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Reactor???
•A enclosed vessel just like
pressure cooker in our home.
•In plant, half part is mounted
on floor & remaining half is
under the floor accessible from
lower floor.
•Reaction
•Solution Preparation
•Mixing
•Distillation
•Crystallization
Reactor In Industries:
Reactor Parts:
Reactor Top:
Nozzle for RM1
charging Line
Connection
Nozzle for RM2
charging Line
Connection
Manhole
View
Glass
Vapour Column
Connection
Nozzle for RM3
charging Line
Connection
Motor Connection
to Agitator through
shaft
Nozzle for lamp
Connection
Nozzle for Vac./
Scrubber
Connection
Reactor Top:
RTD for TI
Reactor Bottom:
Utility outlet
Bottom Valve
Utility inlet
Spindle valve
for GLR
Ball valve for
SSR
Reactor after installation:
ANF
Reactor
Reactor bottom
Reactor after installation:
Reactor inside view through manhole:
Agitator Shaft
Agitator propeller
type
Baffles
Baffles
RM Addition dip
Line
Reactor inside view through manhole in
running condition:
Reactor Types:
•Batch Reactor
•CSTR
•PFR
•Flexible Reactor for Various uses
•Reactor Made up of
•SS
•GLR
•RLR
•Or with material based on
chemical compatibility
•Used In:
•Solution Preparation
•Reaction
•Chemical Mixing
•Distillation
•Crytallization
Batch Reactor:
CSTR:
•CSTR Means Continuous
Stirrer Tank
•Used to get perfect mixer of
chemical but is lesser Efficient
than batch Reactor
•Mainly used in waste water
treatment.
•In this reactor, from one end
feed continuous and from other
end mixer get transferred.
PFR:
•PFR Means Plug Flow Reactor or
Piston Flow Reactor or tabular
reactors.
•Consist of cylindrical pipe with
opening ends for reactant and product
to flow through.
•From One end two or more chemical
get inserted and mixer of that
chemicals gets out from other end.
•Can operate at temp.800-1100 deg C.
•Used in Gasoline production, oil
cracking, ammonia synthesis from its
element, oxidation of SO2 to SO3.
Reactors & parts in API & Chemical Industries

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Reactors & parts in API & Chemical Industries

  • 1.
  • 2. Reactor??? •A enclosed vessel just like pressure cooker in our home. •In plant, half part is mounted on floor & remaining half is under the floor accessible from lower floor. •Reaction •Solution Preparation •Mixing •Distillation •Crystallization Reactor In Industries:
  • 4. Reactor Top: Nozzle for RM1 charging Line Connection Nozzle for RM2 charging Line Connection Manhole View Glass Vapour Column Connection Nozzle for RM3 charging Line Connection Motor Connection to Agitator through shaft Nozzle for lamp Connection Nozzle for Vac./ Scrubber Connection
  • 6. Reactor Bottom: Utility outlet Bottom Valve Utility inlet Spindle valve for GLR Ball valve for SSR
  • 9. Reactor inside view through manhole: Agitator Shaft Agitator propeller type Baffles Baffles RM Addition dip Line
  • 10. Reactor inside view through manhole in running condition:
  • 12. •Flexible Reactor for Various uses •Reactor Made up of •SS •GLR •RLR •Or with material based on chemical compatibility •Used In: •Solution Preparation •Reaction •Chemical Mixing •Distillation •Crytallization Batch Reactor:
  • 13. CSTR: •CSTR Means Continuous Stirrer Tank •Used to get perfect mixer of chemical but is lesser Efficient than batch Reactor •Mainly used in waste water treatment. •In this reactor, from one end feed continuous and from other end mixer get transferred.
  • 14. PFR: •PFR Means Plug Flow Reactor or Piston Flow Reactor or tabular reactors. •Consist of cylindrical pipe with opening ends for reactant and product to flow through. •From One end two or more chemical get inserted and mixer of that chemicals gets out from other end. •Can operate at temp.800-1100 deg C. •Used in Gasoline production, oil cracking, ammonia synthesis from its element, oxidation of SO2 to SO3.