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201104 food manufacturing and automation show
- 1. The Question… How doyou achieve compliance, improve efficiencies and gain competitive advantage?
- 2. what’s in a number? these numbers tell a story about food safety 50 10 500 1
- 3. what’s in a number? these numbers tell a story about food safety a single food product may contain over 50 ingredients, where many ingredients are sourced globally and have been touched by 10 or more business entities. a single manufacturer may have over 500unique suppliers of ingredients, and it only takes 1 incident to destroy a company.
- 4. 800 600 total number of food recalls 400 200 2006 2007 2008 2009 2010 0
- 5. food safety modernization act (FDA) bio-terrorism act of 2002 USDA ISO 22000 safe quality food (SQF) british retail consortium (BRC) global food safety initiative (GFSI)
- 6. how can manufacturers comply?
- 7. the status quo SPC Quality HR – Skills Matrix HACCP OEE Document Control PlantMaintenance Traceability Compliance Management Fragmented Data Sources
- 8. instant traceability & recall mgt manufacturing operations management system (MOMS) food quality & electronic HACCP ERP
- 10. human machine interface (HMI)
- 11. mobile device operations
- 12. OEE reporting
- 15. allergen control
- 17. pick, pack & shipMOMS food quality & electronic HACCP ERP
- 19. Control Panel
- 20. Control Panel Production Recording Barcode Labeling Production Scheduling
- 21. Control Panel Production Recording Barcode Labeling Production Scheduling Quality Reporting HACCP Reporting
- 22. Control Panel Plant & Quality Bulletins Production Recording Barcode Labeling Production Scheduling Quality Reporting HACCP Reporting
- 23. Control Panel Plant & Quality Bulletins Production Recording Maintenance Work Orders Barcode Labeling Gauge Calibration Control Production Scheduling Checksheet History Quality Reporting HACCP Reporting
- 24. Control Panel Plant & Quality Bulletins Production Recording Maintenance Work Orders Barcode Labeling Gauge Calibration Control Production Scheduling Checksheet History Quality Reporting Document Control Access HACCP Reporting
- 25. Control Panel Plant & Quality Bulletins Production Recording Maintenance Work Orders Barcode Labeling Gauge Calibration Control Production Scheduling Checksheet History Quality Reporting Document Control Access HACCP Reporting Time Clock Training OSHA Reporting Employee Innovations PLC Integration
- 26. Enabling mobility MOMS
- 27. Enabling OEE MOM
- 29. visitor log
- 30. supplier approval & scorecarding
- 31. accounting & finance
- 33. CRM
- 35. purchasingfood quality & electronic HACCP ERP
- 37. visitor log
- 38. supplier approval & scorecarding
- 39. accounting & finance
- 41. CRM
- 43. purchasing
- 44. embedded document control
- 46. electronic HACCP
- 47. checklists / SOP’s
- 48. corrective & preventative action
- 49. critical control point alarming
- 50. SPC charting
- 52. workflowERP food safety
- 53. Enabling eHACCP eHACCP
- 54. Enabling eHACCP
- 55. Enabling eHACCP
- 56. Enabling SPC
- 58. visitor log
- 59. supplier approval & scorecarding
- 60. accounting & finance
- 62. CRM
- 64. purchasingfood quality & electronic HACCP ERP
- 66. extended supply chain tracking
- 67. lot trace and trace
- 69. reduce scope of a recall
- 71. visitor log
- 72. supplier approval & scorecarding
- 73. accounting & finance
- 75. CRM
- 77. purchasingfood quality & electronic HACCP ERP
- 78. what’s in this cookie? Bleached Enriched Wheat Flour Wheat Flour, Niacin, Reduced Iron, Thiamine Mononitrate, Riboflavin, Folic Acid, Candy Pieces Dark Chocolate - Sugar, Chocolate liquor, cocoa butter, butter oil, soy lecithin, vanillia Sugar, Yellow #5 Lake Yellow, Yellow # 6 Lake, Blue #2 Lake, Red #40 Lake, Blue #1, Yellow #6, Yellow #5, Blue #1, Gum Arabic, Corn Syrup Confectioners Glaze - Carnauba wax, beeswax and shellac High fructose corn syrup Butter Pasteurized cream, water, lactic Acid Sugar Shortening Canola Oil, Hydrogenated cottonseed oil, citric acid Eggs Contains less than 2% of 6 other ingredients traceability
- 79. traceability
- 80. traceability
- 81. traceability
- 83. visitor log
- 87. CRM
- 89. purchasingERP
- 91. human machine interface (HMI)
- 92. mobile device operations
- 93. OEE reporting
- 96. allergen control
- 98. pick, pack & ship
- 99. graphical product genealogy
- 100. extended supply chain tracking
- 101. lot trace and trace
- 102. allergen tracking
- 103. reduce scope of a recall
- 106. electronic HACCP
- 107. checklists / SOP’s
- 108. corrective & preventative action
- 109. critical control point alarm
- 110. SPC charting
- 111. electronic signature
- 112. workflow
- 113. HR – skills matrix
- 114. visitor log
- 115. supplier approval
- 116. accounting & finance
- 118. CRM
- 121. Instant traceability & recall mgt manufacturing operations management system (MOMS) food quality & electronic HACCP ERP
- 122. enterprise food safety management & ERP
- 123. “The Cloud” Research Maps Business Software
- 124. Benefits of Cloud
- 126. twitter: blog: foodsafteymanagement.wordpress.com Jon Cowan – jlcowan@plex.com Tom Nessen – tnessen@plex.com
Notes de l'éditeur
- Recalls increasing for several reasons, 3 of which include:Consumers are more aware and conscientiousMore federal and industry regulations and mandatesGlobalization and supply chain complexities have increased, where there are more points where issues can be introduced
- Industry reaction to these recalls is more regulation:FSMA – new FDA regulation that mandates all companies must have Food Safety Management systems in place, including document control, HACCP and recall. This is the biggest change to Food Safety legislation in over 60 years.(from myGFSI website) GFSI – The Global Food Safety Initiative (GFSI) is a collaboration between some of the world's leading food safety experts from retailer, manufacturer and food service companies, as well as service providers associated with the food supply chain. It is coordinated by The Consumer Goods Forum, the only independent global network for consumer goods retailers and manufacturers worldwide. It serves the CEOs and senior management of nearly 400 members, in over 150 countries.Why did the Global Food Safety Initiative begin?In May 2000, following a number of food safety scares, a group of international retailer CEOs identified the need to enhance food safety, ensure consumer protection and to strengthen consumer confidence. They launched the Global Food Safety Initiative which sets requirements for food safety schemes through a benchmarking process in order to improve cost efficiency throughout the food supply chain. WalMart and other major retailers mandate suppliers follow one of the 8 schemas supported by GFSI, which includes SQF and variants of ISO22000. These standards are very similar to the FSMA recently set by the FDA
- So How do Manufacturers comply with government and industry mandates with limited resources and all this complexity in the F&B supply chain?
- The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
- The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
- The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
- Through food safety management systems, which have traditionally been paper based. New legislation is going to make this increasingly more difficult to manage on Paper. We feel Plex and cloud technologies are perfectly suited to manage this for manufacturers of all sizes