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An Overview
Base WMS PresentationBaseinformation.com
Benefits
• Faster Turnaround times
• Optimize your resources
• Reduce Paper work
• Seamless integration with transaction (ERP)
systems
• Control Inventory
Base WMS PresentationBaseinformation.com
Modules
• Receiving
• Storage
• Wave planning
• Picking
• Replenishment
• Packing
• Inventory control
• Packing
• Cycle Counting
Base WMS PresentationBaseinformation.com
Typical Warehouse Layout
Base WMS PresentationBaseinformation.com
ERP Integration
Base WMS Presentation
INBOUND OPERATIONS
WMS
Base WMS PresentationBaseinformation.com
Flow of Information
Base WMS PresentationBaseinformation.com
Receiving
• Accelerate receiving process by
– Identify inventory and improve tracking
– Identify with our without In bound Order
numbers
– Associate with ASN
– Preassigned Tags or container labels
Base WMS PresentationBaseinformation.com
Advance Shipment Notification
• ASN
– Received through EDI, Webservice, ERP integration
– Details of the shipment to the customer
• PO Numbers
• SKUs, Quantity
– Lot Numbers
• Pallet /Container Numbers
• Carton Numbers
– Verification of the ASN with actual receipts
– Handling Shortages and breakages
Base WMS PresentationBaseinformation.com
License Plate Number
• Unique Identification and locator
• Single LPN for a group of Items
• Primary identifier to locate the inventory
across the warehouse
• Increases receipt throughput and traceability
Base WMS PresentationBaseinformation.com
LPN Process
Base WMS PresentationBaseinformation.com
Inventory Hold
• Inventory “hold” – Special Handling
– Seamless integration with QA and QC of ERP
module
– Based on the rules defined in the ERP, the
material is under “Hold” for QC or identified for
special handling
Base WMS PresentationBaseinformation.com
Put Away Inbound
• Put Away
– Move from Staging area to final location
– Location is decided based on
• Product Velocity – Fast moving , Slow moving
• Storage constraints – Size, Weight, Hazardous, Climatic
control
• Other user defined parameters
– System suggest put- away sequence for an optimized
travel path
– Put away confirmation by the operator
• “To LPN” if drop in another LPN
– Cross docking of materials
Base WMS PresentationBaseinformation.com
Release “Hold”
• “Hold” released after
– Required events are fulfilled
– Inspection
– QC, QA approval
• Material classified as “Active”
• Available to Issue
Base WMS Presentation
OUT BOUND
WMS
Base WMS PresentationBaseinformation.com
Wave Planning
Base WMS PresentationBaseinformation.com
Wave Planning
• Breakdown and pool orders
– To manage and optimize
– Picking
– Packing
– Replenishments
– Shipping activities
• Create Batch or “Wave” of orders
– Optimize quantity to be picked from each zone to
fulfill a “wave”
Base WMS PresentationBaseinformation.com
Wave Planning- Pick and Pack Orders
• Pick Wave created based on
– Mode of transportation
– Weight, Volume
– LTL, FL
– Customer Specifications
– Shipment time restrictions
– Order Prioritization
• Pick “from” drop “to” tasks identified
• Fulfillment of order
– Full LPN, Partial LPN
– Cases
– Loose packs in “active” zone
Base WMS PresentationBaseinformation.com
Wave Planning- Pick and Pack Orders
• Pack wave
– Subtype of Pick wave
– Honor material handling constraints
– Create smaller Pack waves to meet material
handling constraints
Base WMS PresentationBaseinformation.com
Wave Planning- Replishment Orders
• Created after processing “pick” material
requirement
• Create orders to move goods from “Bulk” to
forward pick locations
• Activity can run parallel to pick and pack
activity
Base WMS PresentationBaseinformation.com
Wave process
• Create a Wave
– Select the criteria for orders to participate in the
wave
• Customer, time, shipment etc
• Planning a wave
– Check for resources
– Items, Labor, material handling equipment
• Releasing a wave
– On release the resources are allocated against the
wave.
Base WMS PresentationBaseinformation.com
Cycle Count
• Random Counts
– Creation of Random cycle count order
– Based on ABC classification and frequency of cycle
Base WMS PresentationBaseinformation.com
Cycle Count
• “Zero” Confirmations
– Performed during day- to day operations
– Creates cycle count order if “zero” inventory was
recorded – previous day / shift
– Process similar to random count
Base WMS PresentationBaseinformation.com
Base WMS PresentationBaseinformation.com
Purchasing
Generate Receipt for
inward goods
Generate Receipt for
inward goods
Inspect and ReleaseInspect and Release

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Warehouse Management System from Base Information

Notes de l'éditeur

  1. Receiving Accelerate receiving processes by clearly identifying inventory and improving tracking capabilities with or without inbound orders, advanced shipment notices (ASNs), or pre-assigned tag/container ID labels. Storage Automatically put away material in the best location( zones) according to your facility and equipment, including open floor, active, reserved locations, static single and double deep rack, shelving, freezer/cooler, pallet lanes, bulk, and other factors Wave planning Obtain operational efficiency and control by grouping orders into waves that can be planned and released together . Picking Make rereleased picks available to operators who can pick orders quickly , without errors using handheld devices and providing a real time status of the order. Replenishment Ensures that stocks are adequately replenished in various zones and locations for an efficient fulfillment of a shipment order Packing System assisted packing instructions to support user configurable container types like pallets, containers including other parameters like dimensions, weight etc Inventory Manages inventory based on criteria including client, customer, lot, serial number, shelf life and customer defined attributes Expiry control System controlled expriy tracking to ensuer that “near”expiry or expired stocks are not shipped Cycle counting System initiated cycle count instructions to ensure the inventory the electronic and physical inventory are validated and verified at acceptable intervals