digital applications and capabilities needed to achieve operational excellence: applications and capabilities that derive their value from knowledge of how the plant has operated in the past combined with its current and future potential; and an actionable optimum path to achieving and sustaining that potential.
3. 3Proprietary Information 3
Digitalization...
A key strategy for the pursuit of operational excellence
The scalable application of the digital technologies, and
alignment of the organizational capabilities that we believe an
energy or chemical process operation should have and master
with digital information at the core in order to achieve excellence.
5. Proprietary Information
Africa
73,000 BPD
0.7%
Context- RefinerySizeandAvgYearlyAddition
North
America
150 KBPD
2.2%
FSU
130,000
BPD
(-1.5%)
Middle East
162 KBPD
1.0%
Europe
137 KBPD
1.0%
Asia
189 KBPD
2.6%
Latin America
91 KBPD
1.0%
Asia has largest absolute regional CDU capacity and has grown fastest since 1996
Bubble size approximates average regional CDU capacity
Data: Oil & Gas Journal
10
7. Shift Supervisor
Unit Supervisor
Operations / Maintenance
Managers
Plant
Manager
Key elements top to bottom…
Data acquisition is transparent
Data analytics open to all
Procedures in place to take action
Driven to profit safely and reliably
Operations /
Maintenance
8. 8Proprietary Information
Managed
performance
Specificcharacteristicsset apart leadersandlaggards
Strategic Intent
Operational
Design
Management
Focus
Required
Enablers
Supporting
Infrastructure
Targeted
Outcomes
Risk
Minimization
Reliable
Profitability
Quality / LEAN
Production
Maximize
Asset Value
Focus on basics
VULNERABLE
Business process
Process integration
STRUCTURED
Performance
optimization
DISCIPLINED
Business
Growth
INNOVATIVE
Stability Productivity
Operational
effectiveness Continuous
improvement
Agility
Built baseline
Developed bench
strength Sustained endurance
Capability
resilience
Capability
generation
Orphaned tools Point solutions ERP Automated workflow Artificial intelligence
Loss minimization Positive cash flow Repeatable results Predictable results
Sustained
value creation
OpX
1.0
OpX
2.0
OpX
3.0
OpX
4.0
ACCEPTING
Bottom 25% Top 1%
Increasing Maturity
Upstream Oil Exploration
PetroChem Industry
Refining
11. 11Proprietary InformationProprietary Information
Plant staff often don’t have
the time nor priority to use
simulation tools
The world is not perfect, so
time is necessary to
reconcile simulations versus
actual versus planning
Reporting and “fixing” often
multiple person task and
never easy
Time is better
spent on
actionable items
11Proprietary Information
12. 2
Proprietary Information
Aligns with and drives
business data model
Sophisticated analytics
Only create one
DIGITAL TWIN
Slightly different representations
of the same thing
When one changes, so should
the other
HISTORIAN DATA AND
PROCESS SIMULATOR
KBChaveintegrated
Petro-SIMandOSIsoftPI
1
13. 13Proprietary InformationProprietary Information
A Digital Twin
goes beyond
traditional
simulation
Traditional
Simulation
Particular
operating case
A snapshot in time
Ad-hoc basis to answer
a question
Owned and used by
isolated groups
Specific tools for
different silos
Digital
Twin
Full range of asset
operation
Full history and future
Automated to business
workflows
Centralized single version of
the truth, used by everyone
Single integrated twin of
process, utilities and heat
exchange systems
19. Proprietary Information
Becomingthedigitallywise
February 7, 2020 19
OperationalExcellenceBusinessConstruct
Innovative
Vulnerable
Orphaned Tools
Accepting
Point Solutions Structured
ERP Disciplined
Automated Workflow
Fragmented Structured Integrated Services
Consolidated
Services Seen as a Utility
Manual Automated OT/IT Converge
Inconsistent Manually Verified Data Backed
Open Loop Closed Loops
Digital
Components
Data
Collection
Decision
Support
Infrastructure
(IT Backbone)
User
Capability
Technology
Organization
Hero’s Reactive
Process /
Preventative
Proactive
Discontinuity of
Data Flow
Enterprise
Configuration
Front to Back
Integration
Industrial Internet
of Things
Industry 4.0
Predictive
Operations model
transition point
Artificial Intelligence
Non-User Tech Savvy Gamers Developers Hackers
Suggestive Predictive
Business
Process
Risk
Minimization
Reliable Profitability
Quality / LEAN
Production
Maximize
Asset Value
Business
Growth
Strategic
Intent
20. 20Proprietary Information
Digital Twin is just one part
of the Digitalization journey
SITUATIONAL
AWARENESS
VALUE
SUSTAINMENT
READINESS
DECISION
MAKING
OPERATIONAL
EXECUTION