately to understand common, and distinct, execution and return process categories • Consider end-to-end threads in the inter-company case 6. Place planning process categories, using dashed lines to show links with execution processes 7. Place P1, if appropriate • P1 - Plan Supply Chain aggregates outputs from P2, P3, and P4 19
  • 22. In a Classic Logistics World A change in a supply chain often “ripples” through each linkage, affecting other areas. Plan Plan Plan Plan Plan Entity 6 Plan Plan Entity 5 Entity 7 Entity 4 Make Entity 8 Source Deliver Entity 9 Deliver Source Make Change in Supply (e.g. machine line breakdown) The impact of a change can be felt both up and down the supply chain A change in supply caused by a “production planner” may impact a “materials planner” and an “inventory planner” Further, such a change may impact both your customer’s and supplier’s supply-chain planning Effective Supply-Chain Management Requires Balancing Multiple Links Concurrently P1 Plan Supply Chain Develop plan that aligns supply resources to meet demand Aggregate all Aggregate all sources of supply sources of demand Entity A Entity B Entity C Entity D Entity E Entity F Deliver Source Make Deliver Source Make 20
  • 23. SCOR Overview: Summary SCOR is a process reference model designed for effective communication among supply-chain partners. • A standard language helps management to focus on management issues • As an industry standard, SCOR helps management focus across inter-company supply chains SCOR is used to describe, measure and evaluate Supply-Chain configurations • Describe: Standard SCOR process definitions allow virtually any supply-chain to be configured. • Measure: Standard SCOR metrics enable measurement and benchmarking of supply-chain performance. • Evaluate: Supply-chain configurations may be evaluated to support continuous improvement and strategic planning.