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Market stUDy
Western eUrope


Technical services for Turnarounds
in peTrochemical planTs




                                                                                                                               Cl e ar
This sTudy will answer The following quesTions                                                                    st to gaIn aFroM
›   What volume of turnaround services are contracted out by petrochemical plant operators?             Be the FIr aDvantage
›   How will demand and supply for turnaround services evolve in the future?                            BUsIness Ue InFor MatIon –py
›   Who provides technical services for turnarounds?                                                     thIs UnIq oUr e XClUsIve Co
›   How will competition between turnaround service providers develop?                                    reserve yrst eDItIon!
›   What are the most successful organisational and contractual models and why?                           oF the FI
›   What strategic opportunities do turnaround service providers have?

why read This sTudy?
planT operaTors
›   Access a comprehensive database of contractors for turnarounds, from full service providers to specialists
›   Identify how economic, competitive and legislative pressures on your suppliers will affect your business
›   Compare the benefits of adopting different contract strategies and structures, now and in the longer term
›   Prepare your turnaround contracting strategy based on expert forecasts of the market for contractors
›   Gain in-depth reports on some of the most significant large and small contractors in Europe
conTracTors
›   Analyse the current market for your services and how this will change by 2020
›   Understand and prepare for changes in the competitive landscape, nationally and internationally
›   Formulate long term business and marketing strategies to survive and thrive in a range of possible forecast scenarios
›   Anticipate the impact of legislative and regulatory change to gain the best results for your business
›   Analyse threats from new entrants to your market and identify strategies to counteract them
›   Access the best available information on the Western European technical services contractor market and your position within it
stUDy oBjeCtIves anD BeneFIts                                                                                           Contents
the european petrochemical industry is currently facing significant changes in the patterns of demand for               1.       executive summary
products and an ever increasing competition between regional sites. one critical factor for the success of a
site is maintaining the maximum availability of production facilities. Downtime causes significant losses, so           2.       objectives and scope
the efficient management of shutdown projects to minimise downtime is extremely important for operators.                2.1.     Introduction
                                                                                                                        2.2.     Background
the performance of these projects depends in great part on the management and competencies of external
technical service providers. In turn, service providers face challenges driven by reductions in turnaround              2.3.     aims and objectives
times and costs, longer periods between shutdowns and the need to increase their share of integrated                    2.4.     Methodology
additional projects.
                                                                                                                        3.       Framework conditions
against this background it is surprising that there has been no systematic documentation of the Western                 3.1.     legislative framework
european turnaround service market or transparent coverage of service providers for petrochemical                       3.1.1.   national legislation
turnaround projects. this study, part of a series addressing turnaround service provision in major global               3.1.2.   EU framework conditions
markets, will provide the data and analysis you need to make effective decisions for turnaround strategy                3.1.3.   national application of EU framework
and contracting.                                                                                                        3.2.     economic framework
                                                                                                                        3.2.1.   global economy

approaCh
                                                                                                                        3.2.2.   national economies
                                                                                                                        3.2.3.   economic situation for plant operators
                                                                                                                        3.2.4.   economic situation for service providers
the t.a. Cook studies team is undertaking a thorough market study including a substantial unique market                 3.3.     turnaround scope
survey among petrochemical plant operators and service providers across Western european countries.                     3.3.1.   turnaround phases
this will be supported by relevant database analysis, press analysis and interviews with experts. Industry              3.3.2.   special petrochemical industry turnaround
leaders will be invited to a workshop developing turnaround market evolution scenarios and identifying                           characteristics
the most effective responses, especially pertaining to turnaround contracting.
                                                                                                                        4.       petrochemical plant operators
                                                                                                                        4.1.     operators
                                                                                                                        4.1.1.   others

t.a. Cook                                                                                                               4.2.
                                                                                                                        4.2.1.
                                                                                                                        4.2.2.
                                                                                                                                 economic implications of turnarounds
                                                                                                                                 economic impact of downtime for operators
                                                                                                                                 economic impact of reliability gains
T.A. Cook is a management consulting firm focusing on Asset Performance Management with offices in Berlin,              4.3.     Demand for turnaround technical services:
Birmingham, London, Raleigh and Rio de Janeiro.                                                                                  status quo and outlook
                                                                                                                        4.3.1.   primary market: demand from plant opera-
The core competence of the consulting business is the sustainable implementation of asset, operations and                        tors
service-oriented excellence. As a change management specialist, the firm delivers measurable value enhancement          4.3.2.   secondary market: demand from principal
and bottom-line productivity gains. In order to achieve these results T.A. Cook offers a wide range of professional              contractors
services which ensure that all business processes – from strategy definition through management to organisational       4.3.3.   future demand outlook
design – are effective, efficient and sustainable.                                                                      4.4.     turnaround requirements unique to the
                                                                                                                                 petrochemical sector
Complementing the consulting business, the T.A. Cook Academy has become a leading organiser of international            4.4.1.   plant knowledge
conferences and seminars relating to Asset Performance Management. Annual events include the MainDays                   4.4.2.   service quality and safety
summit as well as conferences centred on topics such as Shutdowns & Turnarounds and Capex Management.                   4.4.3.   deadline reliability
                                                                                                                        4.4.4.   certification
T.A. Cook’s clients are typically businesses, their suppliers and contractors working with significant industrial       4.4.5.   staff requirements
assets across multiple sectors. The company has particular expertise in the petrochemicals, plastics, pharmaceutical,
transport, mining and food sectors as well as excellent knowledge of the regulated environments occupied by
gas, water and electricity utilities.

www.tacook.com
4.5.       service contract typology                        6.         technical service provider business models     8.       Future trends, strategies and scenarios
4.5.1.     arm’s length models                                         and organizational models                      8.1.     Future trends
4.5.1.1.   framework contracts                              6.1.       Unique business demands of turnarounds         8.1.1.   industry trends
4.5.1.2.   lump sum contracts                                          and their implications                         8.1.2.   service provider trends
4.5.2.     strategic partnerships                           6.1.1. unique features of the turnaround business         8.1.3.   maintenance technology trends
4.5.3.     outsourcing                                      6.1.2. the demand myth – too much or not enough           8.2.     opportunities and risks for technical
                                                                       work                                                    service providers
5.         turnaround services                              6.1.3. typical solutions
                                                                                                                      8.3      strategic options for plant operators
5.1.       overview of products and services                6.2. organizational structure of the technical            8.3.1.   contracting strategies
5.2.       project services                                            service provider industry                      8.3.2.   downtime strategies
5.2.1.     project management                               6.2.1. historical development of service providers
                                                                                                                      8.4.     strategic options for tar technical
5.2.2.     organization                                     6.2.2. typology of service providers
                                                                                                                               service providers
5.2.3.     work and time scheduling                         6.2.2.1. turnaround oriented service providers
                                                                                                                      8.4.1.   market entry strategies
5.2.4.     cost scheduling                                  6.2.2.2. function oriented service providers
                                                                                                                      8.4.2.   internationalization
5.2.5.      controlling                                     6.2.2.2.1. specialized service providers
                                                                                                                      8.4.3.   M&A
5.2.6.     coordination, management and                     6.2.2.2.2. integrated service providers
                                                                                                                      8.4.4.   specialization vs. full service
           quality assurance                                6.2.2.2.3. full-service providers
                                                            6.2.3. business models                                    8.5.     Future scenario analysis
5.3.       Mechanical trades
5.3.1.     machinery and pipe fitting                       6.2.3.1. principal contractors
5.3.2.     pipeline construction                            6.2.3.2. sub contractors
5.3.3.     gadgets                                          6.2.3.3. independent planning service suppliers
5.3.4.     scaffolding                                      6.2.3.4. others                                           sTudy scope
5.3.5.     isolation                                        6.3. Marketing and distribution
5.3.6.     corrosion prevention and surface protection      6.3.1. general
5.3.7.     welding                                          6.3.2. regional focus
5.3.8.     pressure cleaning and disposal                   6.3.3. industry focus
5.4.       electrical services                              6.3.3.1. single industry
5.4.1.     EMR-valves                                       6.3.3.1. multiple industries
5.4.2.     safety valves                                    6.3.4. service segmentation
5.4.3.     electrical installations
                                                            7.       Competitive landscape
5.5.       turnaround safety
5.5.1.     safety equipment                                 7.1.     Competition between suppliers
5.5.2.     safety monitoring                                7.1.1.   competition between full-service suppliers
5.5.3.     labor safety                                     7.1.2.   competition between principal contractors
5.6.       Inspection                                       7.2.     Competition dynamics
5.6.1.     technical inspection                             7.2.1.   internationalization
5.6.2.     welding inspection                               7.2.2.   full-service vs. specialization
                                                            7.2.3.   comparison of competitors
5.7.       Infrastructure and logistics
                                                            7.2.4.   new market entrants
5.7.1.     plant traffic
5.7.2.     cleaning                                         7.3.     profiles of selected tar service providers
5.7.3.     containers
5.7.4.     lighting
5.7.5.     crane technology


conTracTor benchmarking service
This turnaround market study is generating significant amounts of unique and exclusive data on the market for         Interested? For more details, simply fill in your details on the form
turnaround contracting. T.A. Cook Research & Studies can use this to supply you with a tailored report, showing you   overleaf and tick the appropriate box. Otherwise, why not contact
how you compare to your competition, what threatens your business and which strategies offer the richest returns.     us direct at: d.meissner@tacook.com?
Market study “technical services for turnarounds in petrochemical plants“
FaX: +49 (0)30 - 88 43 07 30




ContaCt Us
           order study now!                                            Make no commitment                                       In-Depth Workshop
           Yes I would like to pre-book an electronic copy             Interested in the study but not enough to buy yet?
                                                                                                                                A scenario workshop will be held in spring 2010 with
           of the study at the price of 5.900 EURO plus VAT.           No problem. Simply tick here and we will send you
                                                                                                                                leading experts. The workshop will develop scenarios
                                                                       further information once the study is complete.
                                                                                                                                for the market development, bring new insights into
           stay in touch!
                                                                                                                                organisational and contractual models and regulations
           For updates, discussion and commentary on                   Interested in other studies?
                                                                                                                                and prepare recommendations and guidelines.
           these issues and many more, why not join                    We will be happy to provide you with information
           T.A. Cook Research & Studies’ Petrochemical                 during our ongoing programme of research,
                                                                                                                                       Yes I want to participate in the scenario
           Maintenance Advisory Group on LinkedIn? As                  including:
                                                                                                                                       workshop. Please contact me.
           well as engaging with relevant subject matter               Technical services for petrochemical plant
           specialists from across the world, you may be               turnarounds, market study Germany, Austria,
           invited to join our exclusive panel of Subject              Switzerland
           Matter Experts.                                             Technical services for petrochemical plant
                                                                       turnarounds, market study Middle East




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     ContaCt
     For further information on this study or on T.A. Cook’s Research & Studies group, please contact Dr. Dirk Meissner at: Tel.: +49 (0)30 - 88 43 07 0 | email: d.meissner@tacook.com
     T.A. Cook & Partner Consultants GmbH | Leipziger Platz 2 | 10117 Berlin | Fax: +49 (0)30 - 88 43 07 30 | www.tacook.com

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Petrochemical Turnaround Market Study

  • 1. Market stUDy Western eUrope Technical services for Turnarounds in peTrochemical planTs Cl e ar This sTudy will answer The following quesTions st to gaIn aFroM › What volume of turnaround services are contracted out by petrochemical plant operators? Be the FIr aDvantage › How will demand and supply for turnaround services evolve in the future? BUsIness Ue InFor MatIon –py › Who provides technical services for turnarounds? thIs UnIq oUr e XClUsIve Co › How will competition between turnaround service providers develop? reserve yrst eDItIon! › What are the most successful organisational and contractual models and why? oF the FI › What strategic opportunities do turnaround service providers have? why read This sTudy? planT operaTors › Access a comprehensive database of contractors for turnarounds, from full service providers to specialists › Identify how economic, competitive and legislative pressures on your suppliers will affect your business › Compare the benefits of adopting different contract strategies and structures, now and in the longer term › Prepare your turnaround contracting strategy based on expert forecasts of the market for contractors › Gain in-depth reports on some of the most significant large and small contractors in Europe conTracTors › Analyse the current market for your services and how this will change by 2020 › Understand and prepare for changes in the competitive landscape, nationally and internationally › Formulate long term business and marketing strategies to survive and thrive in a range of possible forecast scenarios › Anticipate the impact of legislative and regulatory change to gain the best results for your business › Analyse threats from new entrants to your market and identify strategies to counteract them › Access the best available information on the Western European technical services contractor market and your position within it
  • 2. stUDy oBjeCtIves anD BeneFIts Contents the european petrochemical industry is currently facing significant changes in the patterns of demand for 1. executive summary products and an ever increasing competition between regional sites. one critical factor for the success of a site is maintaining the maximum availability of production facilities. Downtime causes significant losses, so 2. objectives and scope the efficient management of shutdown projects to minimise downtime is extremely important for operators. 2.1. Introduction 2.2. Background the performance of these projects depends in great part on the management and competencies of external technical service providers. In turn, service providers face challenges driven by reductions in turnaround 2.3. aims and objectives times and costs, longer periods between shutdowns and the need to increase their share of integrated 2.4. Methodology additional projects. 3. Framework conditions against this background it is surprising that there has been no systematic documentation of the Western 3.1. legislative framework european turnaround service market or transparent coverage of service providers for petrochemical 3.1.1. national legislation turnaround projects. this study, part of a series addressing turnaround service provision in major global 3.1.2. EU framework conditions markets, will provide the data and analysis you need to make effective decisions for turnaround strategy 3.1.3. national application of EU framework and contracting. 3.2. economic framework 3.2.1. global economy approaCh 3.2.2. national economies 3.2.3. economic situation for plant operators 3.2.4. economic situation for service providers the t.a. Cook studies team is undertaking a thorough market study including a substantial unique market 3.3. turnaround scope survey among petrochemical plant operators and service providers across Western european countries. 3.3.1. turnaround phases this will be supported by relevant database analysis, press analysis and interviews with experts. Industry 3.3.2. special petrochemical industry turnaround leaders will be invited to a workshop developing turnaround market evolution scenarios and identifying characteristics the most effective responses, especially pertaining to turnaround contracting. 4. petrochemical plant operators 4.1. operators 4.1.1. others t.a. Cook 4.2. 4.2.1. 4.2.2. economic implications of turnarounds economic impact of downtime for operators economic impact of reliability gains T.A. Cook is a management consulting firm focusing on Asset Performance Management with offices in Berlin, 4.3. Demand for turnaround technical services: Birmingham, London, Raleigh and Rio de Janeiro. status quo and outlook 4.3.1. primary market: demand from plant opera- The core competence of the consulting business is the sustainable implementation of asset, operations and tors service-oriented excellence. As a change management specialist, the firm delivers measurable value enhancement 4.3.2. secondary market: demand from principal and bottom-line productivity gains. In order to achieve these results T.A. Cook offers a wide range of professional contractors services which ensure that all business processes – from strategy definition through management to organisational 4.3.3. future demand outlook design – are effective, efficient and sustainable. 4.4. turnaround requirements unique to the petrochemical sector Complementing the consulting business, the T.A. Cook Academy has become a leading organiser of international 4.4.1. plant knowledge conferences and seminars relating to Asset Performance Management. Annual events include the MainDays 4.4.2. service quality and safety summit as well as conferences centred on topics such as Shutdowns & Turnarounds and Capex Management. 4.4.3. deadline reliability 4.4.4. certification T.A. Cook’s clients are typically businesses, their suppliers and contractors working with significant industrial 4.4.5. staff requirements assets across multiple sectors. The company has particular expertise in the petrochemicals, plastics, pharmaceutical, transport, mining and food sectors as well as excellent knowledge of the regulated environments occupied by gas, water and electricity utilities. www.tacook.com
  • 3. 4.5. service contract typology 6. technical service provider business models 8. Future trends, strategies and scenarios 4.5.1. arm’s length models and organizational models 8.1. Future trends 4.5.1.1. framework contracts 6.1. Unique business demands of turnarounds 8.1.1. industry trends 4.5.1.2. lump sum contracts and their implications 8.1.2. service provider trends 4.5.2. strategic partnerships 6.1.1. unique features of the turnaround business 8.1.3. maintenance technology trends 4.5.3. outsourcing 6.1.2. the demand myth – too much or not enough 8.2. opportunities and risks for technical work service providers 5. turnaround services 6.1.3. typical solutions 8.3 strategic options for plant operators 5.1. overview of products and services 6.2. organizational structure of the technical 8.3.1. contracting strategies 5.2. project services service provider industry 8.3.2. downtime strategies 5.2.1. project management 6.2.1. historical development of service providers 8.4. strategic options for tar technical 5.2.2. organization 6.2.2. typology of service providers service providers 5.2.3. work and time scheduling 6.2.2.1. turnaround oriented service providers 8.4.1. market entry strategies 5.2.4. cost scheduling 6.2.2.2. function oriented service providers 8.4.2. internationalization 5.2.5. controlling 6.2.2.2.1. specialized service providers 8.4.3. M&A 5.2.6. coordination, management and 6.2.2.2.2. integrated service providers 8.4.4. specialization vs. full service quality assurance 6.2.2.2.3. full-service providers 6.2.3. business models 8.5. Future scenario analysis 5.3. Mechanical trades 5.3.1. machinery and pipe fitting 6.2.3.1. principal contractors 5.3.2. pipeline construction 6.2.3.2. sub contractors 5.3.3. gadgets 6.2.3.3. independent planning service suppliers 5.3.4. scaffolding 6.2.3.4. others sTudy scope 5.3.5. isolation 6.3. Marketing and distribution 5.3.6. corrosion prevention and surface protection 6.3.1. general 5.3.7. welding 6.3.2. regional focus 5.3.8. pressure cleaning and disposal 6.3.3. industry focus 5.4. electrical services 6.3.3.1. single industry 5.4.1. EMR-valves 6.3.3.1. multiple industries 5.4.2. safety valves 6.3.4. service segmentation 5.4.3. electrical installations 7. Competitive landscape 5.5. turnaround safety 5.5.1. safety equipment 7.1. Competition between suppliers 5.5.2. safety monitoring 7.1.1. competition between full-service suppliers 5.5.3. labor safety 7.1.2. competition between principal contractors 5.6. Inspection 7.2. Competition dynamics 5.6.1. technical inspection 7.2.1. internationalization 5.6.2. welding inspection 7.2.2. full-service vs. specialization 7.2.3. comparison of competitors 5.7. Infrastructure and logistics 7.2.4. new market entrants 5.7.1. plant traffic 5.7.2. cleaning 7.3. profiles of selected tar service providers 5.7.3. containers 5.7.4. lighting 5.7.5. crane technology conTracTor benchmarking service This turnaround market study is generating significant amounts of unique and exclusive data on the market for Interested? For more details, simply fill in your details on the form turnaround contracting. T.A. Cook Research & Studies can use this to supply you with a tailored report, showing you overleaf and tick the appropriate box. Otherwise, why not contact how you compare to your competition, what threatens your business and which strategies offer the richest returns. us direct at: d.meissner@tacook.com?
  • 4. Market study “technical services for turnarounds in petrochemical plants“ FaX: +49 (0)30 - 88 43 07 30 ContaCt Us order study now! Make no commitment In-Depth Workshop Yes I would like to pre-book an electronic copy Interested in the study but not enough to buy yet? A scenario workshop will be held in spring 2010 with of the study at the price of 5.900 EURO plus VAT. No problem. Simply tick here and we will send you leading experts. The workshop will develop scenarios further information once the study is complete. for the market development, bring new insights into stay in touch! organisational and contractual models and regulations For updates, discussion and commentary on Interested in other studies? and prepare recommendations and guidelines. these issues and many more, why not join We will be happy to provide you with information T.A. Cook Research & Studies’ Petrochemical during our ongoing programme of research, Yes I want to participate in the scenario Maintenance Advisory Group on LinkedIn? As including: workshop. Please contact me. well as engaging with relevant subject matter Technical services for petrochemical plant specialists from across the world, you may be turnarounds, market study Germany, Austria, invited to join our exclusive panel of Subject Switzerland Matter Experts. Technical services for petrochemical plant turnarounds, market study Middle East Name, surname Function Department Tel Fax Email Company Industry Street Zip-code / city Alternative billing address Date Signature ContaCt For further information on this study or on T.A. Cook’s Research & Studies group, please contact Dr. Dirk Meissner at: Tel.: +49 (0)30 - 88 43 07 0 | email: d.meissner@tacook.com T.A. Cook & Partner Consultants GmbH | Leipziger Platz 2 | 10117 Berlin | Fax: +49 (0)30 - 88 43 07 30 | www.tacook.com