The Internet of Things (IoT) is changing the way manufacturers can do business, enabling critical data to be supplied in real time and allowing smarter and faster decision-making processes across the end-to-end value chain. Let’s take a look at the scenario.
2. The Internet of Things (IoT) is changing the way
manufacturers can do business, enabling critical data to be
supplied in real time and allowing smarter and faster
decision-making processes across the end-to-end value
chain. Let’s take a look at the scenario.
3. Innovation is shaking up traditional production
There is no escaping it
The next wave of manufacturing will affect producers’ entire value chain,
stretching from design all the way through the supply chain, including
production, distribution, customer service.
BCG – Industry 4.0 The future of productivity and growth-April 2015
4. Industrial Internet vs Industry 4.0 vs IIoT
It’s all about Internet
No matter which cultural approach you take, the common essence is that
machines, data and people are all tied together and that they use adaptive logic
transmitted through the Internet.
MAPI– https://www.mapi.net/research/publications/industrie-4-0-vs-industrial-internet
5. How manufacturing will make gains
The disruptive impact of Industry 4.0
Industry 4.0 will make it possible to gather and analyze data across machines,
enabling faster, more flexible and more efficient processes to produce higher-
quality goods at reduced costs.
BCG – Industry 4.0 The future of productivity and growth-April 2015
6. “Invisible assets” have a real chance
Almost every manufacturer owns a majority of invisible assets, pieces of
equipment invisible to the network. Digitizing them (and bringing them online)
now can be done with a small impact on budget and deployment time.
*GARTNER
88%* of machinery is not connected, yet
7. The manufacturing advancement
Manufacturing in the IoT eraTraditional Manufacturing
Single cells Fully automated facilities
Standard products Mass customization
Information gap Faster, cheaper, better
production based on data
interconnectivity
Product sales Servitization
9. IoT and manufacturing: a virtuous marriage
Data shows 204% year-over-year growth in the number of IoT connections in
manufacturing. Virtually no sector is immune from IoT. IoT can add value to
most, if not all.
*VERIZON, State of the Market, The Internet of Things 2015
10. Let’s move from scenario to reality. Internet of Things helps
you never miss your favourite pint. Let’s go through an
“Internet of Beers” use case.
11. Transforming a brewery in a fully
integrated, automated, optimized facility
Challenge 1
Challenge 2
Challenges
Optimizing both brewing processes and
beer supply chain management
Challenge 3
Increasing end users and bar managers’
customer loyalty
12. Smart beer equals smart factories: interconnected and harmonized machines to
facilitate significant improvements in costs, safety and environmental impacts
• 24x7 machinery remote consultation
• On line, real time updates on machine status
• Real time alarms in case of downs
• Notifications about machinery status changes
• Monitoring, comparison and optimization of machinery energy consumption
Producing a smarter beer with IoT (1)
Photo credit: www.nabreweries.com
13. From a smart process perspective, Internet of things also helps to investigate
and resolve brewing process and beer quality issues unique for each brewery
• Beer analysis and quality management
• Brewing process automation
• Supply optimization across the entire chain (from raw materials to finished
beer)
Producing a smarter beer with IoT (2)
Photo credit: https://en.wikipedia.org/wiki/Barrel#/media/File:Oak-wine-barrel-at-toneleria-nacional-chile.jpg
14. Internet of beer also means improving efficiency and accuracy of deliveries and
collections throughout the sales channel and end user customer loyalty
• Inventory management optimization to avoid both waist and out of stock
• Predictive maintenance of drought beer taps
• Customers’ real-time insights and trends for marketing purposes
Producing a smarter beer with IoT (3)
Photo credit: www.nabreweries.com
16. From scenario to reality
“I seem to have a problem with the
the insertion of the plugs into the
bottles. All complaints are traced
to bottles packaged by me. I
understand that the problem is the
parameter X. I just changed the
setting. Recheck is scheduled in 1
week.”
PHOTO CREDITS: http://npmmachinery.com/pharmaceuticals_liquid-filling/
17. How the Solair IoT platform can drive manufacturing to
smart manufacturing, no matter that we talk about beer,
HVAC, elevator equipment, food processing machines or
wearables.
18. The problem we solve
We help you to connect your
machinery, processes and products,
collect data, convert it into business
information and trigger strategic
business actions through a selection
of IoT applications.
19. The 3 “P” of smart manufacturing
Smart Processes
P3
IoT applications for plant
monitoring, safety and
energy optimization
Smart Plants
Smart Products
IoT applications for
production automation and
supply chain optimization
IoT applications for product
feedback collection, smart
maintenance and
marketing actions
20. Smart
products
applications
Features Benefits
Wear and tear monitoring
based on telemetry data
Real time control of vital
function parameters
All-in-one product
documentation
Remote diagnostics
Malfunctions prediction
and prevention
Optimized maintenance
(time and cost)
Feedback to R&D based
on products and
customers’ real behaviour
Product insights
Customized
marketing activitiesGeolocalized tracking
21. Smart
processes
applications
Features Benefits
Wear and tear monitoring
based on telemetry data
Asset tracking throughout
the supply chain
Stock monitoring
Connected production-
line systems
Leaner operations
Lower stocks
Reduced shrinkage and
damage
Fewer outages
Predictive maintenance
Shipments monitoring
22. Smart
plants
applications
Features Benefits
24x7 equipment remote
consultation
Machinery real
time updates
Time/event based
alarms
Energy consumption
monitoring
Comparison of data
between machines
Reduced downtimes
and higher productivity
Real time plant
control from mobile
Cost and energy saving
Increased safety
Correct cost
allocation