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SCOR® Walkthrough 10.0
                                                            Supply-Chain Operations Reference-model

                                                            John PAUL
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            Professor & Research Fellow at BEM (Bordeaux Ecole de Management-France)
                                                            Qualified SCOR® Instructor by Supply Chain Council
                                                            Managing Director, iCognitive




                                                                                                                                       PLAN SOURCE MAKE DELIVER RETURN
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                      SUPPLY CHAIN COUNCIL
                                                                 OVERVIEW




2
Supply Chain Council Overview
                                                            An independent, non-profit global association
                                                            •   The SCC is an independent, not-for-profit, trade association
                                                            •   Membership open to all companies and organizations
                                                            •   Focus is on research, application and advancement and advancing state-of-the-art
                                                                supply chain management systems and practices
                                                            •   Developer and endorser of the Supply Chain Operations Reference (SCOR®) as a cross-
                                                                industry standard for supply chain management
                                                            •   Offers Training, Certification, Benchmarking, Research, Team Development, Coaching,
                                                                and Cross-standard Integration focused on the SCOR® framework
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            •   Founded in 1996
                                                            •   Approaching 1000 Association Members
                                                            •   Chapters in North America, Europe, Japan, South Africa, Latin America, Australia/New
                                                                Zealand, South East Asia and Greater China, with developing Chapters India and
                                                                Middle East

                                                                   Driving value through the use of SCOR®

                                                                                                                                              3
Supply Chain Council Overview
                                                            SCOR Model available in English and Chinese
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                            On sale on: http://alturl.com/mqzzp
                                                                   www.supply-chain.org             www.icognitive.com

                                                                                                                              4
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                                                                SCOR OVERVIEW VERSION 10.0




5
SCOR® Introduction
                                                            Six distinct management processes
                                                            structure SCOR®
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                            Building Block Approach
                                                                                 Processes                                    Metrics
                                                                                 Best Practice                        Technology


                                                                                                                                        6
SCOR® Introduction
                                                             SCOR®: A process reference model
                                                              Business Process                                   Best Practices                Process Reference
                                                               Reengineering            Benchmarking                Analysis                        Model

                                                            Capture the “as-is”                                                           Capture the “as-is” state of a
                                                            state of a process and                                                        process and derive the
                                                            derive the desired                                                            desired “to-be” future state
                                                            “to-be” future state     Quantify the
                                                                                     operational
                                                                                     performance of                                       Quantify the operational
                                                                                     similar companies                                    performance of similar
                                                                                     and establish internal                               companies and establish
                                                                                     targets based on                                     internal targets based on
                                                                                                                                          “best-in-class” results
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                     “best-in-class” results
                                                                                                               Characterize the
                                                                                                               management                 Characterize the
                                                                                                               practices and              management practices
                                                                                                               software solutions         and software solutions
                                                                                                               that result in “best-in-   that result in “best-in-
                                                                                                               class” performance         class” performance




                                                                                                                                                                     7
SCOR® Introduction
                                                               SCOR® contains three levels of details




                                                            SCOR is a
                                                            Top-Down
                                                             Process
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                                        8
SCOR® Introduction
                                                            Supply-Chain Operations Reference-model (SCOR)
                                                            10.0 – Processes [1/2]
                                                                         Plan                                        P1 Plan Supply Chain

                                                                        P2 Plan Source                         P3 Plan Make           P4 Plan Deliver        P5 Plan Returns


                                                                               Source                                         Make                               Deliver
                                                                        S1 Source Stocked Products                      M1 Make-to-Stock                 D1 Deliver Stocked Products
                                                            Suppliers




                                                                         S2 Source MTO Products                         M2 Make-to-Order                D2 Deliver MTO Products




                                                                                                                                                                                                  Customers
                                                                         S3 Source ETO Products                        M3 Engineer-to-Order             D3 Deliver ETO Products
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                                                                                                                                                        D4 Deliver Retail Products




                                                                            SR1 Source Return Defective Product                                            DR1 Deliver Return Defective Product


                                                                            SR2 Source Return MRO Product                                                  DR2 Deliver Return MRO Product


                                                                            SR3 Source Return Excess Product                                               DR3 Deliver Return Excess Product




                                                                                                                              Enable
                                                                                                                                                                                      9
SCOR® Introduction
                                                                 Supply-Chain Operations Reference-model (SCOR)
                                                                 10.0 – Processes [2/2]
                                                                              Plan                                        P1 Plan Supply Chain

                                                                           P2 Plan Source                        P3 Plan Make                           P4 Plan Deliver                        P5 Plan Returns



                                                              Level 1
                                                                                    Source                                               Make                                                       Deliver
                                                             processes
                                                                and
                                                                           S1 Source Stocked Products                                M1 Make-to-Stock                               D1 Deliver Stocked Products
                                                               Level 2
                                                             variations
                                                                            S2 Source MTO Products                                   M2 Make-to-Order                              D2 Deliver MTO Products
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                                                                            S3 Source ETO Products                                  M3 Engineer-to-Order                            D3 Deliver ETO Products


                                                                                                                                                                                   D4 Deliver Retail Products




                                                                                    D2.7             D2.6               D2.5                     D2.4                   D2.3                   D2.2
                                                                                                                                                                                                                         D2.1
                                                              Level 3         Select Carriers &     Route            Plan & Build            Consolidate       Reserve Resources             Receive,
                                                                Sub           Rate Shipments      Shipments             Loads                  Orders                  &                Configure, Enter &
                                                                                                                                                                                                                   Process Inquiry
                                                            processes of                                                                                          Determine              Validate Order
                                                                                                                                                                                                                      & Quote
                                                                                                                                                                 Delivery Date
                                                                D2

                                                                                   D2.8               D2.9                D2.10               D2.11             D2.12                  D2.13                  D2.14                  D2.15
                                                                              Receive Product     Pick Product        Pack Product         Load Product      Ship Product            Receive &                Install            Invoice
                                                                              from Source or                                                & Generate                             Verify Product            Product
                                                                                   Make                                                    Shipping Docs                            by Customer



                                                                                                                                                                                                                          10
SCOR® Introduction

                                                            Using latest Version 10.0
                                                            •   Structure
                                                                 – Section1: Introduction
                                                                 – Section 2: Metrics
                                                                 – Section 3: Processes
                                                                     •   Chapter 3.1: Plan and Workflow Graphics
                                                                     •   Chapter 3.2: Source and Workflow Graphics
                                                                     •   Chapter 3.3: Make and Workflow Graphics
                                                                     •   Chapter 3.4: Deliver and Workflow Graphics
                                                                     •   Chapter 3.5: Return and Workflow Graphics
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                     •   Chapter 3.6: Inputs and Outputs
                                                                 – Section 4: Best Practices
                                                                     • SCOR
                                                                     • Green SCOR
                                                                     • Risk Management
                                                                 – Section 5: People
                                                                 – Section 6: Special applications
                                                                     • Green SCOR



                                                                                                                      11
SCOR® Introduction

                                                            Version 10.0 – Using Metrics Coding
                                                            • Metrics Coding
                                                              XX.y.z
                                                              XX= Performance Attribute. The possible values for XX are:
                                                               • RL= Reliability
                                                               • RS= Responsiveness
                                                               • AG= Agility
                                                               • CO= Cost
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                               • AM= Asset Management

                                                                y= Level of the metric

                                                                 z= a unique number


                                                                                                                           12
SCOR® Introduction

                                                            Planning Processes




                                                                                                                         Customer
                                                                                                                         Customer processes
                                                                                                 Supply Chain
                                                                   Supplier processes
                                                                 Supplier
                                                                                             Supply
                                                                                                     Plan




                                                                                             Chain
                                                                                        Source      Make    Deliver
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                          Return                Return




                                                                                                                                              13
SCOR® Introduction
                                                            PLAN – Balancing requirements and resources
                                                                                    •   Plan provides two important functions
                                                                                        within the SCOR Model
                                                                                         – Plan processes provide the mechanism for balancing
                                                                                           demand requirements and available resources
                                                                    Plan                 – Plan processes provide an integrating function
                                                                                           between other process elements and suppliers /
                                                                                           customers
                                                                                    •   Includes elements such as:
                                                                                         – Prioritizing demand requirements
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                         – Planning inventory, distribution, production,
                                                                                           material, and rough-cut capacity for all products and
                                                                 The balancing of          all channels
                                                                  requirements           – Supply chain configuration, long-term capacity and
                                                                against resources          resource planning, business planning, product
                                                                                           phase-in/phase-out, manufacturing ramp-up, end-
                                                                                           of-life management, product-line management
                                                                                         – Manage planning infrastructure


                                                                                                                                              14
SCOR® Introduction

                                                            Execution Processes




                                                                                                                             Customer
                                                                                                  Supply Chain




                                                                                                                             Customer processes
                                                                  Supplier processes
                                                                Supplier
                                                                                            Supply
                                                                                                      Plan




                                                                                            Chain
                                                                                       Source        Make        Deliver
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                         Return
                                                                                         Return                     Return
                                                                                                                    Return




                                                                                                                                                  15
SCOR® Introduction
                                                            SOURCE – Ordering and receipt of goods
                                                                                         •   Source processes document the activities
                                                                                             that connect an organization to its suppliers
                                                                                         •   Source Processes include activities such as:
                                                                   Source                     – Material Acquisition
                                                                                                   • Obtain, receive, inspect, hold, and
                                                                                                     issue material
                                                                                              – Vendor certification and feedback, sourcing quality,
                                                                                                in bound freight, vendor contracts, initiate vendor
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                                payments
                                                                                              – Raw Materials Warehouse management
                                                               Activities that connect        – Raw Materials Transportation
                                                                us to our suppliers                • Manage traffic
                                                                                                   • Manage inbound freight
                                                                                              – Manage Source business rules
                                                                                              – Manage RM inventories


                                                                                                                                                   16
SCOR® Introduction
                                                            MAKE – Conversion of materials
                                                                                  •   Make documents the processes that transform /
                                                                                      converts raw materials into finished goods
                                                                                       – Make processes do not imply a change of location but a
                                                                                         qualitative transformation of the raw materials
                                                                                       – Not all organizations will necessarily perform Make
                                                                  Make                   processes
                                                                                  •   Make processes include activities such as:
                                                                                       – Request and receive material from Source processes
                                                                                       – Manufacture and test product, package, hold and/or
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                         release product
                                                                                       – Engineering changes, facilities and equipment, production
                                                                   Change to             status, production quality, shop scheduling/sequencing,
                                                                  form, fit, or          short-term capacity
                                                                                       – WIP Transportation
                                                                    function           – Manage production business rules
                                                                                       – Manage WIP inventories




                                                                                                                                              17
SCOR® Introduction
                                                            DELIVER – Fulfillment of customer orders
                                                                                 •   Deliver processes document the activities that connect an
                                                                                     organization to its customers
                                                                                 •   Deliver processes include activities such as:
                                                                                      – Order management
                                                                                          • Enter and maintain orders
                                                                                          • Generate quotations
                                                              Deliver                     • Create and maintain customer database, maintain
                                                                                             product/price database
                                                                                          • Manage accounts receivable, credits, collections and
                                                                                             invoicing
                                                                                      – Finished Goods Warehouse management
                                                                                          • Store, pick, pack and configure products, create customer
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                             specific packaging/labeling, consolidate orders, ship
                                                               Activities that               products
                                                             connect us to our   •   Finished Goods Transportation and installation management
                                                                                      – Manage traffic, manage outbound freight, manage Schedule
                                                                customers               installation activities, perform installation, verify performance
                                                                                 •   Manage channel business rules, order rules, manage deliver
                                                                                     inventories, manage deliver quality. Manage product
                                                                                     import/export

                                                                                                                                                      18
SCOR® Introduction
                                                            RETURN – Reverse flow of goods
                                                                                     •   Return processes document the activities
                                                                                         associated with the handling of returns, that
                                                                                         is, the return of a product to a supplier or
                                                                                         the receipt of a returned product from a
                                                                     Return              customer

                                                                                     •   Return Source
                                                                                          – Activities associated with returning material to a
                                                                                            supplier including the communication with the
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                            trading partner, the generation of documentation,
                                                                                            and the physical return / shipment of product.
                                                                  How to manage
                                                                 returns from your   •   Return Deliver
                                                                  customers and           – Activities associated with receiving and disposing of
                                                                                            returned material from a customer including the
                                                                 to your suppliers          communication with the trading partner, the
                                                                                            generation of documentation, and the physical
                                                                                            return / receipt and disposal of product.



                                                                                                                                              19
SCOR® Introduction
                                                            SCOR links Company Strategy to Business Operations




                                                                             Strategic      Europe
                                                                                            an RM
                                                                                            Supplie
                                                                                                      S2    M2       D2

                                                                                                                           S2
                                                                                               r
                                                                                                                                  M1     D1    S1        D1      S1
                                                                                                                     DR1   SR1
                                                                                                                                         DR1   SR1         DR1   SR1


                                                                                                                                                           DR3   SR3
                                                                                                                           S1

                                                                                              Key     S1    M1       D1
                                                                                             Other
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                              RM

                                                                                 Tactical   Supplie
                                                                                               rs            RM
                                                                                                           Supplie
                                                                                                                                 ALPHA
                                                                                                                                                     Alpha
                                                                                                                                                    Regional
                                                                                                                                                    Warehou
                                                                                                                                                                  Cons
                                                                                                                                                                  umer
                                                                                                             rs                                       ses




                                                                            Operational


                                                                             Systems


                                                                                                                                                                         20
SUPPLY CHAIN PERFORMANCE
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            Supply Chain Competitive Analysis - Measuring
                                                                                    Performance Metrics


                                                                                                            21
                                                                                                            21
Supply Chain Performance
                                                            Measuring how well the supply chain performs is as
                                                            essential as understanding how it operates

                                                            • Measurements must link to business
                                                              objectives
                                                            • Measurements must provide insights into how
                                                              to manage the supply chain more effectively
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            • Measurements must be appropriate for the
                                                              process activity they are measuring
                                                                – Same level


                                                                                                                 22
Supply Chain Performance

                                                            Eleven Level 1 metrics
                                                                                                                      Performance Attributes
                                                             Level 1 Strategic Metrics                          Customer-Facing                 Internal-Facing
                                                                                                  Reliability    Responsiveness   Agility      Costs      Assets

                                                            Perfect Order Fulfillment                 √
                                                            Order Fulfillment Cycle Time                               √
                                                            Upside Supply Chain Flexibility                                         √
                                                            Upside Supply Chain Adaptability                                        √
                                                            Downside Supply Chain Adaptability                                      √
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            Overall Supply Chain Value-At-Risk                                      √
                                                            Supply Chain Management Cost                                                        √
                                                            Cost of Goods Sold                                                                  √
                                                            Cash-To-Cash Cycle Time                                                                         √
                                                            Return on Supply Chain Fixed Assets                                                             √
                                                            Return on Working Capital                                                                       √


                                                                                                                                                                   23
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                                                       GREEN SCOR
                                                                    SCOR BEST PRACTICES




24
24
Best Practices - Green SCOR

                                                            An Excellent Foundation for
                                                            Environmental Accounting
                                                            • Sustainable business models and
                                                              environmental accounting are growing
                                                              business concerns.
                                                            • There are multiple approaches to measuring
                                                              the total environmental footprint of an
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                              organization or supply chain with no agreed
                                                              upon standards.
                                                            • SCOR provides an excellent foundation for
                                                              environmental accounting in the supply chain.
                                                                                                          25
Best Practices - Green SCOR
                                                            Green metrics Aggregation along SCOR process structure

                                                                                                       Total Carbon Footprint
                                                            Level 1
                                                                                  Air + Liquid + Solid - % Recycle = Total Environmental
                                                                                                                      Footprint
                                                                      Tier 3                Tier 2                        Tier1                     Your                Customer
                                                                                      S2     M2       D2            S2    M2         D2           Company
                                                            Level 2       D1                                                                S2        M2       D2        D2

                                                                                      S1     M1       D1            S1    M1         D1             Carbon
                                                                                                                                                       Air
                                                                                                                                                     Liquid
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                                                                                                                                                     Solid
                                                                                                                                                    % Recyc
                                                                          M2.1              M2.2             M2.3           M2.4           M2.5               M2.6            M2.7

                                                                         Schedule            Issue         Produce and     Package         Stage            Release         Waste
                                                            Level 3     production          Product            Test                       Product          Product to      Disposal
                                                                         Activities                                                                          Deliver
                                                                          Carbon           Carbon           Carbon        Carbon          Carbon           Carbon          Carbon
                                                                             Air              Air              Air           Air             Air              Air             Air
                                                                           Liquid           Liquid           Liquid        Liquid          Liquid           Liquid          Liquid
                                                                           Solid            Solid            Solid         Solid           Solid            Solid           Solid
                                                                          % Recyc          % Recyc          % Recyc       % Recyc         % Recyc          % Recyc         % Recyc



                                                                                                                                                                               26
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                                                                         SCOR BEST PRACTICES
                                                       RISK MANAGEMENT




27
27
Best Practices – Risk Management
                                                            Supply Chain Risk Management (SCRM)

                                                            • SCRM
                                                                – The systematic identification, assessment and mitigation of
                                                                  potential disruptions in logistics networks with the
                                                                  objective to reduce their negative impact on the supply
                                                                  chain network’s performance.
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            • Related SCOR Processes
                                                                – EP.9, ES.9, EM.9, ED.9, ER.9




                                                                                                                           28
Best Practices – Risk Management
                                                            Example of Typical Supply Chain Risks
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                                    29
Best Practices – Risk Management

                                                            Three phase approach for SCRM
                                                                Phase 1:                        Phase 2:                Phase 3:
                                                                Risks identification           Risks assessment         Risks mitigation



                                                                      Supply risks              Risks assessment &      Control and monitor
                                                                                                    evaluation
                                                                    Operations risks
                                                                                                  Risks strategy        Mitigation measures
                                                                                               management selection
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                     Demand risks


                                                                     Security risks                                       Decreasing the
                                                                                                Risks plan definition
                                                                                                                             impact
                                                                      Other risks
                                                                     (regulations,
                                                                    environmental,                                         Decreasing the
                                                                         etc…)                                                likehood




                                                                                                                                              30
Best Practices – Risk Management

                                                            SCOR Enables Risk Monitoring
                                                                   Delivery Performance       12



                                                                                          100%
                                                                                            10



                                                                                          80%8



                                                                                          60%6



                                                                                          40%4
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                                                                                          20%2



                                                                                          0   0
                                                                                                   Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur
                                                                                                     Chine     Singapore Europe du Europe de         Europe     Afrique de Afrique de Amerique du Amerique Amerique du
                                                                                                                             Nord         l'Est    Occidentale   l'Ouest      l'Est      Nord       centrale      Sud


                                                                                                                                                  Suppliers
                                                                                                        © 2008 Copyright – iCognitive Pte, Ltd . Tous droits réservés

                                                                                                              Example of Supplier Risk Monitoring

                                                                                                                                                                                                                             31
WHAT IS NEW IN V10.0?
                                                            SCM SKILLS AND CAPABILITIES -
                                                                                PEOPLE
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                            32
                                                                                            32
People
                                                            Introduction to Supply Chain Management Skills in SCOR
                                                                      Supply Chain Architecture Overview
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                                    People Section
                                                                               Skills • Experience • Aptitude • Training • Competency




                                                                                                                                        33
People
                                                            Supply Chain Assets – Human Capital
                                                            Key elements of the People section


                                                                   Skill            Experience             Aptitude             Training            Competency
                                                            • Capacity to        • The knowledge       • A natural,        • A particular skill   • The state or
                                                              deliver pre-         or skill acquired     acquired,           or type of             quality of being
                                                              determined           by observation        learned or          behavior               qualified, having
                                                              results with         or active             developed           learned through        the ability, to
                                                              minimal input of     participation         ability to          instruction over       perform a
                                                              time and energy    • i.e. Cycle            perform a           a period of time       specific role
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            • i.e. Master          Counting, Cross       certain kind of   • i.e. SCOR-S          • 5 Levels: Novice,
                                                              Scheduling,          Docking, and          work at a           certification,         Beginner,
                                                              Import/Export        Hazardous             certain level.      APICS CPIM             Competent,
                                                              Regulations,         Materials           • i.e. Accuracy,      certification but      Proficient,
                                                              Production           Handling              Analytical,         also include on-       Expert
                                                              Planning, Risk                             Natural             the-job training
                                                              Mitigation etc                             leadership etc      etc.




                                                                                                                                                                 34
Full presentation with more details about SCOR
                                                                           V10.0 is available on:
                                                              http://www.icognitive.com/index.php?option
                                                              =com_phocadownload&view=category&id=6
                                                             %3A&download=107%3Ascor_v10_sc_optimiz
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                        ation&Itemid=64&lang=en

                                                                       iCognitive Downloads: http://alturl.com/878ek




                                                                                                                       35
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            Thank you
                                                                                   For more information please
                                                                                                  contact us at
                                                                                        info@icognitive.com or
                                                                                                +65 6325 2810
                                                              www.icognitive.com
iCognitive, an Expert in Supply Chain Management




                                                                    CONSULTING                  BENCHMARKING
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                                                  RESEARCH IN
                                                                                 SUPPLY CHAIN




                                                                    TRAINING                      TECHNOLOGY



                                                                                                               37
With Hands-On Experience in SCOR

                                                                                       Supply Chain Excellence Award - With support
                                                                                       of iCognitive, British American Tobacco Pakistan
                                                                                       SCOR implementation project won two awards
                                                                                       from Supply Chain Council:
                                                                                            •Supply Chain Operational Excellence Award
                                                                                            •Global Award for Supply Chain Excellence
© 2011 Copyright iCognitive Pte. Ltd. All rights reserved




                                                            Provider of SCOR® workshops as
                                                            qualified SCOR® instructor certified by
                                                            the supply chain council : more than
                                                            2000 supply chain professionals trained
                                                            in more than 200 companies.

                                                                                                                                     38

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SCOR®10.0 for Supply Chain Optimization

  • 1. SCOR® Walkthrough 10.0 Supply-Chain Operations Reference-model John PAUL © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Professor & Research Fellow at BEM (Bordeaux Ecole de Management-France) Qualified SCOR® Instructor by Supply Chain Council Managing Director, iCognitive PLAN SOURCE MAKE DELIVER RETURN
  • 2. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved SUPPLY CHAIN COUNCIL OVERVIEW 2
  • 3. Supply Chain Council Overview An independent, non-profit global association • The SCC is an independent, not-for-profit, trade association • Membership open to all companies and organizations • Focus is on research, application and advancement and advancing state-of-the-art supply chain management systems and practices • Developer and endorser of the Supply Chain Operations Reference (SCOR®) as a cross- industry standard for supply chain management • Offers Training, Certification, Benchmarking, Research, Team Development, Coaching, and Cross-standard Integration focused on the SCOR® framework © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • Founded in 1996 • Approaching 1000 Association Members • Chapters in North America, Europe, Japan, South Africa, Latin America, Australia/New Zealand, South East Asia and Greater China, with developing Chapters India and Middle East Driving value through the use of SCOR® 3
  • 4. Supply Chain Council Overview SCOR Model available in English and Chinese © 2011 Copyright iCognitive Pte. Ltd. All rights reserved On sale on: http://alturl.com/mqzzp www.supply-chain.org www.icognitive.com 4
  • 5. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved SCOR OVERVIEW VERSION 10.0 5
  • 6. SCOR® Introduction Six distinct management processes structure SCOR® © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Building Block Approach Processes Metrics Best Practice Technology 6
  • 7. SCOR® Introduction SCOR®: A process reference model Business Process Best Practices Process Reference Reengineering Benchmarking Analysis Model Capture the “as-is” Capture the “as-is” state of a state of a process and process and derive the derive the desired desired “to-be” future state “to-be” future state Quantify the operational performance of Quantify the operational similar companies performance of similar and establish internal companies and establish targets based on internal targets based on “best-in-class” results © 2011 Copyright iCognitive Pte. Ltd. All rights reserved “best-in-class” results Characterize the management Characterize the practices and management practices software solutions and software solutions that result in “best-in- that result in “best-in- class” performance class” performance 7
  • 8. SCOR® Introduction SCOR® contains three levels of details SCOR is a Top-Down Process © 2011 Copyright iCognitive Pte. Ltd. All rights reserved 8
  • 9. SCOR® Introduction Supply-Chain Operations Reference-model (SCOR) 10.0 – Processes [1/2] Plan P1 Plan Supply Chain P2 Plan Source P3 Plan Make P4 Plan Deliver P5 Plan Returns Source Make Deliver S1 Source Stocked Products M1 Make-to-Stock D1 Deliver Stocked Products Suppliers S2 Source MTO Products M2 Make-to-Order D2 Deliver MTO Products Customers S3 Source ETO Products M3 Engineer-to-Order D3 Deliver ETO Products © 2011 Copyright iCognitive Pte. Ltd. All rights reserved D4 Deliver Retail Products SR1 Source Return Defective Product DR1 Deliver Return Defective Product SR2 Source Return MRO Product DR2 Deliver Return MRO Product SR3 Source Return Excess Product DR3 Deliver Return Excess Product Enable 9
  • 10. SCOR® Introduction Supply-Chain Operations Reference-model (SCOR) 10.0 – Processes [2/2] Plan P1 Plan Supply Chain P2 Plan Source P3 Plan Make P4 Plan Deliver P5 Plan Returns Level 1 Source Make Deliver processes and S1 Source Stocked Products M1 Make-to-Stock D1 Deliver Stocked Products Level 2 variations S2 Source MTO Products M2 Make-to-Order D2 Deliver MTO Products © 2011 Copyright iCognitive Pte. Ltd. All rights reserved S3 Source ETO Products M3 Engineer-to-Order D3 Deliver ETO Products D4 Deliver Retail Products D2.7 D2.6 D2.5 D2.4 D2.3 D2.2 D2.1 Level 3 Select Carriers & Route Plan & Build Consolidate Reserve Resources Receive, Sub Rate Shipments Shipments Loads Orders & Configure, Enter & Process Inquiry processes of Determine Validate Order & Quote Delivery Date D2 D2.8 D2.9 D2.10 D2.11 D2.12 D2.13 D2.14 D2.15 Receive Product Pick Product Pack Product Load Product Ship Product Receive & Install Invoice from Source or & Generate Verify Product Product Make Shipping Docs by Customer 10
  • 11. SCOR® Introduction Using latest Version 10.0 • Structure – Section1: Introduction – Section 2: Metrics – Section 3: Processes • Chapter 3.1: Plan and Workflow Graphics • Chapter 3.2: Source and Workflow Graphics • Chapter 3.3: Make and Workflow Graphics • Chapter 3.4: Deliver and Workflow Graphics • Chapter 3.5: Return and Workflow Graphics © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • Chapter 3.6: Inputs and Outputs – Section 4: Best Practices • SCOR • Green SCOR • Risk Management – Section 5: People – Section 6: Special applications • Green SCOR 11
  • 12. SCOR® Introduction Version 10.0 – Using Metrics Coding • Metrics Coding XX.y.z XX= Performance Attribute. The possible values for XX are: • RL= Reliability • RS= Responsiveness • AG= Agility • CO= Cost © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • AM= Asset Management y= Level of the metric z= a unique number 12
  • 13. SCOR® Introduction Planning Processes Customer Customer processes Supply Chain Supplier processes Supplier Supply Plan Chain Source Make Deliver © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Return Return 13
  • 14. SCOR® Introduction PLAN – Balancing requirements and resources • Plan provides two important functions within the SCOR Model – Plan processes provide the mechanism for balancing demand requirements and available resources Plan – Plan processes provide an integrating function between other process elements and suppliers / customers • Includes elements such as: – Prioritizing demand requirements © 2011 Copyright iCognitive Pte. Ltd. All rights reserved – Planning inventory, distribution, production, material, and rough-cut capacity for all products and The balancing of all channels requirements – Supply chain configuration, long-term capacity and against resources resource planning, business planning, product phase-in/phase-out, manufacturing ramp-up, end- of-life management, product-line management – Manage planning infrastructure 14
  • 15. SCOR® Introduction Execution Processes Customer Supply Chain Customer processes Supplier processes Supplier Supply Plan Chain Source Make Deliver © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Return Return Return Return 15
  • 16. SCOR® Introduction SOURCE – Ordering and receipt of goods • Source processes document the activities that connect an organization to its suppliers • Source Processes include activities such as: Source – Material Acquisition • Obtain, receive, inspect, hold, and issue material – Vendor certification and feedback, sourcing quality, in bound freight, vendor contracts, initiate vendor © 2011 Copyright iCognitive Pte. Ltd. All rights reserved payments – Raw Materials Warehouse management Activities that connect – Raw Materials Transportation us to our suppliers • Manage traffic • Manage inbound freight – Manage Source business rules – Manage RM inventories 16
  • 17. SCOR® Introduction MAKE – Conversion of materials • Make documents the processes that transform / converts raw materials into finished goods – Make processes do not imply a change of location but a qualitative transformation of the raw materials – Not all organizations will necessarily perform Make Make processes • Make processes include activities such as: – Request and receive material from Source processes – Manufacture and test product, package, hold and/or © 2011 Copyright iCognitive Pte. Ltd. All rights reserved release product – Engineering changes, facilities and equipment, production Change to status, production quality, shop scheduling/sequencing, form, fit, or short-term capacity – WIP Transportation function – Manage production business rules – Manage WIP inventories 17
  • 18. SCOR® Introduction DELIVER – Fulfillment of customer orders • Deliver processes document the activities that connect an organization to its customers • Deliver processes include activities such as: – Order management • Enter and maintain orders • Generate quotations Deliver • Create and maintain customer database, maintain product/price database • Manage accounts receivable, credits, collections and invoicing – Finished Goods Warehouse management • Store, pick, pack and configure products, create customer © 2011 Copyright iCognitive Pte. Ltd. All rights reserved specific packaging/labeling, consolidate orders, ship Activities that products connect us to our • Finished Goods Transportation and installation management – Manage traffic, manage outbound freight, manage Schedule customers installation activities, perform installation, verify performance • Manage channel business rules, order rules, manage deliver inventories, manage deliver quality. Manage product import/export 18
  • 19. SCOR® Introduction RETURN – Reverse flow of goods • Return processes document the activities associated with the handling of returns, that is, the return of a product to a supplier or the receipt of a returned product from a Return customer • Return Source – Activities associated with returning material to a supplier including the communication with the © 2011 Copyright iCognitive Pte. Ltd. All rights reserved trading partner, the generation of documentation, and the physical return / shipment of product. How to manage returns from your • Return Deliver customers and – Activities associated with receiving and disposing of returned material from a customer including the to your suppliers communication with the trading partner, the generation of documentation, and the physical return / receipt and disposal of product. 19
  • 20. SCOR® Introduction SCOR links Company Strategy to Business Operations Strategic Europe an RM Supplie S2 M2 D2 S2 r M1 D1 S1 D1 S1 DR1 SR1 DR1 SR1 DR1 SR1 DR3 SR3 S1 Key S1 M1 D1 Other © 2011 Copyright iCognitive Pte. Ltd. All rights reserved RM Tactical Supplie rs RM Supplie ALPHA Alpha Regional Warehou Cons umer rs ses Operational Systems 20
  • 21. SUPPLY CHAIN PERFORMANCE © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Supply Chain Competitive Analysis - Measuring Performance Metrics 21 21
  • 22. Supply Chain Performance Measuring how well the supply chain performs is as essential as understanding how it operates • Measurements must link to business objectives • Measurements must provide insights into how to manage the supply chain more effectively © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • Measurements must be appropriate for the process activity they are measuring – Same level 22
  • 23. Supply Chain Performance Eleven Level 1 metrics Performance Attributes Level 1 Strategic Metrics Customer-Facing Internal-Facing Reliability Responsiveness Agility Costs Assets Perfect Order Fulfillment √ Order Fulfillment Cycle Time √ Upside Supply Chain Flexibility √ Upside Supply Chain Adaptability √ Downside Supply Chain Adaptability √ © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Overall Supply Chain Value-At-Risk √ Supply Chain Management Cost √ Cost of Goods Sold √ Cash-To-Cash Cycle Time √ Return on Supply Chain Fixed Assets √ Return on Working Capital √ 23
  • 24. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved GREEN SCOR SCOR BEST PRACTICES 24 24
  • 25. Best Practices - Green SCOR An Excellent Foundation for Environmental Accounting • Sustainable business models and environmental accounting are growing business concerns. • There are multiple approaches to measuring the total environmental footprint of an © 2011 Copyright iCognitive Pte. Ltd. All rights reserved organization or supply chain with no agreed upon standards. • SCOR provides an excellent foundation for environmental accounting in the supply chain. 25
  • 26. Best Practices - Green SCOR Green metrics Aggregation along SCOR process structure Total Carbon Footprint Level 1 Air + Liquid + Solid - % Recycle = Total Environmental Footprint Tier 3 Tier 2 Tier1 Your Customer S2 M2 D2 S2 M2 D2 Company Level 2 D1 S2 M2 D2 D2 S1 M1 D1 S1 M1 D1 Carbon Air Liquid © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Solid % Recyc M2.1 M2.2 M2.3 M2.4 M2.5 M2.6 M2.7 Schedule Issue Produce and Package Stage Release Waste Level 3 production Product Test Product Product to Disposal Activities Deliver Carbon Carbon Carbon Carbon Carbon Carbon Carbon Air Air Air Air Air Air Air Liquid Liquid Liquid Liquid Liquid Liquid Liquid Solid Solid Solid Solid Solid Solid Solid % Recyc % Recyc % Recyc % Recyc % Recyc % Recyc % Recyc 26
  • 27. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved SCOR BEST PRACTICES RISK MANAGEMENT 27 27
  • 28. Best Practices – Risk Management Supply Chain Risk Management (SCRM) • SCRM – The systematic identification, assessment and mitigation of potential disruptions in logistics networks with the objective to reduce their negative impact on the supply chain network’s performance. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • Related SCOR Processes – EP.9, ES.9, EM.9, ED.9, ER.9 28
  • 29. Best Practices – Risk Management Example of Typical Supply Chain Risks © 2011 Copyright iCognitive Pte. Ltd. All rights reserved 29
  • 30. Best Practices – Risk Management Three phase approach for SCRM Phase 1: Phase 2: Phase 3: Risks identification Risks assessment Risks mitigation Supply risks Risks assessment & Control and monitor evaluation Operations risks Risks strategy Mitigation measures management selection © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Demand risks Security risks Decreasing the Risks plan definition impact Other risks (regulations, environmental, Decreasing the etc…) likehood 30
  • 31. Best Practices – Risk Management SCOR Enables Risk Monitoring Delivery Performance 12 100% 10 80%8 60%6 40%4 © 2011 Copyright iCognitive Pte. Ltd. All rights reserved 20%2 0 0 Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Fournisseur Chine Singapore Europe du Europe de Europe Afrique de Afrique de Amerique du Amerique Amerique du Nord l'Est Occidentale l'Ouest l'Est Nord centrale Sud Suppliers © 2008 Copyright – iCognitive Pte, Ltd . Tous droits réservés Example of Supplier Risk Monitoring 31
  • 32. WHAT IS NEW IN V10.0? SCM SKILLS AND CAPABILITIES - PEOPLE © 2011 Copyright iCognitive Pte. Ltd. All rights reserved 32 32
  • 33. People Introduction to Supply Chain Management Skills in SCOR Supply Chain Architecture Overview © 2011 Copyright iCognitive Pte. Ltd. All rights reserved People Section Skills • Experience • Aptitude • Training • Competency 33
  • 34. People Supply Chain Assets – Human Capital Key elements of the People section Skill Experience Aptitude Training Competency • Capacity to • The knowledge • A natural, • A particular skill • The state or deliver pre- or skill acquired acquired, or type of quality of being determined by observation learned or behavior qualified, having results with or active developed learned through the ability, to minimal input of participation ability to instruction over perform a time and energy • i.e. Cycle perform a a period of time specific role © 2011 Copyright iCognitive Pte. Ltd. All rights reserved • i.e. Master Counting, Cross certain kind of • i.e. SCOR-S • 5 Levels: Novice, Scheduling, Docking, and work at a certification, Beginner, Import/Export Hazardous certain level. APICS CPIM Competent, Regulations, Materials • i.e. Accuracy, certification but Proficient, Production Handling Analytical, also include on- Expert Planning, Risk Natural the-job training Mitigation etc leadership etc etc. 34
  • 35. Full presentation with more details about SCOR V10.0 is available on: http://www.icognitive.com/index.php?option =com_phocadownload&view=category&id=6 %3A&download=107%3Ascor_v10_sc_optimiz © 2011 Copyright iCognitive Pte. Ltd. All rights reserved ation&Itemid=64&lang=en iCognitive Downloads: http://alturl.com/878ek 35
  • 36. © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Thank you For more information please contact us at info@icognitive.com or +65 6325 2810 www.icognitive.com
  • 37. iCognitive, an Expert in Supply Chain Management CONSULTING BENCHMARKING © 2011 Copyright iCognitive Pte. Ltd. All rights reserved RESEARCH IN SUPPLY CHAIN TRAINING TECHNOLOGY 37
  • 38. With Hands-On Experience in SCOR Supply Chain Excellence Award - With support of iCognitive, British American Tobacco Pakistan SCOR implementation project won two awards from Supply Chain Council: •Supply Chain Operational Excellence Award •Global Award for Supply Chain Excellence © 2011 Copyright iCognitive Pte. Ltd. All rights reserved Provider of SCOR® workshops as qualified SCOR® instructor certified by the supply chain council : more than 2000 supply chain professionals trained in more than 200 companies. 38