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The gradual feedstock change:

Perspectives for Industrial
Biotechnology in a world with
volatile crude oil prices
Thomas Schäfer, PhD
                                       07/06/2010
Senior Director,
Innovation Office, Novozymes R&D
                                   CIB Frankfurt
Tsch@novozymes.com
2                     NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum




Novozymes in brief                                                               2009 Novozymes sales by industry




     GLOBAL PRESENCE
     • Global leader in Industrial Enzymes
       & Microorganisms
     • More than 700 products used in 130
       countries within >30 different industries
     • 5,200 employees worldwide


     R&D
                                                                                2009 market share of enzymes (industrial use)
     • Market leader in all main industries
     • 47% global market share within industrial
       enzymes
     • ~14% of sales invested in R&D
     • >6,000 patents in place


 PERFORMANCE
 • 2009 global sales USD 1.6B (FY 2009)
 • Operating profit margin 20% (FY2009)
 • ROIC 20.3% (FY2009)
OVERVIEW • STRATEGY • SEGMENTAL OVERVIEW • SUSTAINABILITY • FINANCIAL REVIEW • APPENDIX




Novozmes – a Sustainability-driven Organization

• Comprehensive set-up to support the organization in
  integrating sustainability into everyday work

• Uniquely positioned to drive sustainable
  development:
  • Novozymes’ technology has significant potential to
    reduce environmental impact

   • Being responsible is part of the Company’s history
     and values
                 Board of Directors

              Executive Management



                            Sustainability
                            Development
                             department




           Geographical                         Business
          representatives                    representatives




                                                                                          3
4




    Can you imagine…
5    6/7/2010    NOVOZYMES PRESENTATION




    The Challenges
                                             CONTENTS
    Selected Examples:

            • Selected Enzyme applications

            • Fuel Ethanol

            • Renewable Chemicals

    Conclusion: The Biobased Economy
6/7/2010   NOVOZYMES PRESENTATION
6




    The Challenge


                                                          Continued strong growth in
                                                          China, India, Russia keeps
                          Population                      demand for petro derived
     #                    (demographics)                  products high
                                                               from 6.7 billion people
                                                               in 2008 to 9 billion
                                                Demand         people in 2042-2050
                                                               new middle classes
                                                               arising esp. in China,
                                                               India, LatAm: additional
                                                               1 Bio consumers
                                                          “times of cheap crude oil are
                                                          over”
                                                          Energy supply security
                                                          consequence
                                             Fossile      Growing environmental
                                             Feedstocks   concerns
                                                          Green house gas emissions
                                                          and global warming


                                              time
7      6/7/2010    NOVOZYMES PRESENTATION



    2000-2010:
    Strong increase of crude oil prices…




          http://www.mongabay.com/images/commodities/charts/crude_oil.html
8     6/7/2010         NOVOZYMES PRESENTATION



    …with strong volatility




                 Tuesday 26.05.2010
                 http://www.wtrg.com/daily/crudeoilprice.html
9




Sustainability drives Industrial Biotechnology

Increasing support from scientific
groups supporting governments         “Thus we face the consequences
                                        of burning of high sulfur coal,
    Bioeconomy Council                 depletion of petroleum reserves
    Germany                          for transportation, and excess CO2
    US Academy of Sciences                 being produced as stored
OECD                                       hydrocarbon reserves are
                                                   depleted.
Increasing support from NGO´s
                                      …Sustainable, efficient and clean
    WWF                                sources of energy are crucial to
                                      reducing our dependence on and
                                       the depletion of fossil fuels. The
                                       New Biology can help propel the
                                     sustainable production of biofuels”
10        6/7/2010           NOVOZYMES PRESENTATION




Enzymes reduce CO2 emissions

                                                                Corporate target for 2015:
                                                                    Enable indirect CO2 emission reductions of
                                                                    75 million tons by 2015


NZ helped saving 28 Mio tons in
2008

                                                                                                                    3,800 KG
CO2 SAVINGS USING 1 KG ENZYME                                                                        3,400 KG
IN THE MANUFACTURING OF
CONSUMER PRODUCTS :
                                                                                       1,300 KG
MINUS :                                                                      UP TO
                                                                             600 KG
                                                                                                                    CEREAL FOOD
                                                                                                     BIOCATALYSIS

                              100 KG         150 KG     150 KG      200 KG
     30 KG           40 KG
                                                                                       OILS & FATS

                                                                             PAPER

                                             BIOETHANOL DETERGENT   FOOD
                              TEXTILES
     ANIMAL FEED LEATHER
11    6/7/2010    NOVOZYMES PRESENTATION




     The Challenges
                                              CONTENTS
     Selected Examples:

             • Selected Enzyme applications

             • Fuel Ethanol

             • Renewable Chemicals

     Conclusion: The Biobased Economy
12




     The basis for the gradual feedstock change




                      Biotechnology as key
                      enabling technology
                      to link feedstocks to
                      products



                      • Green Biotech
                      • Industrial Biotech

                      • In combination with
                        chemical engineering/
                        downstream processing
13
     Fermentation is a central part of Industrial
     Biotechnology



                                               Traditional:
                                                 Enzymes
                                                 Vitamines
                                                 Aminoacids
                                                 Ethanol

     Glucose
     from
     starch             Bacteria
                        Fungi

                        Non-GMO and GMO
14
     Fermentation is a central part of Industrial
     Biotechnology


NEW:                                           Traditional:
 Glucose                                         Enzymes
 from
 Biomass,                                        Vitamines
 agricultural                                    Aminoacids
 waste                                           Ethanol



                                               Emerging:
                                                Bio-polymers
                                                Bio-chemicals
                                                Chemical
                                                Intermediates
                                                ”Advanced
The sugar platform                              fuels”
15
15    07-06-2010




Novozymes delivers enzymes for the 1st generation
bioefineries: “cheap sugar platform” as future feedstocks

     Largest supplier of enzymes to the existing fuel ethanol industry
     ~17% of total Novozymes sales in 2008
     Predominantly a US business




                                                    Yeast             Bio-
                       Enzyme                    Fermentation       ethanol
             Starch    process
16        07-06-2010




Novozymes technology leads the way to
2nd generation biofuels: sugars from biomass

     Leading the way in development of cellulosic bioethanol in collaboration with
     industry leaders around the globe



                             Starch     Enzyme
                                        process

                                                                 Yeast             Bio-
                                                              Fermentation       ethanol


 Waste              Pre-                Enzyme
                treatment   Cellulose
biomass                                 process
                  process



       • New Enzymes                              • Ca. 150 people working on this
       • Improved Enzymes                           project
       • New, more profitable production          • Across all regions
         strains                                  • Using many technologies
17      07-06-2010




Cellic® 2010 launch


     Cellic CTEC2:
     The new product is
     launched in Feb
     2010
     The first
     commercially viable
     enzyme for
     cellulosic ethanol
20X ENZYME COST REDUCTION
     OVER 3 YEARS


   GreenField ethanol
   •Largest fuel ethanol producer
   in Canada
   •R&D facility in Chatham, Ontario
   •1 ton/day pilot plant running for
   3 years with repeatable results
   at multiple scales
   •Focus on corn cob and screening
   other feedstocks




Novozymes Cellic® CTec2
•20x reduction in enzyme cost
in three years
•Validated in 5-T hydrolysis reactor
•Two 50% reduction step changes
from enzyme improvement

                                        18
19   07-06-2010




 Renewable Chemicals
                       CONTENT
20      8/9/2009    NOVOZYMES' CAPITAL MARKETS DAY




Conversion of renewables
– Renewable chemicals fit well with Novozymes
     Leveraging central technology from Novozymes
     Leveraging partnerships with grain processors and chemical companies



                                                        Yeast         Bio-
                                                     Fermentation   ethanol
21      8/9/2009    NOVOZYMES' CAPITAL MARKETS DAY




Conversion of renewables
– Renewable chemicals fit well with Novozymes
     Leveraging central technology from Novozymes
     Leveraging partnerships with grain processors and chemical companies



                                                        Yeast          Bio-     Renewable
                                                     Fermentation    ethanol    chemicals




                                                     Heterogenous   Renewable
                                                       catalysis    chemicals




                                                        Novel
                                                      Engineered
                                                       pathway      Renewable
                                                          --        chemicals
                                                        Novel
                                                      bioprocess
22      8/9/2009    NOVOZYMES' CAPITAL MARKETS DAY




Conversion of renewables
– Renewable chemicals fit well with Novozymes
     Leveraging central technology from Novozymes
     Leveraging partnerships with grain processors and chemical companies



                                                        Yeast          Bio-     Renewable
                                                     Fermentation    ethanol    chemicals




                                                     Heterogenous   Renewable
                                                       catalysis    chemicals




                                                        Novel
                                                      Engineered
                                                       pathway      Renewable
                                                          --        chemicals
                                                        Novel
                                                      bioprocess
23     07-06-2010




Renewable Chemicals
     Renewable chemicals are in their infancy
     Dedicated pioneers have shown
     ”it can be done” – even with new molecules




                                       tio   n
                                ro duc                                     tio   n
                            In p                                    ro duc
                                                                In p



                                                    Branched Poly-
                                                    hydroxy-alkanoates

                           Poly-hydroxy-
                                                9
                           butyrate (PHB)
                                         on 12/0
                                   oducti
                             I n pr
07-06-
2010         Biorefineries at ATV
             24




Existing bulk chemicals like PE can be made (Braskem):
Ethanol as platform chemical
07-06-
2010         Biorefineries at ATV
             25




Bio-PE has positive impact on GHG emissions
26                NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum




Renewable Chemicals is a strategic focus area
for Novozymes
     “Sugar platform” as basis
     We strive to execute and build a pipeline to create a new business with
     committed partners who share our strategic intent
     Committed team including business development and R&D
     Four ongoing project with dedicated partners



                                       Bio-Acrylic acid                    Cargill



     Renewable
     Renewable                         Bio-Polypropylene                   Braskem
      Chemicals
     Chemicals
       Platform
      Platform                          Glycol                             Dacheng


                                        Not disclosed                      Not disclosed
27       07-06-2010




The technology – Engineered pathways
     A microbial cell is highly optimized by gene technology to produce a desired
     compound from a given feedstock in the highest amounts possible
     Here: not secreted enzymes, but intracellular pathways that consist of many
     different enzymes
     Novozymes example: Hyaluronic acid

                                                                  product 1


                                                                       product 2


                                                                         product 3
Starch

                      Ferment-
                        able
                       sugars
 Waste
biomass
                                                                     Renewable
                                                                     chemicals
28      07-06-2010




Case 1: Bioacrylic acid, market
     Existing market = USD 11 billion
     Annual production = 3.1 million tons (2005)
     Annual growth = 4%
     Upside: 3-HPA is a building block by itself
     Serving many different applications, including high-end industries such as
     diapers, hygiene products, flocculants, coatings, dispersions, and adhesives




        New applications
29        07-06-2010




Case 1: Bioacrylic acid, partnership with Cargill

Current petro route for production of acrylic acid
     Propylene                                                    Acrylic acid
Propylene 2000: USD 430/metric ton
Propylene 2008: USD 1,450/metric ton




New fermentation-enabled route to acrylic acid




                                                      Chemical
                       Enzymatic       Engineered
                                                     downstream
                        process          pathway
                                                       process
30      6/7/2010




Case 2: Novozymes Green Polypropylene
project with Braskem

     Goal: Development of large-scale production of
     polypropylene from sugarcane.
     Use: in plastic used in e.g. food containers,
     drinking straws, and water bottles to washing
     machines, furniture, and car bumpers.
     Market: second most widely used thermoplastic
     with a global consumption in 2008 of 44 million
     metric tons. The market is estimated to be USD
     66 billion, with an annual growth rate of 4%.
     Partner: Braskem is the largest petrochemical
     company in Latin America with ongoing interests
     in a bio-based economy: Braskem is currently
     building a 200,000-tons-per-year green
     polyethylene plant in Brazil with ethanol from
     sugarcane as the raw material.
     Timing: Initial development will run for at least
     five years (from end 2009)
31                           07-06-2010




The challenges are enormous
– Traditional chemicals are from an optimized industry

                                                       Petroleum-based
                                                       chemistry

                                                                               Optimization:
                                                                                Scale
     Level of optimization




                                                                                Energy efficiency
                                                                                Fixed cost reduction
                                                                                Improved maintenance
                                                                                Sourcing/supply chains
                                                                                Value engineering
                                                                                Plant reliability
                                                                                On-stream time
                                                                                …



                                          Foundation     Development     Expansion   Diversification     Maturity

                                                                                                             Time
32                           07-06-2010




…while renewable chemicals are in their infancy

                                          Petroleum-based
                                          chemistry
     Level of optimization




                                                            Renewable chemicals
                                                            have to compete on price
                                                            and performance

                                                            No subsidies

                                                            New infrastructure



                                                            Renewable chemicals industry


                                                                                           Time
33    07-06-2010        Biorefineries at ATV




So why pursue this?
      The market is gigantic
            Total value of chemical market in 2003 ~ USD 1.24 trillion
            Commodity chemical market in 2005 ~ USD 360 billion
            Virtually all bulk chemicals are produced from oil and gas today




                                                        Trends are in place
                                                          Sustained high oil prices suggest that it is
                                                          possible to substitute many bulk chemicals
                                                          at a lower and less volatile cost using a
                                                          biological alternative
                                                          Further drivers (customer request for
                                                          renewable products and population
                                                          growth) suggest a role for biotech
     * Excluding pharmaceutical and consumer products     Technological advances
     SOURCE: Modified from Value Creation, chapter 1
     Ed. Budde, Felcht, Frankemölle, 2006.
34




Selected other projects:
”untraditional partnerships”



                DuPont/BP: Butanol

                Danisco/Goodyear: Isoprene

                Amyris Biotechnologies: Isoprene, alternative fuel

                LS-9: alternative fuels

                Roquette/DSM: Bio-Succinic

                Metabolics Explorer: L-Methionine, 1,2-Propanediol,
                     1,3-Propanediol, N-Butanol, Glycolic acid

                Genomatica: 1,4-Butanediol
Rethink Detergents: a traditional industry


Replace
Chemicals
- Bioinnovate
your detergent
                                      It started as a
                                      dream!
The Basis

Enzymes are becoming increasingly competitive
Detergent raw material prices 1993-2007

                                 Enzymes - independent of oil prizes
170
160                                                                                159%
150
140                                                                                133%
130
                                                                                   126%
120
110
100
 90
 80
 70
 60
 50
 40                                                                                39%
 30
      1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

             LAS           AEO          Zeolite          Enzyme
                                                        Savinase 12 T to UL
37




     Conclusion: Biobased Economy


                                    Less energy
                                    Less water
                                    Less chemicals
                                    Better utilisation of raw
                                    materials
                                    Less CO2

                                    Ability to convert
                                    agricultural feedstocks

                                    Ability to produce food,
                                    feed, fibres, fuels &
                                    materials
38       07-06-2010         Biorefineries at ATV




Future perspectives and implementation
– The way forward will be in phases



                                       Biorefineries based
                                       on cellulosic input,
                                       multiple feedstocks
                                       => multiple products




     Biorefineries based
     on starch input,
     specific feedstocks
     => specific products
39




The time is ripe for sustainable solutions
     Climate change
     Growing population
     Scarce resources




                          For questions and comments please contact
                          me under
                          Tsch@novozymes.com
                          or: ++45 3077 6444

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The gradual feedstock change, Novozymes Thomas Schafer June 7, 2010

  • 1. The gradual feedstock change: Perspectives for Industrial Biotechnology in a world with volatile crude oil prices Thomas Schäfer, PhD 07/06/2010 Senior Director, Innovation Office, Novozymes R&D CIB Frankfurt Tsch@novozymes.com
  • 2. 2 NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum Novozymes in brief 2009 Novozymes sales by industry GLOBAL PRESENCE • Global leader in Industrial Enzymes & Microorganisms • More than 700 products used in 130 countries within >30 different industries • 5,200 employees worldwide R&D 2009 market share of enzymes (industrial use) • Market leader in all main industries • 47% global market share within industrial enzymes • ~14% of sales invested in R&D • >6,000 patents in place PERFORMANCE • 2009 global sales USD 1.6B (FY 2009) • Operating profit margin 20% (FY2009) • ROIC 20.3% (FY2009)
  • 3. OVERVIEW • STRATEGY • SEGMENTAL OVERVIEW • SUSTAINABILITY • FINANCIAL REVIEW • APPENDIX Novozmes – a Sustainability-driven Organization • Comprehensive set-up to support the organization in integrating sustainability into everyday work • Uniquely positioned to drive sustainable development: • Novozymes’ technology has significant potential to reduce environmental impact • Being responsible is part of the Company’s history and values Board of Directors Executive Management Sustainability Development department Geographical Business representatives representatives 3
  • 4. 4 Can you imagine…
  • 5. 5 6/7/2010 NOVOZYMES PRESENTATION The Challenges CONTENTS Selected Examples: • Selected Enzyme applications • Fuel Ethanol • Renewable Chemicals Conclusion: The Biobased Economy
  • 6. 6/7/2010 NOVOZYMES PRESENTATION 6 The Challenge Continued strong growth in China, India, Russia keeps Population demand for petro derived # (demographics) products high from 6.7 billion people in 2008 to 9 billion Demand people in 2042-2050 new middle classes arising esp. in China, India, LatAm: additional 1 Bio consumers “times of cheap crude oil are over” Energy supply security consequence Fossile Growing environmental Feedstocks concerns Green house gas emissions and global warming time
  • 7. 7 6/7/2010 NOVOZYMES PRESENTATION 2000-2010: Strong increase of crude oil prices… http://www.mongabay.com/images/commodities/charts/crude_oil.html
  • 8. 8 6/7/2010 NOVOZYMES PRESENTATION …with strong volatility Tuesday 26.05.2010 http://www.wtrg.com/daily/crudeoilprice.html
  • 9. 9 Sustainability drives Industrial Biotechnology Increasing support from scientific groups supporting governments “Thus we face the consequences of burning of high sulfur coal, Bioeconomy Council depletion of petroleum reserves Germany for transportation, and excess CO2 US Academy of Sciences being produced as stored OECD hydrocarbon reserves are depleted. Increasing support from NGO´s …Sustainable, efficient and clean WWF sources of energy are crucial to reducing our dependence on and the depletion of fossil fuels. The New Biology can help propel the sustainable production of biofuels”
  • 10. 10 6/7/2010 NOVOZYMES PRESENTATION Enzymes reduce CO2 emissions Corporate target for 2015: Enable indirect CO2 emission reductions of 75 million tons by 2015 NZ helped saving 28 Mio tons in 2008 3,800 KG CO2 SAVINGS USING 1 KG ENZYME 3,400 KG IN THE MANUFACTURING OF CONSUMER PRODUCTS : 1,300 KG MINUS : UP TO 600 KG CEREAL FOOD BIOCATALYSIS 100 KG 150 KG 150 KG 200 KG 30 KG 40 KG OILS & FATS PAPER BIOETHANOL DETERGENT FOOD TEXTILES ANIMAL FEED LEATHER
  • 11. 11 6/7/2010 NOVOZYMES PRESENTATION The Challenges CONTENTS Selected Examples: • Selected Enzyme applications • Fuel Ethanol • Renewable Chemicals Conclusion: The Biobased Economy
  • 12. 12 The basis for the gradual feedstock change Biotechnology as key enabling technology to link feedstocks to products • Green Biotech • Industrial Biotech • In combination with chemical engineering/ downstream processing
  • 13. 13 Fermentation is a central part of Industrial Biotechnology Traditional: Enzymes Vitamines Aminoacids Ethanol Glucose from starch Bacteria Fungi Non-GMO and GMO
  • 14. 14 Fermentation is a central part of Industrial Biotechnology NEW: Traditional: Glucose Enzymes from Biomass, Vitamines agricultural Aminoacids waste Ethanol Emerging: Bio-polymers Bio-chemicals Chemical Intermediates ”Advanced The sugar platform fuels”
  • 15. 15 15 07-06-2010 Novozymes delivers enzymes for the 1st generation bioefineries: “cheap sugar platform” as future feedstocks Largest supplier of enzymes to the existing fuel ethanol industry ~17% of total Novozymes sales in 2008 Predominantly a US business Yeast Bio- Enzyme Fermentation ethanol Starch process
  • 16. 16 07-06-2010 Novozymes technology leads the way to 2nd generation biofuels: sugars from biomass Leading the way in development of cellulosic bioethanol in collaboration with industry leaders around the globe Starch Enzyme process Yeast Bio- Fermentation ethanol Waste Pre- Enzyme treatment Cellulose biomass process process • New Enzymes • Ca. 150 people working on this • Improved Enzymes project • New, more profitable production • Across all regions strains • Using many technologies
  • 17. 17 07-06-2010 Cellic® 2010 launch Cellic CTEC2: The new product is launched in Feb 2010 The first commercially viable enzyme for cellulosic ethanol
  • 18. 20X ENZYME COST REDUCTION OVER 3 YEARS GreenField ethanol •Largest fuel ethanol producer in Canada •R&D facility in Chatham, Ontario •1 ton/day pilot plant running for 3 years with repeatable results at multiple scales •Focus on corn cob and screening other feedstocks Novozymes Cellic® CTec2 •20x reduction in enzyme cost in three years •Validated in 5-T hydrolysis reactor •Two 50% reduction step changes from enzyme improvement 18
  • 19. 19 07-06-2010 Renewable Chemicals CONTENT
  • 20. 20 8/9/2009 NOVOZYMES' CAPITAL MARKETS DAY Conversion of renewables – Renewable chemicals fit well with Novozymes Leveraging central technology from Novozymes Leveraging partnerships with grain processors and chemical companies Yeast Bio- Fermentation ethanol
  • 21. 21 8/9/2009 NOVOZYMES' CAPITAL MARKETS DAY Conversion of renewables – Renewable chemicals fit well with Novozymes Leveraging central technology from Novozymes Leveraging partnerships with grain processors and chemical companies Yeast Bio- Renewable Fermentation ethanol chemicals Heterogenous Renewable catalysis chemicals Novel Engineered pathway Renewable -- chemicals Novel bioprocess
  • 22. 22 8/9/2009 NOVOZYMES' CAPITAL MARKETS DAY Conversion of renewables – Renewable chemicals fit well with Novozymes Leveraging central technology from Novozymes Leveraging partnerships with grain processors and chemical companies Yeast Bio- Renewable Fermentation ethanol chemicals Heterogenous Renewable catalysis chemicals Novel Engineered pathway Renewable -- chemicals Novel bioprocess
  • 23. 23 07-06-2010 Renewable Chemicals Renewable chemicals are in their infancy Dedicated pioneers have shown ”it can be done” – even with new molecules tio n ro duc tio n In p ro duc In p Branched Poly- hydroxy-alkanoates Poly-hydroxy- 9 butyrate (PHB) on 12/0 oducti I n pr
  • 24. 07-06- 2010 Biorefineries at ATV 24 Existing bulk chemicals like PE can be made (Braskem): Ethanol as platform chemical
  • 25. 07-06- 2010 Biorefineries at ATV 25 Bio-PE has positive impact on GHG emissions
  • 26. 26 NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum Renewable Chemicals is a strategic focus area for Novozymes “Sugar platform” as basis We strive to execute and build a pipeline to create a new business with committed partners who share our strategic intent Committed team including business development and R&D Four ongoing project with dedicated partners Bio-Acrylic acid Cargill Renewable Renewable Bio-Polypropylene Braskem Chemicals Chemicals Platform Platform Glycol Dacheng Not disclosed Not disclosed
  • 27. 27 07-06-2010 The technology – Engineered pathways A microbial cell is highly optimized by gene technology to produce a desired compound from a given feedstock in the highest amounts possible Here: not secreted enzymes, but intracellular pathways that consist of many different enzymes Novozymes example: Hyaluronic acid product 1 product 2 product 3 Starch Ferment- able sugars Waste biomass Renewable chemicals
  • 28. 28 07-06-2010 Case 1: Bioacrylic acid, market Existing market = USD 11 billion Annual production = 3.1 million tons (2005) Annual growth = 4% Upside: 3-HPA is a building block by itself Serving many different applications, including high-end industries such as diapers, hygiene products, flocculants, coatings, dispersions, and adhesives New applications
  • 29. 29 07-06-2010 Case 1: Bioacrylic acid, partnership with Cargill Current petro route for production of acrylic acid Propylene Acrylic acid Propylene 2000: USD 430/metric ton Propylene 2008: USD 1,450/metric ton New fermentation-enabled route to acrylic acid Chemical Enzymatic Engineered downstream process pathway process
  • 30. 30 6/7/2010 Case 2: Novozymes Green Polypropylene project with Braskem Goal: Development of large-scale production of polypropylene from sugarcane. Use: in plastic used in e.g. food containers, drinking straws, and water bottles to washing machines, furniture, and car bumpers. Market: second most widely used thermoplastic with a global consumption in 2008 of 44 million metric tons. The market is estimated to be USD 66 billion, with an annual growth rate of 4%. Partner: Braskem is the largest petrochemical company in Latin America with ongoing interests in a bio-based economy: Braskem is currently building a 200,000-tons-per-year green polyethylene plant in Brazil with ethanol from sugarcane as the raw material. Timing: Initial development will run for at least five years (from end 2009)
  • 31. 31 07-06-2010 The challenges are enormous – Traditional chemicals are from an optimized industry Petroleum-based chemistry Optimization: Scale Level of optimization Energy efficiency Fixed cost reduction Improved maintenance Sourcing/supply chains Value engineering Plant reliability On-stream time … Foundation Development Expansion Diversification Maturity Time
  • 32. 32 07-06-2010 …while renewable chemicals are in their infancy Petroleum-based chemistry Level of optimization Renewable chemicals have to compete on price and performance No subsidies New infrastructure Renewable chemicals industry Time
  • 33. 33 07-06-2010 Biorefineries at ATV So why pursue this? The market is gigantic Total value of chemical market in 2003 ~ USD 1.24 trillion Commodity chemical market in 2005 ~ USD 360 billion Virtually all bulk chemicals are produced from oil and gas today Trends are in place Sustained high oil prices suggest that it is possible to substitute many bulk chemicals at a lower and less volatile cost using a biological alternative Further drivers (customer request for renewable products and population growth) suggest a role for biotech * Excluding pharmaceutical and consumer products Technological advances SOURCE: Modified from Value Creation, chapter 1 Ed. Budde, Felcht, Frankemölle, 2006.
  • 34. 34 Selected other projects: ”untraditional partnerships” DuPont/BP: Butanol Danisco/Goodyear: Isoprene Amyris Biotechnologies: Isoprene, alternative fuel LS-9: alternative fuels Roquette/DSM: Bio-Succinic Metabolics Explorer: L-Methionine, 1,2-Propanediol, 1,3-Propanediol, N-Butanol, Glycolic acid Genomatica: 1,4-Butanediol
  • 35. Rethink Detergents: a traditional industry Replace Chemicals - Bioinnovate your detergent It started as a dream!
  • 36. The Basis Enzymes are becoming increasingly competitive Detergent raw material prices 1993-2007 Enzymes - independent of oil prizes 170 160 159% 150 140 133% 130 126% 120 110 100 90 80 70 60 50 40 39% 30 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 LAS AEO Zeolite Enzyme Savinase 12 T to UL
  • 37. 37 Conclusion: Biobased Economy Less energy Less water Less chemicals Better utilisation of raw materials Less CO2 Ability to convert agricultural feedstocks Ability to produce food, feed, fibres, fuels & materials
  • 38. 38 07-06-2010 Biorefineries at ATV Future perspectives and implementation – The way forward will be in phases Biorefineries based on cellulosic input, multiple feedstocks => multiple products Biorefineries based on starch input, specific feedstocks => specific products
  • 39. 39 The time is ripe for sustainable solutions Climate change Growing population Scarce resources For questions and comments please contact me under Tsch@novozymes.com or: ++45 3077 6444