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Tata: Serving an ACE!!

      Somendra (154)
       Subhro (160)
       Suvansh (163)
        Vikram (171)
         Vivek (175)
        Yuvraj (178)
• Launched in May ‘05 at a price of ₹ 2,25,000
            ($5000) and capacity of 0.75 tons2



• Compact
size                                                           • Cost-effective

• Shorter                                                      •Created a
turning                                                        new product
radius                                                         category




            • Met the annual sales target of 30,000 units in
            less than a year
            • Encouraged TATAs to double the production
            capacity
Indian Commercial Vehicle Sector
          Three wheelers

          India: World’s largest market in 2005

           ₹ 1,00,000 ₹ 2,00,000
                    –

                 0.5 to 1 Tons

             18 to 30 KMPL

              ₹ 4 to 5 per ton per KM
Market Share

                                   8% 7%
                                               8%
                                                                    Bajaj
                        26%                                         Piaggio
                                                                    Force Motors
                                                                    M&M
                                              51%                   Others




Low cost                      Ape: First to         Minidor: Loyal            Durable and
alternative to a taxi         offer diesel          following in rural        extensive sales and
for passengers                engine                markets                   service network
Four wheelers
• Cargo usage accounted for 83% sales

• Growth of 22% vs 14% in case of three wheelers

                       Started at ₹ 3,50,000

                           1.2 to 7.5 Tons

                        9 to 10 KMPL

                        ₹ 7 to 9 per ton per KM
Market Share
                                 5%
                           5%
                                  6%           Tata Motors
                33%
                                               M&M
                                               Swaraj Mazda
                                               Eicher Motors
                                51%            Others




• Overloading: Reduced vehicle acceleration, fuel economy and top speed
Road Transportation in India
Urban areas in 2006




Poor delivery methods resulted in damaged goods,
longer lead times and shrinkage
Rural areas in 2006

• Roads were poorly paved and lacked markings



• Farmers need not require large commercial
  vehicles to transport their harvest
Options for farmers




This resulted in spoilage and waste of time
Fuelonomics in 2006
• High fuel prices and lower income made Indian consumers very cost
  conscious in their transportation decisions

• Price of diesel was 70% of the price of gasoline on a per gallon basis




                                                                           Gasoline


Diesel
Diesel for goods transportation


• Diesel engines were more efficient

• Diesel was the preferred fuel
Government initiatives
• Implementation of Bharat
  Stage III emission standards
  in 11 cities

• Large-tonnage trucks were
  not allowed

• 95% completion of Golden
  Quadrilateral, a 5800
  kilometer highway network
  connecting the four major
  cities
Overview of Tata Motors
A Journey…




                   In 1954, it entered                                           1993: Formed joint
                     into a 15 year        In 1969, TELCO                          ventures with
Tata Engineering                                                                                      1994: Formed joint
                   collaboration with     started designing                       Cummins Engine
and Locomotive                                                  1980: TELCO                             ventures with
                    Daimler Benz, to     and manufacturing                          Company to
 Company was                                                  launched the for                        Mercedes Benz to
                      manufacture             their own                            develop high-
 established in                                                ton, 407 truck.                          market cars in
                      medium-size          commercialized                          horsepower &
      1945.                                                                                                 India.
                       commercial              vehicles.                          emission-friendly
                        vehicles.                                                  diesel engines.
1998: Introduced
     the Tata                                                                   2005: Acquired
                                                                                                  2006: Formed a
 Indica, the first                                           2004: Acquired      21% stake in
                      2002: Launched       2003: TELCO                                           joint venture with
   large scale                                                 Daewoo’s            Hispano
                     the sedan model     changed its name                                          Marcopolo to
  passenger car                                               commercial         Carrocera, a
                      variant, Indigo.    to Tata Motors.                                           manufacture
  indigenously                                              vehicle business.    Spanish bus
                                                                                                   buses in India.
  developed in                                                                  manufacturer.
      India.
2001: ₹ 5 billion loss Largest ever for a private sector company
                     –
Strategy !
                         • Cost reduction

                         • Quality improvement

                         • New-product introduction




Truck penetration          Per capita GDP & Road Density
> 45 ton




                  <2 ton

  “cheap, nasty, rugged vehicle for India”
The Ace team!
• Girish Wagh (30, then) + 5 full-time
  employees
• 1st team to

  – Implement cross-functional teams for product
    development

  – Make extensive use of 3P (product preparation
    process)
Customers




Marketing
 Team       ACE         Suppliers




             Dealers
Budget



₹ 2.2 billion




                  Whopping
                  ₹ 17billion!!
Market Research

• “from the customer, for the customer”



• VOC analysis – >4000 truck and 3-wheeler
  operators
Best of both the worlds!
Price                Maneuverability


                                   Fuel Efficiency


                                          Additional Payload   Comfort




        Durability


        Safety
High
Status


   “feel
  good”

   Better
  marriage
 proposals!
Price target!

 ₹ 12 lac
   -
Segmentation
• Functional market segmentation
  – Ace’s core market: 750-1500 kg over 100-200 km
                          Ace Customer Base


              1st time
             purchasers
                                              3 Wheeler
                40%
                                                 45%




                            Pick up/LCV
                                15%
Segmentation
• Customer Market segmentation
                 acquisition price   performance
                   constrained         sensitive
                       13%                7%



                                                    balanced
                                                   perspective
                                                      25%




            ROI sensitive
                55%




                        Customer Type
Customers!
• Performance sensitive: status, brand image
  and speed; willing to pay a higher price for
  features
• Balanced-perspective: owner-entrepreneurs;
  justified on ROI + comfort and convenience
• ROI-sensitive: lowest cost per mile of
  transport; fleet owners/operators
• Acquisition price-constrained: future
  potential
Economics
• More economical than a 3 wheeler in a long
  run
• Operating cost economics:
  – Ace: ₹ 6.7/ton/km
  – Competitor: ₹ 7.88/ton/km
  – Industry average: ₹ 8.54/ton/km
Overloading Capability
Computer aided design




 Stress points –
 High strength steel




   Semi monocoque design:
   Low cost, highly durable, ride quality of a
   car !
4 cylinder diesel engine from an MNC?




                                                  Developed 2 cylinder diesel
                                                  engine based on Indica’s
                                                  platform: Cost sharing, just the
                                                  right performance, rotary fuel
                                                  injection pump to meet
                                                  emission standards without the
                                                  electronics system




ENGINE?????
              1 cylinder less powerful diesel
              engine: three wheeler’s use it !!
Safety, Comfort and Aesthetics

                           Customers preferred flat faced vehicle:
M1/N1 Class safety norms   Commercial vehicle look, more utilization of
                           length which is otherwise ‘wasted’




                                 Crash test simulations to
                                 make a fully safe flat faced frontal
                                 design !!
Sourcing and Production
  More outsourcing but less vendors
  •Could convert fixed cost into variable cost
  •Fewer risks to supplier
  •Tata motor’s wage rates were higher!!
                                                 Aggregate outsourcing
                                                 •Educate supplier in production and
                                                 design process
                                                 •Sole supplier for each part
                                                 •E-sourcing: 20% cost reduction
Production at existing underutilized plant in Pune
(west)
•Tap Tata motor’s existing vendor base
•Lower outbound freight cost: demand from southern and
western states
Marketing

Emotions                                   Dealers were educated in
                                           operating – economic analysis




A sense of ‘feel good for your job’             India’s first minitruck
and ‘free yourself’



Marketing materials in local
languages                                       Ace – ‘small is big’



                 Chinna annai (tamil) = little elephant
Distribution
• Ace rollout in phases beginning with five states
in the western and southern parts of India –
strongest three wheeler demand!

• 1S dealership format – Responsible only for
sales - Minimum infrastructure required

• Within 3 months – 300 new distribution points
set up

• Suvidham – Avoiding service bay at dealerships
– Training rural mechanics
Consumer Finance
• Team wanted to ensure the initial acquisition cost
  not to be a deterrent

• Financing through its own arm

• Several banks followed suit

• Dealers educated customers about technicalities
  of financing

• Third party financiers offered five-year loans
  instead of three-year loans
Market Launch and Response
• Launched in May 2005, priced at Rs. 225000
• Expectation exceeded – Sold annual target of 30000 in
  less than a year – Although available in only 25% of the
  country
                    Post Launch Survey

 33%               Previously used three wheeler
 30%               Previously used an LCV
 54%               Buying first commercial vehicle

                Covered whole market!!!
Against the expectations of gaining popularity in
  rural areas, Ace usage was as follows:
                          Usage

                  7% 2%

                                   Intra-city
            35%                    Inter-city
                             56%
                                   village-to-city
                                   Inter-village




However, one expectation was fulfilled indeed –
 Overloading of Ace by approx. 30% of rated
 capacity
The Way Ahead….
Two fold strategies
• Indian Market Strategy
 New Model Variants

    Tata Ace        Super      Ace
                               Variants
    ‘MAGIC’         Ace ‘One   ‘CNG’
                    Tonner’
New Regional Markets
 Potential Competitor Response

• Piaggio-


• Bajaj –


• Maruti –



• Others – Hyundai, Daihatsu etc. ????
Export Market Strategy

 Emerging markets similar to India
 Emerging markets more developed than India
 Developed Markets
 Countries for expansion
   o Sri Lanka
   o Nepal
   o Bangladesh
 Electric Version for US, UK markets
Additional Considerations
Plant Resizing or New Plant
• Ace as a platform for New Product
  Development –
Thank you!

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Tata ace story

  • 1. Tata: Serving an ACE!! Somendra (154) Subhro (160) Suvansh (163) Vikram (171) Vivek (175) Yuvraj (178)
  • 2. • Launched in May ‘05 at a price of ₹ 2,25,000 ($5000) and capacity of 0.75 tons2 • Compact size • Cost-effective • Shorter •Created a turning new product radius category • Met the annual sales target of 30,000 units in less than a year • Encouraged TATAs to double the production capacity
  • 3. Indian Commercial Vehicle Sector Three wheelers India: World’s largest market in 2005 ₹ 1,00,000 ₹ 2,00,000 – 0.5 to 1 Tons 18 to 30 KMPL ₹ 4 to 5 per ton per KM
  • 4. Market Share 8% 7% 8% Bajaj 26% Piaggio Force Motors M&M 51% Others Low cost Ape: First to Minidor: Loyal Durable and alternative to a taxi offer diesel following in rural extensive sales and for passengers engine markets service network
  • 5. Four wheelers • Cargo usage accounted for 83% sales • Growth of 22% vs 14% in case of three wheelers Started at ₹ 3,50,000 1.2 to 7.5 Tons 9 to 10 KMPL ₹ 7 to 9 per ton per KM
  • 6. Market Share 5% 5% 6% Tata Motors 33% M&M Swaraj Mazda Eicher Motors 51% Others • Overloading: Reduced vehicle acceleration, fuel economy and top speed
  • 8. Urban areas in 2006 Poor delivery methods resulted in damaged goods, longer lead times and shrinkage
  • 9. Rural areas in 2006 • Roads were poorly paved and lacked markings • Farmers need not require large commercial vehicles to transport their harvest
  • 10. Options for farmers This resulted in spoilage and waste of time
  • 11. Fuelonomics in 2006 • High fuel prices and lower income made Indian consumers very cost conscious in their transportation decisions • Price of diesel was 70% of the price of gasoline on a per gallon basis Gasoline Diesel
  • 12. Diesel for goods transportation • Diesel engines were more efficient • Diesel was the preferred fuel
  • 13. Government initiatives • Implementation of Bharat Stage III emission standards in 11 cities • Large-tonnage trucks were not allowed • 95% completion of Golden Quadrilateral, a 5800 kilometer highway network connecting the four major cities
  • 15. A Journey… In 1954, it entered 1993: Formed joint into a 15 year In 1969, TELCO ventures with Tata Engineering 1994: Formed joint collaboration with started designing Cummins Engine and Locomotive 1980: TELCO ventures with Daimler Benz, to and manufacturing Company to Company was launched the for Mercedes Benz to manufacture their own develop high- established in ton, 407 truck. market cars in medium-size commercialized horsepower & 1945. India. commercial vehicles. emission-friendly vehicles. diesel engines.
  • 16. 1998: Introduced the Tata 2005: Acquired 2006: Formed a Indica, the first 2004: Acquired 21% stake in 2002: Launched 2003: TELCO joint venture with large scale Daewoo’s Hispano the sedan model changed its name Marcopolo to passenger car commercial Carrocera, a variant, Indigo. to Tata Motors. manufacture indigenously vehicle business. Spanish bus buses in India. developed in manufacturer. India.
  • 17.
  • 18. 2001: ₹ 5 billion loss Largest ever for a private sector company –
  • 19. Strategy ! • Cost reduction • Quality improvement • New-product introduction Truck penetration Per capita GDP & Road Density
  • 20. > 45 ton <2 ton “cheap, nasty, rugged vehicle for India”
  • 21. The Ace team! • Girish Wagh (30, then) + 5 full-time employees • 1st team to – Implement cross-functional teams for product development – Make extensive use of 3P (product preparation process)
  • 22. Customers Marketing Team ACE Suppliers Dealers
  • 23. Budget ₹ 2.2 billion Whopping ₹ 17billion!!
  • 24. Market Research • “from the customer, for the customer” • VOC analysis – >4000 truck and 3-wheeler operators
  • 25. Best of both the worlds! Price Maneuverability Fuel Efficiency Additional Payload Comfort Durability Safety
  • 26. High Status “feel good” Better marriage proposals!
  • 27. Price target! ₹ 12 lac -
  • 28. Segmentation • Functional market segmentation – Ace’s core market: 750-1500 kg over 100-200 km Ace Customer Base 1st time purchasers 3 Wheeler 40% 45% Pick up/LCV 15%
  • 29. Segmentation • Customer Market segmentation acquisition price performance constrained sensitive 13% 7% balanced perspective 25% ROI sensitive 55% Customer Type
  • 30.
  • 31. Customers! • Performance sensitive: status, brand image and speed; willing to pay a higher price for features • Balanced-perspective: owner-entrepreneurs; justified on ROI + comfort and convenience • ROI-sensitive: lowest cost per mile of transport; fleet owners/operators • Acquisition price-constrained: future potential
  • 32. Economics • More economical than a 3 wheeler in a long run • Operating cost economics: – Ace: ₹ 6.7/ton/km – Competitor: ₹ 7.88/ton/km – Industry average: ₹ 8.54/ton/km
  • 33.
  • 35. Computer aided design Stress points – High strength steel Semi monocoque design: Low cost, highly durable, ride quality of a car !
  • 36. 4 cylinder diesel engine from an MNC? Developed 2 cylinder diesel engine based on Indica’s platform: Cost sharing, just the right performance, rotary fuel injection pump to meet emission standards without the electronics system ENGINE????? 1 cylinder less powerful diesel engine: three wheeler’s use it !!
  • 37. Safety, Comfort and Aesthetics Customers preferred flat faced vehicle: M1/N1 Class safety norms Commercial vehicle look, more utilization of length which is otherwise ‘wasted’ Crash test simulations to make a fully safe flat faced frontal design !!
  • 38. Sourcing and Production More outsourcing but less vendors •Could convert fixed cost into variable cost •Fewer risks to supplier •Tata motor’s wage rates were higher!! Aggregate outsourcing •Educate supplier in production and design process •Sole supplier for each part •E-sourcing: 20% cost reduction Production at existing underutilized plant in Pune (west) •Tap Tata motor’s existing vendor base •Lower outbound freight cost: demand from southern and western states
  • 39.
  • 40. Marketing Emotions Dealers were educated in operating – economic analysis A sense of ‘feel good for your job’ India’s first minitruck and ‘free yourself’ Marketing materials in local languages Ace – ‘small is big’ Chinna annai (tamil) = little elephant
  • 41.
  • 43. • Ace rollout in phases beginning with five states in the western and southern parts of India – strongest three wheeler demand! • 1S dealership format – Responsible only for sales - Minimum infrastructure required • Within 3 months – 300 new distribution points set up • Suvidham – Avoiding service bay at dealerships – Training rural mechanics
  • 45. • Team wanted to ensure the initial acquisition cost not to be a deterrent • Financing through its own arm • Several banks followed suit • Dealers educated customers about technicalities of financing • Third party financiers offered five-year loans instead of three-year loans
  • 46. Market Launch and Response • Launched in May 2005, priced at Rs. 225000 • Expectation exceeded – Sold annual target of 30000 in less than a year – Although available in only 25% of the country Post Launch Survey 33% Previously used three wheeler 30% Previously used an LCV 54% Buying first commercial vehicle Covered whole market!!!
  • 47. Against the expectations of gaining popularity in rural areas, Ace usage was as follows: Usage 7% 2% Intra-city 35% Inter-city 56% village-to-city Inter-village However, one expectation was fulfilled indeed – Overloading of Ace by approx. 30% of rated capacity
  • 49. Two fold strategies • Indian Market Strategy  New Model Variants Tata Ace Super Ace Variants ‘MAGIC’ Ace ‘One ‘CNG’ Tonner’
  • 51.  Potential Competitor Response • Piaggio- • Bajaj – • Maruti – • Others – Hyundai, Daihatsu etc. ????
  • 52. Export Market Strategy  Emerging markets similar to India  Emerging markets more developed than India  Developed Markets  Countries for expansion o Sri Lanka o Nepal o Bangladesh  Electric Version for US, UK markets
  • 54. • Ace as a platform for New Product Development –