Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Process Flow Chart of Garments Manufacturing | Sequence of Garments Production Process/ Knit Garments factory Garments Manufacturing Flow chart How to make garments ? RMG Flow Chart

1. FAILPASS
1.Countable AQL 1.5 Level II
2.Non-Countable 10%
Inspections
Trim Card
Make &
Approved
MAKE REPORT
100%
Inspection
Ke
Reject GoodsOk Goods
Keep
Separate
TRIMS & ACCESSORIES QUALITY CONTROL
PROCESS FLOW CHART
TRIMS & ACCESSORIES
Colour &
Specification
Check
FAIL
PASS FAIL
PASS
Lab Test
Delivery to Sewing
Line/Finishing &
Packing Section
Communicate with
Merchandiser or
Suppliers or Buyer

2. FABRIC INSPECTION PROCESS FLOW CHART
QA COORDINATOR: 1 ROLL FOR EACH BATCH CHECK (1/2 TO 1/2 MITRE FOR
COLOR-SHADE, GSM, TORQUE) RANDOMLY INSPECT FABRIC. MAKE REPORT
CONSUME 1
DAY
INFORM TO PROCURMENT
DEPARTMENT
CONSUME 2
DAYS
FAIL
PASS FAIL SUPPLIER
CORRECTION
1 ROLL /BATCH
RE-CHECKAWH
INVENTORY
CONSUME 3
DAYS
ANOTHER 10%
INSPECTION.
MAKE REPORT
PASS FAIL
IMMEDIATE CORRECTIVE
ACTION/SORT OUT
RE-TEST & RE-
INSPECTION.MAKE REPORT
PROCUREMNT DEPARTMENT
CONFIRM THE CORRECTIVE
ACTION
INTERNAL LAB TEST & INSPECTION REPORT FOR COMPARISON
WITH SUPPLIER & SUBCORDINATOR REPORT. (FABRIC MINIMUM
10% INSPECTION BY 4 POINT SYSTEM IF QTY SMALL LIKE 0-1000
MTR INSP 100%. MAKE REPORT
RE-RECEIVE FROM
SUPPLIER
CONSUME
1 DAY
SMALL
QTY
LARGE
QTY
PASS FAIL
SEND TO
WEARHOUSE
CONSUME 7
DAYS
CONSUME 2 DAYS
FOR AWH
CONSUME 1
DAY
SEND TO
WEARHOUSE
Consume
1 day
CONSUME 1
DAYS
FAIL

3. LIZ PRINTING SECTION QUALITY
CONTROL PROCESS FLOW CHART
Warehouse Fabric/Cut Piece
Received
Sample
FAIL PASS
Re-work
Inspection
Color/Design &
Wash Test
Results
Reports Reports
Bulk Production
In-line Inspection
Color/Design
FAIL PASS
Results
Re-work
Reports Running
End-line Inspection
Workmanship
FAIL PassResults
Delivery to
cutting
ReportsRejection/Alteration

4. +
KEEP RECORD
Immediate
corrective
action/
sorting
ROLL TO ROLL SHADE, GSM &
ALL LAB TEST REPORT CHECK
CUTTING SECTION FLOW CHART
FABRIC RECEIVE FROM
WEARHOUSE
PATTERN TEST
(GMTS MAKE)
PASS FAIL
RETURN TO SUP
DELIVERY TO CUTTING
SPREADING & LAY HEIGHT
MARKER CHECK WITH RATIO
PASS FAIL
SENT RELAX ZONE
DO PLAN COUNTRY & GROUP
CUT PANEL CHECK 100%
PASS
REVIEW FABRIC
INSPECTION (4 POINT
SYSTEM MINIMUM 10 %)
IF FAIL 20% IF FAIL 100%
INSPECTION
SEND TO
SEWING
SENT TO
PRINT / EMBO
100% CHECK
PRINT / EMBO
FAIL
IF PRINT / EMBO
PASS
RANDOM M-MENT CHECK
MAKE REPORT
RE-INSPECTION
RE-PROCESS

5. MAKE TRIM CARDKEEP RECORD
DUPLICATE COUNTER SAMPLE
BACK FRONT MATCHING IF RQRD
SPI MONITORING
CCUSTOMER)
SEND TO SEWING
SEWING SECTION FLOW CHART
PRE PRODUCTION MEETING
RETURN TO SEWING
FOR RECTIFY
CRITICAL PROCESS 100 % CHECK
TRAFFIC LIGHT SYSTEM
MAKE REPORT
KEY MEASUREMENT AREA CHECK MAKE REPORT
PASS FAIL
MAKE
RECORD
FIRST OUTPUT CHECK
WITH C/S
LABEL CHECK
PASS
INITIAL CHECK
MAKE
REPORT
FAIL
SEND TO FINISHING
STOP PRODUCTION
& ADJUST
MACHINE
MAKE
REPORT
KEY MEASUREMTN
CHECK AGAINEST
FINISHED PATTERN
PASS
KEEP RECORD
PRODUCTION AND QUALITY
MEETING TO REVIEW THE ROOT
CAUSE OF REJECTION
PASS RE-
INSPECTION

6. FINISHING SECTION FLOW CHART
100% LABEL & KEY
POINT MEASUREMENT
CHECK
PRE FINAL
INSPECTION
PACKING AUDIT
FAIL
L
MAKE REPORT
MAKE
REPORT
FAIL
RE-CHECK
MAKE
REPORT
PASS
RECEIVE GARMENTS
100% Garments
Trimmings, Thread
Sucking & Ironing
AFTER PRSSING
100%
GARMENTS
FINAL QC
CHECK
METAL
DETECTOR
CHECK
100% GARMENTS
GET UP CHECK
SHADE CHECK
REPAIR
FAIL
FAIL
MAKE REPORT
FAILPASS
FINAL QC CHECK
READY FOR FINAL INSPECTION
FAILPASS RE-CHECK PASS
SHORT OUT

7. Calibrating
(Every 02 Hours on 1.2mm
Ferrous Card by following 09
Point System)
MAKE REPORT
Stop The
Machine &
Machine Repair.
Last 02 hour
passing garment
recheck.
Pass All Goods
in Metal Free
Zone
Mark With Date,
Time, Order No,
Needle, Action
Taken, Signature
& Storage It
100% Garments are
checked by needle
detector (2 Way For
all country.
MAKE
REPORT
PASS
FAIL
FAIL PASS
Machine
Calibration
MAKE REPORT
METAL DETECTOR FLOW CHART
Metal Detector Machine

8. Keep Record with Mark-Date, Time, M/No, Order, Colour, Result & Sign
Keep Record with Mark-Date, Time, M/No, Order, Colour, Resul
PULL TEST MACHINE FLOW CHART
Pull Test Machine
Calibration
(Daily -6.8kg Weight &
Acceptance Tolerance
±5%)
MAKE REPORT
FAIL PASS
MAKE REPORT
Collect Garments Every
04 Hours & Test It 90N
Minimum 10 second
Stand
PASS
Machine Supplier
M/BE Replace or
Repair
Keep Record with
Mark-Date, Time,
M/No, Order, Colour,
Result & Sign
FAIL
Last 04 Hour
Garments separate
& Machine Repair
Keep Record with
Mark-Date, Time,
M/No, Order, Colour,
Result & Sign
Storage It in Lock Box
Minimum 6 Months

9. Sample Request
Ready For Submission
SAMPLE SECTION FLOW CHART
Pattern Development Fabric Development
Check
PASSFAIL
Lab Test
Cutting
Sewing
Workmanship & Measurement Check,
Pull & Nickel test (if necessary)
MAKE REPORT
PASS
PASS
FAIL
FAIL
Early Risk Assessment
& Check Bulk
Table QC Check & Wash
Test (If Required)
MAKE REPORT
PASSFAIL