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Laser Shock Peening of Bulk Metallic Glasses – Part 1 Center for Laser Applications UT Space Institute Tullahoma, TN 37388-9700 http://www.utsi.edu Midterm Presentation  MSE516: Mechanical Metallurgy Deepak Rajput Email:  [email_address]   /  Web:  http://drajput.com
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Outline
Team Members Dr. Hofmeister Director, CLA UT Space Institute Alexander Terekhov Deepak Rajput  Dr. Lino Costa  Dr. Xiaoxuan Li  Center for Laser Applications Kate Lansford
[object Object],[object Object],[object Object],[object Object],[object Object],Failure: Why & How?
[object Object],[object Object],[object Object],[object Object],Failure: Why & How?  Cont.. Peening
[object Object],[object Object],[object Object],[object Object],Peening: Generation of Compressive Stresses Although obsolete, it is still used today in the hand manufacture of high quality cutting blades 380 mm ball-peen hammer
[object Object],[object Object],[object Object],[object Object],[object Object],Peening: Generation of Compressive Stresses  Cont.
[object Object],[object Object],[object Object],Peening: Generation of Compressive Stresses  Cont.
Peening: Generation of Compressive Stresses  Cont.   Shot peened gear Metal Improvement Company Paramus, New Jersey Problem: Leaves surface dimpling
Peening: Generation of Compressive Stresses  Cont.   Laser Peening or Laser Shock Peening (LSP):  “ A process that induces residual compressive stresses on the surface of a component due to  shock waves  produced by plasma” “ Four times deeper  than that obtainable from a conventional Shot Peening process” Prototype Laser Peening machines were developed in the  1970s .
Laser Shock Peening Historical background: William I. Linlor Hughes Research Laboratories Malibu, California  Linlor, W.I. (1962) “Plasma Produced by Laser Bursts”  Bull. Am. Phys. Soc.  7, 440 Ready, J.F., (1963) “Development of Plume of Material Vaporized by Giant Pulse Laser”,  Appl. Phys. Letters  3 (1), pp 11-13 # giant pulse investigation, carbon plume speed in air Linlor, W.I. (1963) “Ion Energies Produced by Laser Giant Pulse”,  Appl. Phys. Letters  3 (11), pp 210-211
Laser Shock Peening ,[object Object],[object Object],[object Object],[object Object],[object Object]
Laser Shock Peening ,[object Object],[object Object],[object Object],Spatial resolution  Temporal resolution Gaussian Laser Beam Profile
Laser Shock Peening Process layout Taken from Metal Improvement Company website  (http://www.metalimprovement.com/laser_peening.php)
Laser Shock Peening Research @ Purdue University Dr. Yung C. Shin (Professor) Laser-Assisted Materials Processing Laboratory (LAMPL) School of Mechanical Engineering Purdue University, West Lafayette, Indiana
Laser Shock Peening Example: Robot controlled LSP Taken from Metal Improvement Company website  (http://www.metalimprovement.com/laser_peening.php)
Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack  Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”,  Mat. Sci. Eng. – A,  386: 291-295
Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack  Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”, Mat. Sci. Eng. – A 386: 291-295 Fatigue crack growth rates with and without LSP under different pulse densities
Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack  Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”, Mat. Sci. Eng. – A 386: 291-295 Load-displacement curves to determine fracture toughness
Laser Shock Peening ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Microstructure  changes + Dislocation  entanglement = Improved mechanical properties
Problem at hand: BMG Genesis:  Zhang Y., Wang W.H., and Greer A.L, (2006) “Making Metallic Glasses  Plastic by Control of Residual Stress”,  Nature Materials , Vol 5, pp 857-860 ,[object Object],[object Object],BMG studied :  Vitreloy 1  Process used:  Shot Peening Poor tensile ductility of Bulk Metallic Glasses Idea = Control of Residual Stress
Planned Experiment Laser Shock Peening of Cu-based Bulk Metallic Glasses  Suggested Laser: Excimer laser ( λ  = 337 nm) Planned Layout:
References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
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Laser Shock Peening of Bulk Metallic Glasses

  • 1. Laser Shock Peening of Bulk Metallic Glasses – Part 1 Center for Laser Applications UT Space Institute Tullahoma, TN 37388-9700 http://www.utsi.edu Midterm Presentation MSE516: Mechanical Metallurgy Deepak Rajput Email: [email_address] / Web: http://drajput.com
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  • 3. Team Members Dr. Hofmeister Director, CLA UT Space Institute Alexander Terekhov Deepak Rajput Dr. Lino Costa Dr. Xiaoxuan Li Center for Laser Applications Kate Lansford
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  • 9. Peening: Generation of Compressive Stresses Cont. Shot peened gear Metal Improvement Company Paramus, New Jersey Problem: Leaves surface dimpling
  • 10. Peening: Generation of Compressive Stresses Cont. Laser Peening or Laser Shock Peening (LSP): “ A process that induces residual compressive stresses on the surface of a component due to shock waves produced by plasma” “ Four times deeper than that obtainable from a conventional Shot Peening process” Prototype Laser Peening machines were developed in the 1970s .
  • 11. Laser Shock Peening Historical background: William I. Linlor Hughes Research Laboratories Malibu, California Linlor, W.I. (1962) “Plasma Produced by Laser Bursts” Bull. Am. Phys. Soc. 7, 440 Ready, J.F., (1963) “Development of Plume of Material Vaporized by Giant Pulse Laser”, Appl. Phys. Letters 3 (1), pp 11-13 # giant pulse investigation, carbon plume speed in air Linlor, W.I. (1963) “Ion Energies Produced by Laser Giant Pulse”, Appl. Phys. Letters 3 (11), pp 210-211
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  • 14. Laser Shock Peening Process layout Taken from Metal Improvement Company website (http://www.metalimprovement.com/laser_peening.php)
  • 15. Laser Shock Peening Research @ Purdue University Dr. Yung C. Shin (Professor) Laser-Assisted Materials Processing Laboratory (LAMPL) School of Mechanical Engineering Purdue University, West Lafayette, Indiana
  • 16. Laser Shock Peening Example: Robot controlled LSP Taken from Metal Improvement Company website (http://www.metalimprovement.com/laser_peening.php)
  • 17. Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”, Mat. Sci. Eng. – A, 386: 291-295
  • 18. Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”, Mat. Sci. Eng. – A 386: 291-295 Fatigue crack growth rates with and without LSP under different pulse densities
  • 19. Laser Shock Peening Laser Shock Peening of 6061-T6 Aluminum Alloy Rubio-Gonzalez C. et al. (2004), “Effect of Laser Shock Processing on Fatigue Crack Growth and Fracture Toughness of 6061-T6 Aluminum Alloy”, Mat. Sci. Eng. – A 386: 291-295 Load-displacement curves to determine fracture toughness
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  • 22. Planned Experiment Laser Shock Peening of Cu-based Bulk Metallic Glasses Suggested Laser: Excimer laser ( λ = 337 nm) Planned Layout:
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  • 25. Thank You for your patience