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Automotive Industry
Shisan for digital fabrication © 2016
The uses of 3D printing in Automotive
field
- Producing direct parts
Printing of automobile parts for end use in commercial vehicles.
- Simple and exploratory prototyping
Prototyping of multiple designs/ modifications throughout
development phase.
- Beyond prototyping
Defined products that can be easily
manufactured.
Shisan for digital fabrication © 2016
1-Simple and exploratory prototyping
- 3D printing enables automotive companies to
make design improvements in software model.
- That helps management to see a prototype
model before giving it to the vendor of mass
production.
This improvement enables automotive companies
to optimize costs, quality & performance.
Shisan for digital fabrication © 2016
2-Beyond prototyping
•Use:
Helps in creating amazingly realistic
prototypes with the look and feel of real
product.
•Example:
Lamborghini, while developing it’s new
flagship model Aventador in 2011, made
extensive use of 3D printing technology to
build a functional prototype of the car.
Shisan for digital fabrication © 2016
3D printed shift gearbox
“Rapid prototyping"
known as 3D printing,
It is one of the most cost-effective &
time-saving methods.
Shisan for digital fabrication © 2016
Printed air-intake system
FaSTTUBe team
“We produced all of the components of the car’s
air-intake system in ABS plastic using the printer.”
The geometry of these parts is very complex, and
normally it would take a lot of manual steps and
processes to make the system.
“With the printer, we were able to do it in a
matter of hours”
Formula Student German competition
Shisan for digital fabrication © 2016
3D printing vs Casting in Prototypes
“cylinder heads”
Shisan for digital fabrication © 2016
3-Producing direct parts
Bringing benefits in cost and
strength that improves the
affordability and driving
character of vehicles.
Car companies make use of 3D printing to manufacture some parts.
Shisan for digital fabrication © 2016
Car mirrors
Shisan for digital fabrication © 2016
Car knobs
Shisan for digital fabrication © 2016
Windscreen wiper
Shisan for digital fabrication © 2016
Door handles
Shisan for digital fabrication © 2016
Car air vents
Shisan for digital fabrication © 2016
Shift knobs
Shisan for digital fabrication © 2016
Steering wheel
Shisan for digital fabrication © 2016
The advantages of using 3D printers in
Automotive industry
Shisan for digital fabrication © 2016
Save time
Most of the automotive companies
used 3D printing to save time required
in prototyping the parts for the vehicle.
Shisan for digital fabrication © 2016
Reduce production costs
3D printing saves millions of
dollars in the product
development process by
eliminating the need for special
tooling, or dedicated molds, for
parts likely to change.
Shisan for digital fabrication © 2016
Improves quality
3D printing improves quality in automotive companies by providing
engineers more time and freedom to optimize and test parts.
Shisan for digital fabrication © 2016
Allows engineers to experiment
- The technology also allows
engineers to experiment with more
radical, innovative part designs
inexpensively and quickly.
- It is ideal for test parts that go
through frequent development
changes.
Shisan for digital fabrication © 2016
More creativity & faster prototype
Shisan for digital fabrication © 2016
Let’s Print
Shisan for digital fabrication © 2016
Shisan for digital fabrication © 2016
The 3rd
industrial revolution
Shisan for digital fabrication © 2016

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3D printing services for Automotive field.pptx

  • 1. Automotive Industry Shisan for digital fabrication © 2016
  • 2. The uses of 3D printing in Automotive field - Producing direct parts Printing of automobile parts for end use in commercial vehicles. - Simple and exploratory prototyping Prototyping of multiple designs/ modifications throughout development phase. - Beyond prototyping Defined products that can be easily manufactured. Shisan for digital fabrication © 2016
  • 3. 1-Simple and exploratory prototyping - 3D printing enables automotive companies to make design improvements in software model. - That helps management to see a prototype model before giving it to the vendor of mass production. This improvement enables automotive companies to optimize costs, quality & performance. Shisan for digital fabrication © 2016
  • 4. 2-Beyond prototyping •Use: Helps in creating amazingly realistic prototypes with the look and feel of real product. •Example: Lamborghini, while developing it’s new flagship model Aventador in 2011, made extensive use of 3D printing technology to build a functional prototype of the car. Shisan for digital fabrication © 2016
  • 5. 3D printed shift gearbox “Rapid prototyping" known as 3D printing, It is one of the most cost-effective & time-saving methods. Shisan for digital fabrication © 2016
  • 6. Printed air-intake system FaSTTUBe team “We produced all of the components of the car’s air-intake system in ABS plastic using the printer.” The geometry of these parts is very complex, and normally it would take a lot of manual steps and processes to make the system. “With the printer, we were able to do it in a matter of hours” Formula Student German competition Shisan for digital fabrication © 2016
  • 7. 3D printing vs Casting in Prototypes “cylinder heads” Shisan for digital fabrication © 2016
  • 8. 3-Producing direct parts Bringing benefits in cost and strength that improves the affordability and driving character of vehicles. Car companies make use of 3D printing to manufacture some parts. Shisan for digital fabrication © 2016
  • 9. Car mirrors Shisan for digital fabrication © 2016
  • 10. Car knobs Shisan for digital fabrication © 2016
  • 11. Windscreen wiper Shisan for digital fabrication © 2016
  • 12. Door handles Shisan for digital fabrication © 2016
  • 13. Car air vents Shisan for digital fabrication © 2016
  • 14. Shift knobs Shisan for digital fabrication © 2016
  • 15. Steering wheel Shisan for digital fabrication © 2016
  • 16. The advantages of using 3D printers in Automotive industry Shisan for digital fabrication © 2016
  • 17. Save time Most of the automotive companies used 3D printing to save time required in prototyping the parts for the vehicle. Shisan for digital fabrication © 2016
  • 18. Reduce production costs 3D printing saves millions of dollars in the product development process by eliminating the need for special tooling, or dedicated molds, for parts likely to change. Shisan for digital fabrication © 2016
  • 19. Improves quality 3D printing improves quality in automotive companies by providing engineers more time and freedom to optimize and test parts. Shisan for digital fabrication © 2016
  • 20. Allows engineers to experiment - The technology also allows engineers to experiment with more radical, innovative part designs inexpensively and quickly. - It is ideal for test parts that go through frequent development changes. Shisan for digital fabrication © 2016
  • 21. More creativity & faster prototype Shisan for digital fabrication © 2016
  • 22. Let’s Print Shisan for digital fabrication © 2016
  • 23. Shisan for digital fabrication © 2016
  • 24. The 3rd industrial revolution Shisan for digital fabrication © 2016