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KNITTED CLOTHING
TECHNOLOGY
Knitted Garment Quality
SUBMITTED BY:- Sandeepa RaniSUBMITTED TO:- Vishal Sir
KNITTED GARMENT QUALITY
• The quality of a knitted garment reflects all
the processes through which the various
components...
Requirements
• The Quality System Requirements are based
on the principle of PDCA Cycle.
Process Cycle
Process Cycle
• Understanding the customers' quality requirements.
• Organizing & training quality control department.
• E...
Establishing the Quality
Requirements
• The first step for quality control is to understand,
establish & accept the custom...
Various Steps of Inspection & Quality
Control
• The following levels are discussed at the
Garment Making Department assumi...
Before or Pre-production Inspection
• The following parameters & defects are checked prior to cutting.
• Shade Matching
• ...
During Production Inspection
• Verify cutting patterns
• Cut components measurements
• Cutting shapes
• Fabric defects
• O...
Before Production Inspection
• Many of the important parameters of Pre-
productions, During productions & Final
inspection...
Final Inspection
• A. PACKING & ASSORTMENT
• Wrong Model
• Wrong Quantity
• Missing labels & tags
• Wrong Size & Colour as...
• C. WORKMANSHIP DEFECTS
• Open seam
• Puckering
• Needle holes & marks
• Unbalanced sleeve edge
• Unbalanced placket
• In...
• D. GENERAL DEFECTS
• Shade variation within the garment parts
• Shade variation between the garments
• Defective printin...
KNITTED GARMENT TECNH
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KNITTED GARMENT TECNH

  1. 1. KNITTED CLOTHING TECHNOLOGY Knitted Garment Quality SUBMITTED BY:- Sandeepa RaniSUBMITTED TO:- Vishal Sir
  2. 2. KNITTED GARMENT QUALITY • The quality of a knitted garment reflects all the processes through which the various components have passed during its manufacture. • Knitted fabrics has already been discussed and the problems of quality outlined. • Faults incurred during the knitting and fabric processes pass on into the knitted garment itself unless detected an diverted.
  3. 3. Requirements • The Quality System Requirements are based on the principle of PDCA Cycle. Process Cycle
  4. 4. Process Cycle • Understanding the customers' quality requirements. • Organizing & training quality control department. • Ensuring proper flow of quality requirements to the QC department. • Ensuring proper flow of quality requirements to the Production Department. • Establishing quality plans, parameters, inspection systems, frequency, sampling techniques, etc.. • Inspection, testing, measurements as per plan. • Record deviations • Feed back to Production Department. • Plan for further improvement.
  5. 5. Establishing the Quality Requirements • The first step for quality control is to understand, establish & accept the customers' quality requirements. This involves the following steps. • Getting customers specifications regarding the quality • Referring our past performance • Discussing with the Quality Control Department • Discussing with the Production Department • Giving the Feed Back to the customers • Receiving the revised quality requirements from the customers • Accepting the quality parameters
  6. 6. Various Steps of Inspection & Quality Control • The following levels are discussed at the Garment Making Department assuming that this department is receiving the ready to cut dyed & finished fabrics from the Dyeing & Finishing Department.
  7. 7. Before or Pre-production Inspection • The following parameters & defects are checked prior to cutting. • Shade Matching • Fabric Construction • GSM (grams per square metre) • Whales & courses if required) • Diameter • Dyeing Levelness • Ecological parameters if required • Softness • Shrinkage • Matching of Rib, Collars & Cuffs • Fabric Holes • Vertical & Horizontal Stripes • Knitting defects such as missing loops, sinker lines, etc. • Bowing • Skewing • Yarn defects such as thick & thin places
  8. 8. During Production Inspection • Verify cutting patterns • Cut components measurements • Cutting shapes • Fabric defects • Other specific parameters as required by the customers Rib, Collars & Cuffs matching • Stitching defects • Sewing threads matching • Dirts & Stains • Measurements • Labels • Trims & Accessories
  9. 9. Before Production Inspection • Many of the important parameters of Pre- productions, During productions & Final inspection parameters. This is to ensure that wrong or major defective garments are not packed.
  10. 10. Final Inspection • A. PACKING & ASSORTMENT • Wrong Model • Wrong Quantity • Missing labels & tags • Wrong Size & Colour assortment • Wrong Folding • B. FABRIC DEFECTS • Wrong Shade • Uneven dyeing • Holes • Knitting stripes • Thick & Thin places • Dirt & Stains • Oil stains • Sinker line • Poor softness • Higher Shrinkage • Crease Marks
  11. 11. • C. WORKMANSHIP DEFECTS • Open seam • Puckering • Needle holes & marks • Unbalanced sleeve edge • Unbalanced placket • Insecure shoulder stitch • Incorrect side shape • Bottom hem bowing • Uneven neck shape • Cross labels • Broken & Missing stitch • Insecured buttons • Untrimmed threads & fabrics • Poor Ironing • Double stitch
  12. 12. • D. GENERAL DEFECTS • Shade variation within the garment parts • Shade variation between the garments • Defective printing • Defective embroidery • Defective buttons • E. MEASUREMENT DEVIATIONS • Compare the garment measurements against the Customers' Measurement Charts. • Following are the some of the important garments' measurement aspects to be considered. • Garment length • Body width • Shoulder length • Arm hole • Arm Opening • Sleeve length • Placket length • Placket width • Neck width • Neck opening • Hemming width • IRib or Collar width
  • NgawangTps

    Apr. 9, 2018
  • SharwariPalsodkar

    Mar. 30, 2018
  • HenrizTang

    Nov. 11, 2015

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