Lean Manufacturing 2009 - By Jerry Helms

Lean Manufacturing A real-world case study

Presentation Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]

Objectives of Lean Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Accomplishments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Company Trends First Lean Event

How To Achieve These Goals? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Muda = Waste ,[object Object],[object Object]

Core Ideas of Lean ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Lean vs Mass Production ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Seven Speed Bumps of Lean ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Seven Speed Bumps of Lean for the Office ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Another Speed Bump? ,[object Object]

Lean Manufacturing Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

The Six S’s Antidote to Waste Report Card Grade B-C Safety – develop and sustain a safe work environment. C-D Sustain – maintain a stable workflow. D Standardize – develop systems and procedures to monitor conformance to the first three rules. B Shine – clean machines and work area to expose problems. C-D Straighten – A place for everything and everything in its place. Establish standardized places for incoming raw materials, tools, etc. B-C Sort – keep only what is needed. Pitch everything else. The workplace often becomes cluttered with products, tools, and waste materials that don’t belong there. Get rid of them.

What is Value Stream Mapping? ,[object Object],[object Object],[object Object]

Five Why’s ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Visual Workplace ,[object Object],[object Object]

TAKT Time ,[object Object],[object Object],[object Object],[object Object],[object Object]

Lessons Learned What have we done well? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Lessons Learned What could we have done better? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Lean Manufacturing 2009 - By Jerry Helms

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Lean Manufacturing 2009 - By Jerry Helms